Liebherr Hydraulic excavator R 954 C-Litronic Operating manual 23166 – PDF DOWNLOAD

Description

Liebherr Hydraulic excavator R 954 C-Litronic Operating manual 23166 – PDF DOWNLOAD

FILE DETAILS:

Liebherr Hydraulic excavator R 954 C-Litronic Operating manual 23166 – PDF DOWNLOAD

Language : English
Pages :  398
Downloadable : Yes
File Type : PDF
Size: 81.0 MB

DESCRIPTION:

Liebherr Hydraulic excavator R 954 C-Litronic Operating manual 23166 – PDF DOWNLOAD

Product ID
Manufacturer:Liebherr-France SAS
Type: R 954 C-Litronic
Type no.:780 / 781 / 783 / 784 / 785 / 976 / 1081 / 1090 /
1120 / 1175 / 1276 / 1328
From Serial no.:23166

Preface

This operating manual is intended for you as the machine operator or as a member of the maintenance personnel. It contains warnings, important information, and tips for working with the machine. It simplifies the process of familiarization and getting to know the machine and helps to avoid faults caused by incorrect operation.

• Compliance with the operating manual increases the reliability and service life of the machine.
• The operating manual must be kept with the machine. Make sure that a copy is always kept close at hand at the workplace.
• Read the operating manual before initial commissioning and subsequently at regular intervals. Everyone who carries out work with or on the machine must be familiar with and use this operating manual.

Examples of this work:

• Operation, including setup and fitting attachments, elimination of faults, care, disposal of service products, and consumables.
• Maintenance, including servicing, inspection, and repair.
• Transporting or loading the machine.

The owner is responsible for supplementing the operating manual with instructions based on existing national regulations on accident prevention and environmental protection. In addition to this operating manual and the regulations on accident prevention applicable in the user’s country and at the place of use, it is also necessary to comply with recognized technical rules on safety and technically proficient working.

• Some sections of this operating manual do not apply to all machines.
• Some illustrations in this operating manual may show details and implements that are different from your machine.
• In some illustrations, protective devices and covers have been removed to provide a clearer representation.
• Liebherr machines are subject to continuous development and improvement. This may have resulted in modifications to your machine that are possibly not referred to in this operating manual.
• If you require further explanations or information, please contact Liebherr customer service.

Liability and warranty

• Due to the wide variety of products offered by other manufacturers (e.g. service products, lubricants, tool attachments and spare parts), Liebherr cannot examine the general suitability and absence of defects in third-party products which are used in or on Liebherr products.
• The same applies to possible interactions between third-party products and Liebherr products. Third-party products are used in or on Liebherr machines at the user’s own discretion.
• Liebherr does not offer any warranty or accept any liability for losses of any kind caused by failures of or damage to Liebherr machines attributable to the use of third-party products. Furthermore, Liebherr will not recognise any warranty claims attributable to incorrect operation, inadequate maintenance or the failure to follow safety instructions.

Modifications, conditions, copyright

• Liebherr reserves the right to make modifications in the course of technical development, without issuing prior notification.
• Information and illustrations in these instructions are not allowed to be duplicated, distributed or used for the purposes of competing with Liebherr.
• All rights under copyright legislation are expressly reserved. The aforementioned provisions do not extend the warranty and liability conditions in the general terms and conditions of business of Liebherr.

TABLE OF CONTENTS:

Liebherr Hydraulic excavator R 954 C-Litronic Operating manual 23166 – PDF DOWNLOAD

