Liebherr Hydraulic excavator R 9100 R9100B Operating manual 26573 – PDF DOWNLOAD

Description

Liebherr Hydraulic excavator R 9100 R9100B Operating manual 26573 – PDF DOWNLOAD

FILE DETAILS:

Liebherr Hydraulic excavator R 9100 R9100B Operating manual 26573 – PDF DOWNLOAD

Language : English
Pages :536
Downloadable : Yes
File Type : PDF
Size: 113 MB

DESCRIPTION:

Liebherr Hydraulic excavator R 9100 R9100B Operating manual 26573 – PDF DOWNLOAD

Product identification
Manufacturer: Liebherr-Mining Equipment Colmar SAS
Type: R 9100 – R 9100B
Type no.: 1132 / 1652
from serial number 26573

Preface

These operating instructions have been written for the machine operator and for the maintenance personnel of the machine. They contain:

• The technical data.
• The safety requirements.
• The operating instructions.
• The maintenance instructions.

The operating instructions are to be read and used carefully by all persons who carry out work with or on the machine before putting the machine into service for the first time and later, at regular intervals.

Work with or on the machine includes, for example:

• Operation, including setting up and equipping, rectifying malfunctions during the course of work, resolving production dropouts, care, disposal of operating and process materials.
• Maintenance, including maintenance, inspection, and repair work.
• Transportation or loading the machine.

The operating instructions allow the machine operator to familiarize himself with the machine more easily and prevent malfunctions occurring due to improper operation. The observance of the operating and maintenance instructions by maintenance personnel:

• Increases reliability in use.
• Extends the service life of your machine.
• Reduces repair costs and downtime.

The operating instructions belong with the machine for the entire lifetime of the machine. Place a copy in an easily reached position on the cab storage shelf. This copy must be replaced immediately if lost, damaged, or unreadable. The operating and maintenance instructions must be complemented by information on current national regulations for accident prevention and protection. In addition to the operating instructions and legally binding regulations on accident prevention that apply in the user country and at the point of use, authorized specialist rules for safe and correct working procedures are also to be observed.

These operating and maintenance instructions contain all the information required for operating and maintaining your machine.

• Some illustrations in these operating instructions may depict details and working devices that differ from your machine.
• In some illustrations, protective devices and covers have been removed in the interests of better presentation.
• Improvements, which are always being incorporated into our machines, may result in changes to your machine that are not yet indicated in these operating instructions

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Liebherr Hydraulic excavator R 9100 R9100B Operating manual 26573 – PDF DOWNLOAD

Product description

ASSEMBLY OVERVIEW
Machine and construction equipment
Uppercarriage
Undercarriage
Vibration MISSION
EC Declaration of Conformity
Technical data
Working technical data
Safety instructions
21 Meaning of the symbols in this manual

Use in accordance with the regulations
Safety Instructions
Servicing the machine safely
Signs on the machine
Introduction
Arrangement and explanations of signs
Control and operation
31 Operating and control elements

Overview of the control cab
Arrangement of joystick
Keyboard
Cab control board
Monitoring display
Menus and functions of the display
The access and the outfit of the cab
Enter or leave the cab
Safety lever
Operator’s seat
Emergency exit
Fire extinguisher
Windscreen wiper
Heating/air-conditioning system
Pressurization/reinforced filtration system (optional)
Setting the machine into Operation
Start and stop the Machine
Starting aids (optional)
Preheating procedure – Webasto configuration (A) (optional)
Preheating procedure – Eberspacher configuration (B) (optional)
Warm-up procedure for Diesel engine and hydraulic circuit
Jumpstart procedure
Emergency and safety operations
Travel movements
Working with the machine
Uppercarriage swing movements
Working position
Joystick functions when setting up the machine
Lower the attachment when the engine is not running
Attaching and dismounting equipment parts
General working Methods
36 Minimum impact working methods for your machine

