Liebherr Hydraulic excavator R 916 Advanced Operating manual 27680 – PDF DOWNLOAD

Description

Liebherr Hydraulic excavator R 916 Advanced Operating manual 27680 – PDF DOWNLOAD

FILE DETAILS:

Liebherr Hydraulic excavator R 916 Advanced Operating manual 27680 – PDF DOWNLOAD

Language : English
Pages :  391
Downloadable : Yes
File Type : PDF
Size: 80.4 MB

DESCRIPTION:

Liebherr Hydraulic excavator R 916 Advanced Operating manual 27680 – PDF DOWNLOAD

Preface

This operating manual is intended for you as the machine operator or as a member of the maintenance personnel. It contains warnings, important information, and tips for working with the machine. It simplifies the process of familiarization and getting to know the machine and helps to avoid faults caused by incorrect operation.

• Compliance with the operating manual increases the reliability and service life of the machine.
• The operating manual must be kept with the machine. Make sure that a copy is always kept close at hand at the workplace.
• Read the operating manual before initial commissioning and subsequently at regular intervals. Everyone who carries out work with or on the machine must be familiar with and use this operating manual.

Examples of this work:

• Operation, including setup and fitting attachments, elimination of faults, care, disposal of service products, and consumables.
• Maintenance, including servicing, inspection, and repair.
• Transporting or loading the machine.

The owner is responsible for supplementing the operating manual with instructions based on existing national regulations on accident prevention and environmental protection. In addition to this operating manual and the regulations on accident prevention applicable in the user’s country and at the place of use, it is also necessary to comply with recognized technical rules on safety and technically proficient working.

• Some sections of this operating manual do not apply to all machines.
• Some illustrations in this operating manual may show details and implements that are different from your machine.
• In some illustrations, protective devices and covers have been removed to provide a clearer representation.
• Liebherr machines are subject to continuous development and improvement. This may have resulted in modifications to your machine that are possibly not referred to in this operating manual.
• If you require further explanations or information, please contact Liebherr customer service.

Liability and warranty

• Due to the wide variety of products offered by other manufacturers (e.g. service products, lubricants, tool attachments and spare parts), Liebherr cannot examine the general suitability and absence of defects in third-party products which are used in or on Liebherr products.
• The same applies to possible interactions between third-party products and Liebherr products. Third-party products are used in or on Liebherr machines at the user’s own discretion.
• Liebherr does not offer any warranty or accept any liability for losses of any kind caused by failures of or damage to Liebherr machines attributable to the use of third-party products. Furthermore, Liebherr will not recognise any warranty claims attributable to incorrect operation, inadequate maintenance or the failure to follow safety instructions.

Modifications, conditions, copyright

• Liebherr reserves the right to make modifications in the course of technical development, without issuing prior notification.
• Information and illustrations in these instructions are not allowed to be duplicated, distributed or used for the purposes of competing with Liebherr.
• All rights under copyright legislation are expressly reserved. The aforementioned provisions do not extend the warranty and liability conditions in the general terms and conditions of business of Liebherr.

TABLE OF CONTENTS:

Liebherr Hydraulic excavator R 916 Advanced Operating manual 27680 – PDF DOWNLOAD

