Liebherr Hydraulic excavator R 960 SME 1480 (USA / CAN) Operator’s manual SN41492 – PDF DOWNLOAD

Description

Liebherr Hydraulic excavator R 960 SME 1480 (USA / CAN) Operator’s manual SN41492 – PDF DOWNLOAD

FILE DETAILS:

Liebherr Hydraulic excavator R 960 SME 1480 (USA / CAN) Operator’s manual SN41492 – PDF DOWNLOAD

Language : English
Pages :  352
Downloadable : Yes
File Type : PDF
Size: 80.7 MB

DESCRIPTION:

Liebherr Hydraulic excavator R 960 SME 1480 (USA / CAN) Operator’s manual SN41492 – PDF DOWNLOAD

Product ID
Manufacturer:Liebherr-Hydraulikbagger GmbH
Type:R 960 SME
Type no.:1480 (USA / CAN)
From Serial no.:41492

Preface

This operating manual is intended for you as the machine operator or as a member of the maintenance personnel. It contains warnings, important information, and tips for working with the machine. It simplifies the process of familiarization and getting to know the machine and helps to avoid faults caused by incorrect operation.

• Compliance with the operating manual increases the reliability and service life of the machine.
• The operating manual must be kept with the machine. Make sure that a copy is always kept close at hand at the workplace.
• Read the operating manual before initial commissioning and subsequently at regular intervals. Everyone who carries out work with or on the machine must be familiar with and use this operating manual.

Examples of this work:

• Operation, including setup and fitting attachments, elimination of faults, care, disposal of service products, and consumables.
• Maintenance, including servicing, inspection, and repair.
• Transporting or loading the machine.

The owner is responsible for supplementing the operating manual with instructions based on existing national regulations on accident prevention and environmental protection. In addition to this operating manual and the regulations on accident prevention applicable in the user’s country and at the place of use, it is also necessary to comply with recognized technical rules on safety and technically proficient working.

• Some sections of this operating manual do not apply to all machines.
• Some illustrations in this operating manual may show details and implements that are different from your machine.
• In some illustrations, protective devices and covers have been removed to provide a clearer representation.
• Liebherr machines are subject to continuous development and improvement. This may have resulted in modifications to your machine that are possibly not referred to in this operating manual.
• If you require further explanations or information, please contact Liebherr customer service.

Liability and warranty

• Due to the wide variety of products offered by other manufacturers (e.g. service products, lubricants, tool attachments and spare parts), Liebherr cannot examine the general suitability and absence of defects in third-party products which are used in or on Liebherr products.
• The same applies to possible interactions between third-party products and Liebherr products. Third-party products are used in or on Liebherr machines at the user’s own discretion.
• Liebherr does not offer any warranty or accept any liability for losses of any kind caused by failures of or damage to Liebherr machines attributable to the use of third-party products. Furthermore, Liebherr will not recognise any warranty claims attributable to incorrect operation, inadequate maintenance or the failure to follow safety instructions.

Modifications, conditions, copyright

• Liebherr reserves the right to make modifications in the course of technical development, without issuing prior notification.
• Information and illustrations in these instructions are not allowed to be duplicated, distributed or used for the purposes of competing with Liebherr.
• All rights under copyright legislation are expressly reserved. The aforementioned provisions do not extend the warranty and liability conditions in the general terms and conditions of business of Liebherr.

TABLE OF CONTENTS:

Liebherr Hydraulic excavator R 960 SME 1480 (USA / CAN) Operator’s manual SN41492 – PDF DOWNLOAD