Preparatory activities
Working with the backhoe bucket
Loading the transport vehicle
Working with the shovel type bucket
Working with the clamshell bucket (construction equipment)
Working with the hydraulic hammer
Skimming
Transporting the machine on a low loader
Loading the machine with a crane
Traveling procedures for mining machines
Excavator lifting and lashing operations
Malfunctions
41 Faults and remedies
Diesel engine and fuel system
Hydraulic system
Transmission
Electrical system
Heating/air-conditioning system
Fuses and relays
Electrical box EBD
Cab connection box E1005
Maintenance
51 Servicing the machine safely
Access points for the maintenance
Access points overview
Maintenance anchor points
Approved anchor points
Use the anchor points
Lubricants and operating fluids
General information on changing lubricants and operating fluids
Lubrication chart
Lubricant chart
Operating material chart
Service station (optional)
Grease
Grease devices
Lubricating and operating material specifications
Lubricating oil for the diesel engine
Fuel
Hydraulic oil specifications for Liebherr mining excavators
Splitterbox oil
Lubricating grease
Other lubricants
Condition monitoring with oil analysis
General information
Oil sampling
5 7 1 Check the oil level of the Diesel 8NgINE cccciiimriiririeee reer eee 5-46
5 7 2 Change the Diesel engine Oil cccorviiiiiiimnin screener neers seen 5-47
5 7 3 Replace the oil filter elements ccccccoeerrrrirncinicennens 5-49
5 7 4 Replace the filter element of the oil separator (if installed) ccccoeorrecmrrcrrieiecceeerceee 5-50
5 7 5 Belts and tensioning devices ccccovererrinceenerieneeeeen, 5-50
5 7 6 Check and adjust the valve Clearance ccocirireiinirieene eee eres senses seen 5-51
5 7 7 Vibration damper ccoeeiriiiininnnnns
5 7 8 Heater flange (optional) ccccevenne i
5 7 9 Mounting screws of the Diesel engine cccoviiiiimnnininn
5 7 10 Elastic bedding
SplitterboX cocereeeerireree eens
5 8 1 Splitterbox mounting screws
5 8 2 Elastic bedding eae
5 8 3 Breather filter ————————
Cooling System cocreveiinrce eres
5 9 1 Check and clean the cooling system
5 9 2 Check the coolant IBVEI oo oie sees ener
5 9 3 Coolant antifreeze and anti-corrosion fluid c coii irri 5-58
5 9 4 Changethecoolant ccccoorvniicerrcncccennne 5-58
5 9 5 Replace the coolant filter (if installed) cocorrre ieee eer 5-60
Fuel system cccooooirivnninneeeeeeee 5-61
5 10 1 Refuel ccccenenee 5-61
5 10 2 Drain the fUILANK cocoons erences esses sees ene esse sree ene 5-62
5 10 3 Clean the fuel tank —————— 5-63
5 10 4 Fuel filtering system –
[TR 1 11 (= STORRS 5-75
5 11 1 Replace the primary filter element coors 5-77
5 11 2 Replace the safety element 5-78
5 11 3 Clean the precleaner air channels ccocooe irri 5-79
5 11 4 Clean the housing of the air filter elements ccccvi cic 5-80
5 11 5 Check the air intake system, hoses, elbow tubes, clamps c cccooireiiinnininciereneeeeeee
Hydraulic SYSIBM «coor reese reser sree sees eres seers nese nee sees mee see sree
5 12 1 Preparatory activities c ccviccniinismr ssn sree sree nese eens eens
5 12 2 Check the oil level in the hydraulic tank
5 12 3 Release the pressure from the hydraulic system
5 12 4 Drain and fill the hydraulic tank cooooreie errr reese eens
5 12 5 Hydraulic Oil COOIBIS oooeiiiiee cee ee eee sr menses seme eee sees nrme eens enna enna eens
5 12 6 Leak oil filter and return filter
5 12 7 Piloting and replenishing oil filters
5 12 8 High pressure filters in working circuit
5 12 9 Servo oil Circuit ccevrerrerrererereneenns
5 12 10 Remove the intake hoses from the pumps
5 12 11 Bleed the hydraulic pumps ccoeeeeeee
5 12 12 Bleed the hydraulic cylinders
5 12 13 Bleed the valve blocks covininenimnnnninnnn:
5 12 14 Oil cooler protection filters (optional equipment)
5 12 15 Auxiliary hydraulic outlet (optional equipment) cooiiiiii ieee
5 12 16 Servicing the hydraulic CYlINAEr coc iiss