1 Product description 1-1
2 Safety instructions 2-1
3 Control and operation 3-1
Operating manual
11 Assembly – overview 1-1
111 Machine and construction equipment 1-1
1 12 Machine for transferring material 1-3
113 Upper carriage 1-4
114 Undercarriage 1-5
12 Vibration emissions 1-5
13 Sound emission 1-6
14 EC Declaration of Conformity 1-7
15 Technical data 1-7
21 Meaning of the symbols in this manual 2-1
22 Use in accordance with the regulations 2-2
23 Safety Instructions 2-2
24 Servicing the machine safely 2-14
25 Signs on the machine 2-20
251 Introduction 2-20
252 Arrangement of signage 2-21
253 Explanation of signage 2-23
254 Nameplates on the machine 2-29
31 Operating and control elements 3-1
311 Controls in the operator’s cab 3-1
312 The joysticks 3-2
313 Control unit 3-7
314 Display unit 3-14
315 Main screen 3-15
316 Main screen with numeric video control 3-16
31 7 Status symbols 3-17
318 Warning symbols 3-19
319 Menu commands 3-22
311 0Secondary and options keyboards 3-44
3111 Display for LIEBHERR particle filter (optional) 3-53
32 Access and equipment of the cab 3-54
321 Entering or leaving the cab 3-55
322 Safety lever 3-57
323 Operator’s seat 3-58
324 Windscreen 3-65
325 Sunshade 3-67
326 Emergency exit – rear window 3-68
327 Fire extinguisher* 3-69
328 Windscreen wiper 3-70
329 Lighting 3-72
3210Heating and air conditioning system 3-73
332 Starting the Diesel engine 3-83
333 Speed adjustment and operating modes selection 3-83
334 Notes after starting the engine 3-85
335 Warm-up phase for Diesel engine and hydraulic circuit 3-86
336 Switching the Diesel engine off 3-86
I 33 7 indicatorStarting aids 3-88
338 Jump start procedure 3-89
339 Immobilizer with electronic ignition key (option) 3-90
R 916 Advanced / 10360026
331 OT ravel functions 3-92
3311 Drive warning device (optional extra) 3-97
Operating the excavator in safety modes 3-98
Recovering, towing the machine 3-100
351 Pre-requisite 3-100
352 Process preconisations 3-100
353 Other preconisations 3-102
Working with the machine 3-102
361 Low idle automatic 3-107
362 Automatic motorstop after low idle (option) 3-108
363 The uppercarriage swing movements 3-109
364 Working position 3-112
365 Working attachment control 3-112
366 Lowering the working attachment with the engine shut down 3-114
367 Turning, rotating, bolting and unbolting the add-on unit 3-115
368 Control of the swivel rotator (option) 3-117
369 Lifting magnet control system (optional equipment) 3-118
3610Control of special equipments via the additional pedals 3-120
3611AHS11 proportional control (in option) 3-123
3612AHS 11 control commutation on bucket control (in option) 3-124
3613AHS11 proportional control commutation on bucket control (in option) 3-125
3614Special control system of the joysticks 3-127
3615Option oil flow reduction for long working attachment 3-129
3616Cut off by end switches of attachment movements (option) 3-129
3617Use of the excavator for lifting loads overhead 3-134
3618Overload warning device (Option) 3-135
3619Mowing bucket (option) 3-137
3620Float position of the boom (option) 3-138
3621 Preparation for swivel rotator (option) 3-139
Attaching and dismounting equipment parts 3-139
3 7 1 Attaching and dismounting the bucket 3-141
372 Attaching and dismounting the bucket with improved sealing 3-144
373 Attaching and dismounting the grab on stick 3-146
374 Attaching and dismounting the grab on the industrial stanchion 3-149
3 7 5 Attaching and dismounting the stick to the boom 3-151
376 Mechanical quick-change adapter (optional extra) 3-153
377 Hydraulic quick-change adapter (optional extra) 3-157
378 LIKUFIX- hydraulic coupling system (optional extra) 3-166
General working methods 3-168
381 Minimum impact working methods for your machine 3-168
382 Preparatory activities 3-168
383 Using a backhoe bucket 3-169
384 Loading a transport vehicle 3-171
385 Skimming 3-171
386 Using a clamshell bucket (earthmoving attachment) 3-172
387 Using a multiple tine grapple (industrial attachment) 3-175
388 Using an hydraulic hammer 3-176
389 Working with large and heavy attachments 3-177
Transport 3-178 ° 0
391 Transporting the machine on a low loader 3-179 ~
392 Loading the machine with a crane 3-182 ~
0 i Faults and remedies 4-2 ~
411 Diesel engine and fuel system 4-2 LL
412 Hydraulic system 4-4 I
413 Transmission 4-4
414 Electrical system 4-5
R 916 Advanced / 10360026