Product description 1-1
2 Safety instructions 2-1
3 Control and operation 3-1
11 Assembly – overview 1-1
111 Machine with backhoe attachment 1-1
112 Machine with industrial attachment 1-2
113 Uppercarriage 1-3
114 Undercarriage 1-4
12 Vibration emissions 1-4
13 Technical data 1-5
21 Meaning of the symbols in this manual 2-1
22 Use in accordance with the regulations 2-2
23 Safety Instructions 2-2
24 Bringing the machine safely into service 2-5
25 Servicing the machine safely 2-13
26 Signs on the machine 2-19
261 lntroduction 2-19
262 Arrangement of signage 2-20
263 Explanation of signage 2-21
264 Nameplates on the machine 2-27
31 Operating and control elements 3-1
311 Controls in the operator’s cab 3-1
312 The joysticks 3-3
313 Control unit 3-6
314 Monitoring display 3-11
315 Main screen 3-14
316 Information provided in the menus (Software versions V44 & V45) 3-21
317 Controls and instrumentation for optional equipments 3-36
318 Display for LIEBHERR particle filter (optional) 3-40
32 The access to the cab 3-41
321 Entering or leaving the cab 3-42
33 The equipment of the cab 3-44
331 The safety lever 3-44
332 Operator’s seat 3-45
333 Windscreen 3-48
334 Sunshade 3-49
335 Emergency exit – rear window 3-50
336 Interior lighting 3-50
337 Fire extinguisher” 3-50
338 The heater and air conditioner 3-51
339 Additional standstill heater (Option) 3-57
34 Setting the machine into operation 3-61
341 Safety instructions for the starting of the machine 3-61
342 Before starting the machine 3-62
343 Turning on the electrical system 3-63
344 Starting the Diesel engine 3-64
345 Speed adjustment and operating modes 3-65
346 Notes after starting the engine 3-67
347 Warm-up phase for Diesel engine and hydraulic circuit 3-67
348 Switching the Diesel engine off 3-68
349 Starting aids 3-70
3410 Jump start procedure 3-71
3411 Anti-theft device with code key (option) 3-72
3412 Immobilizer with electronic ignition key (option) 3-72
35 Working with the machine 3-74
R 954 C-Litronic / 10101988
MJFCIFSS
4 Malfunctions 4-1
Operating instructions
351 The travel movements 3-79
352 Drive warning device (optional extra) 3-84
353 The uppercarriage swing movements 3-85
354 Working position 3-87
355 Working attachment control 3-88
356 Lowering the working attachment with the engine shut down 3-90
357 Control of a rotating device 3-91
358 Lifting magnet control system (optional equipment) 3-93
359 Control of special equipments via the additional pedals 3-94
3510 Commutation of the controls for an additional user AHS (special equipment) 3-97
3511 Special control system of the joysticks (Option) 3-98
3512 Cut off by end switches of attachment movements (Option) 3-99
3513 Use of the excavator for lifting loads overhead 3-103
3514 Overload warning device (Option) 3-104
3515 Height adjustable cab (Option) 3-105
36 Operating the excavator in safety modes 3-108
361 Board E52 for safety mode of Diesel engine & servo control 3-108
362 Safety operation of the main working pumps 3-111
363 Emergency operation of boom cylinders (option) 3-112
364 Towing with the machine, emergency towing of the machine 3-113
3 7 Removal and installation of attachment parts 3-116
3 7 1 Removal and installation of a bucket 3-117
3 7 2 Attaching and dismounting the bucket with improved sealing 3-118
373 Attaching and dismounting the grab on stick 3-121
374 Attaching and dismounting the grab on the industrial stanchion 3-123
375 Attaching and dismounting the stick to the boom 3-126
376 Mechanical quick-change adapter (optional extra) 3-128
377 Hydraulic quick-change adapter (optional extra) 3-132
378 LIKUFIX- hydraulic coupling system (optional extra) 3-139
38 General working methods 3-141
381 Minimum impact working methods for your machine 3-141
382 Preparatory activities 3-142
383 Using a backhoe bucket 3-143
384 Loading a transport vehicle 3-144
385 Skimming 3-145
386 Using a clamshell bucket (earthmoving attachment) 3-146
387 Using a multiple tine grapple (industrial attachment) 3-148
388 Using an hydraulic hammer 3-149
39 Adjustment of undercarriage width (option) 3-150
391 Mechanic changing of undercarriage width 3-150
392 Hydraulic adjustment of undercarriage width 3-156
310 Installing & removing the serial counterweight 3-157
311 Hydraulic removable counterweight 3-159
3111 Safety guidelines for lifting and lowering the counterweight 3-160
3112 Removal and lifting up of counterweight 3-160
312 Transport 3-164
3121 Transporting the excavator on flatbed trailers 3-165
3122 Loading the machine with a crane 3-167
41 Error code charts 4-2 °
411 Machine Control system (BST) 4-2 °
412 Engine control system (PLD-CR) 4-3 ~
413 Keypad 4-6 ~
414 Display 4-6 u
I 415 Coding error 4-7
416 Other errors 4-7
417 Error due to warning symbols in SY field 4-7
R 954 C-Litronic / 10101988
