Liebherr Hydraulic excavator P9150 E Operating Manual – PDF DOWNLOAD
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Liebherr Hydraulic excavator P9150 E Operating Manual – PDF DOWNLOAD
Description
Liebherr Hydraulic excavator P9150 E Operating Manual – PDF DOWNLOAD
FILE DETAILS:
Liebherr Hydraulic excavator P9150 E Operating Manual – PDF DOWNLOAD
Language : English
Pages : 466
Downloadable : Yes
File Type : PDF
Size: 50.4 MB
DESCRIPTION:
Liebherr Hydraulic excavator P9150 E Operating Manual – PDF DOWNLOAD
Product identification
Manufacturer: Liebherr-Mining Equipment Colmar SAS
Type: R 9150 E
Type no.: 1134
from serial number: 38120
Preface:
- The technical data.
- The safety requirements.
- The operating instructions.
- The maintenance instructions.
- Operation including setting up and equipping, rectifying malfunctions during the course of work, resolving production dropouts, care, disposal of operating and process materials.
- Maintenance, including maintenance, inspection and repair work.
- Transportation or loading the machine.
- Increases reliability in use.
- Extends the service life of your machine.
- Reduces repair costs and downtime.
- Some illustrations in these operating instructions may depict details and working devices which differ from your machine.
- In some illustrations, protective devices and covers have been removed in the interests of better presentation.
- Improvements, which are always being incorporated into our machines, may result in changes to your machine which are not yet indicated in these operating instructions.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Liebherr Hydraulic excavator P9150 E Operating Manual – PDF DOWNLOAD
1 Product description 1-1
1 1 Assembly – overview 1-1
1 1 1 Machine and construction equipment 1-1
1 1 2 Uppercarriage 1-3
1 1 3 Undercarriage 1-4
1 2 Vibration emission 1-4
1 3 Technical data 1-5
1 3 1 Working technical data 1-5
1 3 2 Technical description 1-6
2 Safety instructions 2-1
2 1 Meaning of the symbols in this manual 2-1
2 2 Use in accordance with the regulations 2-2
2 3 Safety Instructions 2-2
2 4 Servicing the machine safely 2-15
2 5 Safety information for electrical system 2-22
2 6 Safety guidelines to connect and start-up this electric machine 2-25
2 7 Signs on the machine 2-26
2 7 1 Introduction 2-26
2 7 2 Arrangement and explanations of signs 2-27
3 Control and operation 3-1
3 1 Operating and control elements 3-1
3 1 1 Overview of the control cab 3-1
3 1 2 Arrangement of joystick 3-4
3 1 3 Keyboard 3-5
3 1 4 Cab control board 3-10
3 1 5 Monitoring display 3-11
3 1 6 Menus and functions of the display 3-12
3 2 The access and the outfit of the cab 3-34
3 2 1 Enter or leave the cab 3-35
3 2 2 Safety lever 3-44
3 2 3 OperatorΒs seat 3-45
3 2 4 Emergency exit 3-51
3 2 5 Fire extinguisher 3-52
3 2 6 Windscreen wiper 3-54
3 2 7 Field of view 3-56
3 2 8 Lighting 3-58
3 2 9 Heating/air-conditioning system 3-62
3 3 Setting the machine into operation 3-69
3 3 1 Start / stop the machine 3-70
3 3 2 Warm-up procedure for hydraulic circuit 3-77
3 3 3 Emergency and safety operations 3-78
3 3 4 Travel movements 3-84
3 4 Working with the machine 3-87
3 4 1 Uppercarriage swing movements 3-94
3 4 2 Working position 3-96
3 4 3 Joystick functions when setting up the machine 3-97
3 4 4 Lower the attachment when the electric motor is not running 3-109
3 4 5 Overload warning device (optional) 3-110
3 4 6 Pressurised attachment (optional) 3-113
3 5 Attaching and dismounting equipment parts 3-114
3 5 1 Use a quick coupler (optional) 3-114
3 5 2 Grapple or shear installed on the stick (optional) 3-116
3 5 3 Hydraulic hammer installed on the stick (optional) 3-121
3 6 General working methods 3-124
3 6 1 Minimum impact working methods for your machine 3-124
3 6 2 Preparatory activities 3-124
3 6 3 Working with the backhoe bucket 3-126
3 6 4 Loading the transport vehicle 3-127
3 6 5 Working with the shovel type bucket 3-128
3 6 6 Working with the clamshell bucket (construction equipment) 3-129
3 6 7 Hoisting work 3-131
3 6 8 Working with the hydraulic hammer 3-132
3 6 9 Working with the grapple (industrial equipment) 3-133
3 6 10 Skimming 3-134
3 7 Transport 3-135
3 7 1 Transporting the machine on a low loader 3-136
3 7 2 Loading the machine with a crane 3-138
3 7 3 Travelling procedures for mining machine 3-139
3 7 4 Excavator lifting and lashing operations 3-142
4 Malfunctions 4-1
4 1 Faults and remedies 4-2
4 1 1 Hydraulic system 4-2
4 1 2 Transmission 4-3
4 1 3 Electrical system 4-3
4 1 4 Work equipment 4-3
4 1 5 Heating/air-conditioning system 4-4
4 2 Fuses and relays 4-5
4 2 1 Electrical box E50 4-6
4 2 2 Cab connection box E1005 4-8
5 Maintenance 5-1
5 1 Servicing the machine safely 5-1
5 2 Maintenance access doors 5-8
