Liebherr Hydraulic excavator R 9200 E Operating Manual – PDF DOWNLOAD
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Liebherr Hydraulic excavator R 9200 E Operating Manual – PDF DOWNLOAD
Product identification
Manufacturer: Liebherr-Mining Equipment Colmar SAS
Type: R 9200 E
Type no.: 1409
from serial number 40022
Description
Liebherr Hydraulic excavator R 9200 E Operating Manual – PDF DOWNLOAD
FILE DETAILS:
Liebherr Hydraulic excavator R 9200 E Operating Manual – PDF DOWNLOAD
Language : English
Pages :440
Downloadable : Yes
File Type : PDF
Size:42.6 MB
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Liebherr Hydraulic excavator R 9200 E Operating Manual – PDF DOWNLOAD
Product identification
Manufacturer: Liebherr-Mining Equipment Colmar SAS
Type: R 9200 E
Type no.: 1409
from serial number 40022
Preface:
- The technical data.
- The safety requirements.
- The operating instructions.
- The maintenance instructions.
- Operation including setting up and equipping, rectifying malfunctions during the course of work, resolving production dropouts, care, disposal of operating and process materials.
- Maintenance, including maintenance, inspection and repair work.
- Transportation or loading the machine.
- Increases reliability in use.
- Extends the service life of your machine.
- Reduces repair costs and downtime.
- Some illustrations in these operating instructions may depict details and working devices which differ from your machine.
- In some illustrations, protective devices and covers have been removed in the interests of better presentation.
- Improvements, which are always being incorporated into our machines, may result in changes to your machine which are not yet indicated in these operating instructions.
TABLE OF CONTENTS:
Liebherr Hydraulic excavator R 9200 E Operating Manual – PDF DOWNLOAD
Product description 1-1
1 1 Assembly – overview 1-1
1 1 1 Machine and construction equipment 1-1
1 1 2 Uppercarriage 1-3
1 1 3 Undercarriage 1-4
1 2 Vibration emission 1-4
1 3 EC Declaration of Conformity 1-6
1 4 Technical data 1-7
1 4 1 Working technical data 1-7
1 4 2 Technical description 1-7
2 Safety instructions 2-1
2 1 Meaning of the symbols in this manual 2-1
2 2 Use in accordance with the regulations 2-2
2 3 Safety Instructions 2-2
2 4 Servicing the machine safely 2-15
2 5 Safety information for electrical system 2-22
2 6 Safety guidelines to connect and start-up this electric machine 2-25
2 7 Signs on the machine 2-26
2 7 1 Introduction 2-26
2 7 2 Arrangement of signs 2-27
2 7 3 Explanation of signs 2-30
3 Control and operation 3-1
3 1 Operating and control elements 3-1
3 1 1 Overview of the control cab 3-1
3 1 2 Arrangement of joysticks 3-4
3 1 3 Keyboard 3-5
3 1 4 Cab control board 3-10
3 1 5 Monitoring display 3-11
3 1 6 Menus and functions of the display 3-12
3 2 The access and the outfit of the cab 3-32
3 2 1 Enter or leave the cab 3-33
3 2 2 Safety lever 3-41
3-42
3 2 4 Auxiliary seat 3-49
3 2 5 Sunshade 3-50
3 2 6 Emergency exit 3-51
3 2 7 Internal lighting 3-52
3 2 8 Fire extinguisher 3-52
3 2 9 Windscreen 3-54
3 2 10 Field of view 3-57
3 2 11 Lighting 3-58
3 2 12 Heating and air-conditioning system 3-60
3 3 Setting the machine into operation 3-66
3 3 1 Start and stop the machine 3-67
3 3 2 Warm-up procedure for hydraulic circuit 3-71
3 3 3 Emergency and safety operations 3-72
3 3 4 Travel movements 3-80
3 4 Working with the machine 3-83
3 4 1 Uppercarriage swing movements 3-90
3 4 2 Working position 3-92
3 4 3 Joystick functions when setting up the machine 3-92
3 4 4 Lowering the work attachment when the motor is not running 3-99
Operating manual
R 9200 E / 14417782
MJFCIFSS
copyright © Liebherr-Mining Equipment Colmar SAS 2020
3 5 General working methods 3-100
3 5 1 Minimum impact working methods for your machine 3-100
3 5 2 Preparatory activities 3-101
3 5 3 Positioning of the machine 3-102
3 5 4 Working with the backhoe bucket 3-102
3 5 5 Working with the Shovel bucket 3-105
3 6 Transport 3-108
3 6 1 Travelling procedures for mining machine 3-108
3 6 2 Excavator lifting and lashing operations 3-110
4 Malfunctions 4-1
4 1 Error code charts 4-2
4 1 1 Heating and air-conditioning system 4-2
4 2 Faults and remedies 4-2
4 2 1 Hydraulic system 4-2
4 2 2 Transmission 4-3
4 2 3 Electrical system 4-3
4 2 4 Heating/air-conditioning system 4-4
4 2 5 Work equipment 4-4
4 3 Fuses and relays 4-4
4 3 1 Power electrical box U1003 4-4
4 3 2 Cab connection box E1005 4-7