415 Work equipment 4-6
416 Heating/air-conditioning system, fan 4-6
417 LIEBHERR particles filter system 4-7
42 Fuses and relays 4-8
421 Electric box E50 4-8
422 Central plate A161 4-11
423 Main fuses 4-15
51 Servicing the machine safely 5-1
52 Maintenance access doors 5-8
521 Overview of access doors 5-8
522 Door lock 5-9
523 Engine hood lock 5-10
53 Lubricants and operating fluids 5-10
531 General information on changing lubricants and operating fluids 5-10
532 Lubrication chart 5-12
533 Lubricant chart 5-14
534 Operating material chart 5-15
54 Lubricants and operating fluids specification 5-15
541 Diesel fuel 5-15
542 Lubricating oil for the Diesel engine 5-16
543 Coolant for the diesel engine 5-18
544 Hydraulic liquids 5-25
545 Lubricating grease and other lubricants 5-29
55 Diesel engine 5-30
551 Checking the oil level in the diesel engine 5-30
552 Changing the diesel engine oil 5-31
553 Belt for the A/C compressor and alternator installation 5-32
554 Lubricating starter ring gear 5-33
555 Vibration damper 5-34
556 Checking mounting screws 5-34
55 7 Oil separator 5-35
558 Heater flange 5-36
559 Checking and adjustment of valve clearance 5-36
56 LIEBHERR particles filter (In option) 5-39
561 Drain the condensation water: 5-39
562 Water separator maintenance: 5-39
5 7 Cooling system 5-40
5 71 Checking and cleaning the cooling system 5-40
5 7 2 Checking the coolant level 5-41
5 73 Coolant antifreeze and anti-corrosion fluid 5-41
574 Changing the coolant 5-41
575 Reversible fan drive (option) 5-45
58 Fuel system 5-46
581 Refuelling 5-46
582 Electrical refuelling pump (optional extra) 5-47
583 Draining the fuel tank 5-48
584 Emptying and cleaning the fuel tank 5-49
585 Draining the fuel prefilter 5-50
586 Changing fuel filter cartridges 5-50
587 Bleeding the fuel system 5-53
59 Dry air filter 5-56
591 Changing the main element 5-57
592 Changing the safety element 5-58
593 Monitoring the filtered air line 5-58
594 Spark catcher (option) 5-58
510 Hydraulic system 5-59
5101 Depressurizing the hydraulic system 5-59
5102Checking the oil level, emptying and refilling the hydraulic tank 5-61
5103Return-line filter 5-64
5104Leak oil filter 5-65
5105Control oil filter 5-66
5106Control circuit 5-67
5107Bleeding the hydraulic pumps 5-67
5108 Removing the intake hose to the pumps 5-68
5109Bleeding the hydraulic cylinders 5-69
5101 0Replacement of the vent filter on the hydraulic tank 5-71
51011 Bypass oil filter for hydraulic system (Special equipment) 5-71
51012Return oil filter for hydraulic hammer (option) 5-73
51013Servicing the hydraulic cylinder 5-74
51014Replacing hydraulic hoses 5-75
Oil changes on components 5-76
5111 General information 5-76
5112 Swing gear – Oil level check and oil change 5-77
5113Splitterbox – Oil change 5-78
5114 Travel gear oil change 5-79
The track components 5-80
5121 Checking the mounting screws of the track components 5-80
5122Checking the track chains tension 5-80
5123Retensioning the track 5-82
5124 Releasing the track chain tension 5-82
5125Cleaning the track components 5-83
Electrical system 5-84
5131 Notes on the electrical system 5-84
5132Main battery switch 5-84
5133Battery care 5-85
5134Slip ring assembly (optional extra) 5-86
Heating and air conditioning system 5-87
Greasing the machine 5-87
5151 Centralized lubrication system 5-87
5152Operation of the full automatic system 5-89
5153Emergency lubrication with defective lubrication system 5-91
5154 To refill a grease container 5-92
5155Changes in the lubrication circuit 5-93
5156Greasing the grab (optional extra) 5-94
Quick-change systems 5-95
5161 Greasing the mechanical quick-change adapter (optional extra) 5-95
5162Hydraulic quick-change adapter (optional extra) 5-95
5163LIKUFIX (optional extra) 5-96
5164Checking and maintenance of quick change coupler 5-98
Check mounting bolts for tightness 5-98
517 1 Mounting bolts of the counterweight 5-99
5172Mounting screws of the swing ring 5-99
517 3 Mounting screws of the hydraulic oil and fuel tank 5-100
5174 Mounting screws of the swing gear and motor 5-100
Drive unit brakes and swing gear brakes 5-101 ° 0
General maintenance points 5-101 ~
5191 Replacing working parts 5-101 ~
5192Checking or replacing the teeth on the bucket 5-101 g
5193Welding work on the machine 5-103 ®
Control and maintenance chart 5-104

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