MJFCIFSS
5 Maintenance 5-1
Operating instructions
42 Faults and remedies 4-9
421 Diesel engine and fuel system 4-9
422 Hydraulic system 4-10
423 Transmission 4-11
424 Electrical system 4-11
425 Work equipment 4-12
426 Heating/air-conditioning system 4-12
427 LIEBHERR particles filter system 4-15
43 Fuses and relays 4-16
431 Fuse box E50 4-16
432 A1010 Plate 4-17
51 Servicing the machine safely 5-1
52 Maintenance access doors 5-7
521 Overview of access doors 5-7
522 Door retaining rods 5-8
523 Engine hood retainer 5-8
53 Lubricants and operating fluids 5-9
531 General information on changing lubricants and operating fluids 5-9
532 Lubrication chart 5-11
533 Lubricants chart 5-12
534 Operating material chart 5-13
54 Lubricants and operating fluids specification 5-14
541 Diesel fuel 5-14
542 Diesel fuels with the LIEBHERR Particles filter 5-15
543 Lubricating oil for the Diesel engine 5-15
544 Coolant for the diesel engine 5-17
545 Hydraulic liquids 5-21
546 Lubricating grease and other lubricants 5-25
55 Diesel engine 5-26
551 Checking the oil level in the diesel engine 5-26
552 Changing the diesel engine oil 5-27
553 Belt for the A/C compressor and alternator installation 5-28
554 Lubricating starter ring gear 5-29
555 Vibration damper 5-30
556 Checking mounting screws 5-30
557 Oil separator 5-31
558 Heater flange 5-32
559 Checking and adjustment of valve clearance 5-32
5510 Cooling system 5-35
5511 Checking and cleaning the cooling system 5-35
5512 Checking the coolant level 5-35
5513 Coolant antifreeze and anti-corrosion fluid 5-36
5514 Changing the coolant 5-36
56 Fuel system 5-38
57 Refuelling 5-39
574 Changing fuel filter cartridges 5-43
575 Bleeding the fuel system 5-45
Dry air filter 5-49
581 Changing the main element 5-50
582 Changing the safety element 5-51
583 Monitoring the filtered air line 5-52
59 LIEBHERR particles filter (In option) 5-52
591 Drain the condensation water: 5-52
R 954 C-Litronic / 10101988
MJFCIFSS
Operating instructions
592 Water separator maintenance: 5-53
510 Hydraulic system 5-53
5101 Depressurizing the hydraulic system 5-53
5102 Checking the oil level, emptying and refilling the hydraulic tank 5-54
5103 Checking and cleaning the oil cooler system 5-57
5104 Return filter 5-57
5105 Leak oil filter 5-59
5106 Servofilter 5-60
510 7 Replenishing oil filter in swing circuit 5-60
5108 Servo control circuit 5-61
5109 Bleeding the hydraulic pumps 5-62
51010 Bleeding the hydraulic cylinders 5-63
51011 Removing the suction hose to the pumps 5-65
51012 Vent filter on the hydraulic tank 5-66
51013 Bypass oil filter for hydraulic system (Special equipment) 5-66
51014 Return oil filter for hydraulic hammer (option) 5-68
51015 Servicing the hydraulic cylinder 5-69
51016 Replacing hydraulic hoses 5-70
511 Oil changes on components 5-71
5111 General information 5-71
5112 Swing gear – Oil level check and oil change 5-72
5113 Travel gear oil change 5-72
5114 Splitterbox – Oil change 5-74
512 The track components 5-74
5121 Checking the mounting screws of the track components 5-75
5122 Checking the track chains tension 5-75
5123 Retensioning the track 5-76
5124 Releasing the track chain tension 5-77
5125 Cleaning the track components 5-78
513 Electrical system 5-79
5131 Notes on the electrical system 5-79
5132 Main battery switch 5-79
5133 Battery care 5-80
5134 Slip ring assembly (optional extra) 5-81
514 Heating/air-conditioning system 5-81
5141 Recirculated and fresh air filters 5-81
5142 Heating system 5-82
5143 Air-conditioning system 5-83
515 Greasing the machine 5-86
5151 The centralized lubrication system 5-86
5152 Semi automatic and full automatic systems 5-87
5153 Operation of the semi automatic system 5-87
5154 Operation of the full automatic system 5-89
5155 Emergency lubrication with defective lubrication system 5-90
5156 To refill a grease container 5-91
515 7 Changes in the lubrication circuit 5-92
5158 Greasing the grab (optional extra) 5-93
516 Quick-change systems 5-94
5161 Greasing the mechanical quick-change adapter (optional extra) 5-94 gi
0 5162 Hydraulic quick-change adapter (optional extra) 5-94 ~
5163 LIKUFIX (optional extra) 5-95 gi
517 Check mounting bolts for tightness 5-96 g
5171 Mounting bolts of the counterweight 5-97 ®
5172 Mounting screws of the swing ring 5-97 b!:!c:
5173 Mounting screws of the hydraulic oil and fuel tank 5-98 ~
5174 Mounting screws of the swing gear and motor 5-98 ~
5175 Mounting bolts central piece to side frames (option “removable side frames”) 5-98
518 Drive unit brakes and swing gear brakes 5-99
519 General maintenance points 5-99
5191 Replacing working parts 5-99
5192 Checking or replacing the teeth on the bucket 5-100
5193 Welding work on the machine 5-102
520 Maintenance chart 5-102

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