5 Maintenance 5-1
5 1 Servicing the machine safely 5-1
5 2 Maintenance access doors 5-7
5 2 1 Overview of access doors 5-7
5 3 Maintenance anchor points 5-8
5 3 1 Approved anchor points 5-9
5 3 2 Use the anchor points 5-12
5 4 Lubricants and operating fluids 5-13
5 4 1 General information on changing lubricants and operating fluids 5-13
5 4 2 Lubricating chart 5-14
5 4 3 Lubricant chart 5-15
5 4 4 Operating material chart 5-16
5 4 5 Service trap 5-17
5 5 Lubricating and operating material specifications 5-25
5 5 1 Lubrication for the electric motor 5-25
5 5 2 Hydraulic oil specifications for LIEBHERR Mining excavators 5-25
5 5 3 Swing and travel gear oils 5-31
5 5 4 Splitterbox oil 5-33
5 5 5 Lubricating grease 5-33
5 5 6 Other lubricants 5-35
5 6 Condition monitoring with oil analysis 5-36
5 6 1 General information 5-36
5 6 2 Oil sampling 5-36
5 6 3 Sample processing 5-42
5 7 Electric motor 5-44
5 7 1 Mounting screws 5-45
5 7 2 Elastic bedding 5-45
5 8 Splitterbox 5-46
5 8 1 Splitterbox mounting screws 5-46
5 8 2 Elastic bedding 5-47
5 8 3 Breather filter 5-47
5 9 Hydraulic system 5-48
5 9 1 Preparatory activities 5-48
5 9 2 Check the oil level in the hydraulic tank 5-49
Operating manual
R 9200 E / 14417782
MJFCIFSS
copyright © Liebherr-Mining Equipment Colmar SAS 2020
5 9 3 Release the pressure from the hydraulic system 5-50
5 9 4 Drain and fill the hydraulic tank 5-51
5 9 5 Hydraulic oil coolers 5-54
5 9 6 Leak oil filter and return filter 5-54
5 9 7 Servo oil and replenishing filters 5-57
5 9 8 High pressure filters in working circuit 5-59
5 9 9 Servo oil circuit 5-62
5 9 10 Remove the pumps intake hoses 5-63
5 9 11 Bleed the hydraulic pumps 5-64
5 9 12 Bleed the hydraulic cylinders 5-66
5 9 13 Bleed the valve blocks 5-66
5 9 14 Oil cooler protection filters (optional) 5-67
5 9 15 Servicing the hydraulic cylinder 5-68
5 9 16 Replacement of the hydraulic hoses 5-69
5 9 17 Progressive criss-cross tightening procedure 5-73
5 10 Oil changes on components 5-74
5 10 1 General information 5-74
5 11 Track components 5-80
5 11 1 Check the track components mounting 5-80
5 11 2 Check the track tension 5-86
5 11 3 Increase the track tension 5-87
5 11 4 Decrease the track tension 5-88
5 11 5 Clean the travel gear 5-89
5 12 Electric rotary connection 5-89
5 13 Connecting box 5-89
5 14 Electrical boxes S1 and S2 5-90
5 15 Electrical system 5-90
5 15 1 Notes on the electrical system 5-90
5 15 2 Principal batteries switches 5-90
5 15 3 Battery care 5-91
5 15 4 Electrical components location 5-93
5 15 5 Cab pressurization 5-95
5 16 Heating and air-conditioning system 5-95
5 16 1 Possible configurations 5-95
5 16 2 Heating system 5-96
5 16 3 Air-conditioning system 5-98
5 16 4 Additional maintenance work 5-103
5 16 5 Additional cab heater (optional) 5-103
5 17 Greasing the machine 5-103
5 17 1 Lubrication of attachment bearing points 5-103
5 17 2 Grease the service trap 5-104
5 18 Check mounting bolts for tightness 5-105
5 18 1 Counterweight mounting bolts 5-106
5 18 2 Mounting bolts of the swing ring 5-107
5 18 3 Mounting parts of the electric box 5-109
5 18 4 Mounting bolts of the hydraulic tank 5-110
5 18 5 Mounting bolts of the oil cooler box 5-111
5 18 6 Mounting bolts of the pumps box 5-112
5 18 7 Mounting bolts of swing gear and swing motor 5-113
5 18 8 Mounting bolts of hydraulic pumps 5-113
5 18 9 Mounting bolts of the cab elevation 5-116
5 18 10 Mounting bolts of the cab 5-117
5 18 11 Mounting bolts of the service trap 5-118
5 18 12 Mounting bolts of side frames 5-118
copyright © Liebherr-Mining Equipment Colmar SAS 2020
5 19 Drive unit brakes and swing gear brakes 5-119
5 20 General maintenance points 5-119
5 20 1 Replacing working parts 5-119
5 20 2 Welding work on the machine 5-119
5 21 Control and maintenance chart 5-120
5 21 1 General information 5-120
5 21 2 How to use the maintenance chart 5-121
5 21 3 Daily Maintenance Schedule – R 9200 E 5-123
5 21 4 250 Hours Maintenance Schedule – R 9200 E 5-128
5 21 5 500 Hours Maintenance Schedule – R 9200 E 5-133
5 21 6 1000 Hours Maintenance Schedule – R 9200 E 5-139
5 21 7 2000 Hours Maintenance Schedule – R 9200 E 5-146
6 Appendix 6-1
6 1 Visual check of the hydraulic hoses 6-1
6 1 1 Preface 6-1
6 1 2 General information 6-2
6 1 3 Components functions 6-4
6 1 4 Recommendations for hose assembly maintenance 6-5
6 2 Centralized lubrication system 6-9
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