5 12 17 Replacement of the hydraulic hoses i
5 12 18 Progressive criss-cross tightening procedure i
Oil changes ON COMPONENLES cocci essences sme re esse seme e esse sme ee se eee rena
5 13 1 General information ccoov irre reer
5 13 2 Swing gear – Oil Change ccccervirirvrrreneeeee reece
5 13 3 Travel gear and Lifetime travel gear (optional) — Oil change I~
5 13 4 Swing gears and travel gears flushing c cccccvvevriinicnnnns 5-115
5 13 5 Splitterbox – Oil change ccceecce
Track COMPONENTS ocoeiiieiiie ieee meee ese r eee e reese ames see sse esses esse es sees ase eases sense anes serena nnn saeesasmnannns 5-118
5 14 1 Check the track components MOUNtING cooeiriiiiii neice eee semen
5 14 2 Check the track tension
5 14 3 Increase the track tension
5 14 4 Decrease the track tension
5 14 5 Clean the travel gear
5 15 Electrical system cccoevvrcrcennen
5 15 1 Notes on the electrical system
5 15 2 Batteries switches and EDC connectors
5 15 3 Battery care cccocvvvriiiimiinnicnininnne
5 15 4 Electrical components location
5 16 Heating/air-conditioning system
5 16 1 Heating system
5 16 2 Air-conditioning system i
5 16 3 Additional mainteNaNCe WOTK ccrr iirc re messes senses semen
5 16 4 Additional cab heater (Optional) c cccieiiirce rrr —————
5 16 5 Cab preheating system (optional equipment)
5 17 Cab pressurization (optional) c cccoecrvrierecencennnn
5 17 1 Aeration device (OpHONAl) cciiiiiriiee reer serene ee seen eemeeeae
5 17 2 Pressurization/reinforced filtration system (optional) cccccorrimrccinnin cence ens 5-139
5 18 Greasing the MACKING o occ rcerrrceerer rr e rere ese e eres eters sees e ees nese enna ee aee enmnean 5-140
5 18 1 Lubrication of attachment bearing points coceiiiiiimni ieee 5-140
5 19 Check mounting bolts for tIGhIN@SS oooiirire ere cere reassess 5-140
5 19 1 Counterweight mounting bolts 5-141
5 19 2 Mounting bolts of the swing ring 5-142
5 19 3 Mounting bolts of the fuel tank 5-142
5 19 4 Mounting bolts of the hydraulic tank ccccoicie iii 5-143
5 19 5 Mounting bolts of swing gear and SWing MOOT c ccooiriieninner eee 5-144
5 19 6 Mounting bolts of hydraulic PUMPS ccccrrere errr 5-145
5 19 7 Mounting bolts 0f the Cab ccccoimeei rr —— 5-145
5 19 8 Mounting bolts of the cab elevation (if installed) coomrieiniie, 5-147
519 9 Mounting bolts of removable side frames (if installed)
5 20 Drive unit brakes and swing gear brakes cccocccnreerenn i
5 21 Fire suppression SYSIeM cocoa r rere error reese rere sees sees seme esse ens n esse es ne sen n eases semnean
5 22 Starting aids (OPtIONA)
5 22 1 Starting aids – Webasto configuration (A)
5 22 2 Starting aids – Eberspécher configuration (B)
5 23 General maintenanCe POINLS
5 23 1 Replacing Working Parts
5 3 2 Welding work on the machine
5 24 Control and maintenance chart
5 24 1 General information
5 24 2 How to use the maintenance chart
5 24 3 Daily Maintenance Schedule – R9100
5 24 4 250 Hours Maintenance Schedule – R100
5 24 5 500 Hours Maintenance Schedule – R100
5 24 6 1000 Hours Maintenance Schedule – RO100
5 24 7 2000 Hours Maintenance Schedule = RO100
6 1 Visual check of the hydraulic hOSES
B 1 1 Preface erent ame ae seem e eae eaten tena smear anaes 8-1
6 1 2 General information 6-2
6 1 3 Components functions
6 1 4 Recommendations for hose assembly maintenance 6-5
6 2 Cleaning procedure for hydraulic Circuits
8 2 1 Preface ees 6-9
6 2 2 General information about hydraulic oil contamination 6-9
6 2 3 General cleaning PrOCEUUNE
6 2 4 WOrking PUMPS CIFCUIL
6 2 6 Cooling pumps circuit vee 6-21
6 2 7 Travel motors circuit 6-24
6 2 8 Backhoe cylinders lines 8-27
6 2 9 Shovel cylinders lines 8-33
6 2 10 Clean the hydraulic tank 6-39
6 2 11 Restart the Machine
6 2 12 Monitor the restarted Machine
6 3 Centralized lubrication SYSTEM

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PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

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