5 2 1 Overview of access doors 5-8
5 2 2 Oil cooler access 5-10
5 2 3 Door lock 5-11
5 3 Maintenance anchor points 5-12
5 3 1 Approved anchor points 5-12
5 3 2 Use the anchor points 5-15
5 4 Lubricants and operating fluids 5-16
5 4 1 General information on changing lubricants and operating fluids 5-16
5 4 2 Lubrication chart 5-17
5 4 3 Lubricant chart 5-19
5 4 4 Operating material chart 5-20
5 4 5 Service station 5-20
5 4 6 Grease devices 5-22
5 5 Lubricating and operating material specifications 5-23
5 5 1 Lubrication for the electric motor 5-23
5 5 2 Hydraulic oil specifications for LIEBHERR Mining excavators 5-23
5 5 3 Swing and travel gear oils 5-29
5 5 4 Splitterbox oil 5-31
5 5 5 Lubricating grease 5-32
5 5 6 Other lubricants 5-33
5 6 Condition monitoring with oil analysis 5-34
5 6 1 General information 5-34
5 6 2 Oil sampling 5-35
5 6 3 Sample processing 5-41
5 7 Electric motor 5-44
5 7 1 Mounting screws 5-45
5 7 2 Elastic bedding 5-46
5 8 Splitterbox 5-46
5 8 1 Splitterbox mounting screws 5-46
5 8 2 Elastic bedding 5-47
5 8 3 Breather filter 5-48
5 9 Compressed air system (optional) 5-48
5 9 1 Pressurised attachment (optional) 5-48
5 10 Hydraulic system 5-50
5 10 1 Preparatory activities 5-51
5 10 2 Check the oil level in the hydraulic tank 5-51
5 10 3 Release the pressure from the hydraulic system 5-52
5 10 4 Drain and fill the hydraulic tank 5-54
5 10 5 Hydraulic oil coolers 5-56
5 10 6 Leak oil filter and return filter 5-56
5 10 7 Piloting and replenishing oil filters 5-57
5 10 8 High pressure filters in working circuit 5-59
5 10 9 Servo oil circuit 5-62
5 10 10 Remove the intake hoses from the pumps 5-63
5 10 11 Bleed the hydraulic pumps 5-64
5 10 12 Bleed the hydraulic cylinders 5-66
5 10 13 Bleed the valve blocks 5-66
5 10 14 Return-line filter for the hydraulic hammer (optional) 5-67
5 10 15 Oil cooler protection filters (optional equipment) 5-69
5 10 16 Auxiliary hydraulic outlet (optional equipment) 5-70
5 10 17 Servicing the hydraulic cylinder 5-72
5 10 18 Replacement of the hydraulic hoses 5-73
5 10 19 Progressive criss-cross tightening procedure 5-77
5 11 Oil changes on components 5-78
5 11 1 General information 5-78
5 11 2 Swing gear – Oil change 5-78
5 11 3 Travel gear Β Oil change 5-82
5 11 4 Swing gears and travel gears flushing 5-83
5 11 5 Splitterbox – Oil change 5-84
5 12 Track components 5-85
5 12 1 Check the track components mounting 5-85
5 12 2 Check the track tension 5-91
5 12 3 Increase the track tension 5-91
5 12 4 Decrease the track tension 5-92
5 12 5 Clean the travel gear 5-93
5 13 Electric rotary connection 5-93
5 14 Connecting box 5-95
5 15 Electrical boxes S1 and S2 5-95
5 16 Electrical system 5-96
5 16 1 Notes on the electrical system 5-96
5 16 2 Batteries switches 5-96
5 16 3 Battery care 5-96
5 16 4 Electrical components location 5-98
5 17 Heating/air-conditioning system 5-99
5 17 1 Heating system 5-100
5 17 2 Air-conditioning system 5-101
5 17 3 Additional maintenance work 5-105
5 18 Cab pressurization (optional) 5-105
5 18 1 Aeration device (optional) 5-105
5 19 Greasing the machine 5-106
5 19 1 Lubrication of attachment bearing points 5-106
5 19 2 Lubrication of special tools (optional) 5-107
5 20 Check mounting bolts for tightness 5-107
copyright Β© Liebherr-Mining Equipment Colmar SAS 2020
5 20 1 Counterweight mounting bolts 5-108
5 20 2 Mounting bolts of the swing ring 5-109
5 20 3 Mounting parts of the electric box 5-110
5 20 4 Mounting bolts of the hydraulic tank 5-111
5 20 5 Mounting bolts of swing gear and swing motor 5-112
5 20 6 Mounting bolts of hydraulic pumps 5-113
5 20 7 Mounting bolts of the cab 5-114
5 20 8 Mounting bolts of the cab elevation (if installed) 5-115
5 20 9 Mounting bolts of removable side frames (if installed) 5-116
5 21 Quick coupler (optional) 5-116
5 22 Drive unit brakes and swing gear brakes 5-116
5 23 Fire suppression system 5-117
5 24 General maintenance points 5-117
5 24 1 Replacing working parts 5-117
5 24 2 Welding work on the machine 5-117
5 25 Control and maintenance chart 5-118
5 25 1 General information 5-118
5 25 2 How to use the maintenance chart 5-119
5 25 3 Daily Maintenance Schedule – R 9150 E 5-120
5 25 4 250 Hours Maintenance Schedule – R 9150 E 5-125
5 25 5 500 Hours Maintenance Schedule – R 9150 E 5-127
5 25 6 1000 Hours Maintenance Schedule – R 9150 E 5-133
5 25 7 2000 Hours Maintenance Schedule – R 9150 E 5-140
6 Appendix 6-1
6 1 Visual check of the hydraulic hoses 6-1
6 1 1 Preface 6-1
6 1 2 General information 6-2
6 1 3 Components functions 6-4
6 1 4 Recommendations for hose assembly maintenance 6-5
6 2 Centralized lubrication system 6-9
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PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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