Product description 17
1.1 Technical description 17
1.1.1 Overview 17
1.1.2 Uppercarriage 19
1.1.3 Undercarriage 20
1.2 Technical data 21
1.2.1 Vibration emission 21
1.2.2 Sound level 21
1.2.3 Specifications 22
1.3 Warranty conditions 23
1.3.1 Additional information, USA 23
1.3.2 Warranty declaration, emission limits, warranty rights and obligations 23
1.3.3 Warranty coverage from manufacturer 23
1.3.4 Warranty obligations of the owner 24
1.3.5 Warranty 24
1.3.6 Warranty parts 24
1.3.7 Exclusions 25
2 Safety warnings 27
2.1 Information on these instructions 27
2.1.1 Representation of warning messages 27
2.1.2 Graphic symbols in these instructions 27
C: 2.2 Intended use 28
2.2.5 Disposal 30
2.3 Description of staff 31
copyright© Liebherr-France SAS 2018
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Contents Operator’s manual
2.3.1 Personal protective equipment 31
2.3.2 Requirements for staff 31
2.3.3 Operating company 32
2.3.4 Operator 32
2.3.5 Maintenance staff 33
2.3.6 Electrical engineer 34
2.3.7 Refrigeration technician 34
2.3.8 Rigger 35
2.3.9 Spotter 36
2.4 Signs on the machine 37
2.4.1 Locations of signs 37
2.4.2 Warning signs 37
2.4.3 Information signs 40
2.4.4 Identification plates 45
2.5 Protective devices on the machine 45
2.5.1 Safety lever or folding console 45
2.5.2 Operator’s cab 45
2.5.3 Height-adjustable operator’s cab 45
2.5.4 Tip over protective structure (TOPS) 46
2.5.5 Roll over protective structure (ROPS) 47
2.5.6 Falling object protective structures (FOPS and FGPS) 47
2.6 Emergency equipment on the machine 48
2.6.1 Emergency exit (standard) 48
2.6.2 Fire extinguisher (option) 48
2.6.3 Emergency command devices of machine 48
2.6.4 Emergency stop function of machine 49
2.7 Safe operation 49
2.7.1 Intoxicants 49
2.7.6 Visibility 51 …J
2.7.7 Protection against vibration 52
2.7.8 Operation of machine 53
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Operator’s manual Contents
2.7.9 Load-lifting work 56
2.8 Safe work 56
2.8.1 Machines with height adjustable cab 56
2.9 Safe maintenance 57
2.9.1 Spare parts 57
2.9.2 Heavy parts 57
2.9.3 Regular checks 57
2.10 Modifications to the machine 58
2.10.1 Modifications, add-ons and retrofittings 58
3 Control and operation 59
3.1 Control and operating elements 59
3.1.1 Overview of operator’s platform 59
3.1.2 Control unit A 62
3.1.3 Control unit B 63
3.2 Display 64
3.2.1 Display 64
3.2.2 Status symbols 65
3.2.3 Start page menu 72
3.2.4 Camera menu 72
3.2.5 Air conditioning unit 73
3.2.6 Operating status menu 75
3.2.7 Diesel particle filter submenu (option) 76
3.2.8 Sensor-controlled low idle automatic and automatic engine stop
submenu (option) 77
3.2.9 Measurement displays submenu 78
3.2.10 System settings menu 79
3.2.11 Operating hour meter submenu 81
C: 3.2.12 Windscreen wiper interval submenu 82
3.2.17 Unit selection submenu 85
3.2.18 Time zone submenu 86
copyright© Liebherr-France SAS 2018
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Contents Operator’s manual
3.2.19 Time format and date format submenu 86
3.2.20 Language selection submenu 86
3.2.21 Test system submenu 87
3.2.22 Brightness of LED headlights submenu (option) 88
3.2.23 Electrical outputs submenu 88
3.2.24 Electrical inputs submenu 88
3.2.25 Function settings menu 90
3.2.26 Central lubrication system submenu 91
3.2.27 Maintenance submenu 92
3.2.28 SF submenu 93
3.2.29 Hoist cylinder shut-off and stick cylinder shut-off submenu (option) 96
3.2.30 Automatic reversible fan drive submenu (option) 97
3.2.31 Priority between lifting boom and turning uppercarriage submenu 97
3.2.32 Information menu 98
3.2.33 Operating hours submenu 99
3.2.34 Fuel consumption submenu 99
3.2.35 CodingKey submenu 100
3.2.36 Tool Control menu 100
3.2.37 Tool Control symbols 101
3.2.38 Service codes menu 102
3.3 Control 104
3.3.1 Battery main switch 104
3.3.2 Entering and exiting machine 105
3.3.3 Emergency exit 106
3.3.4 Fire extinguisher (option) 106
3.3.5 Safety lever 107
3.3.6 Folding console 107
3.3.7 Operator’s seat 109
3.3.12 Sun blind 120 …J
3.3.13 Side windows 121
3.3.14 Viewing devices 122
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Operator’s manual Contents
3.3.15 Lighting 129
3.3.16 Cab lighting system 130
3.3.17 Windscreen wipers 131
3.3.18 Auxiliary heater (option) 131
3.4 Operation 133
3.4.1 Inspection tour before putting into service 133
3.4.2 Refuelling 134
3.4.3 Refuelling with the electric refuelling pump (option) 135
3.4.4 Filling with diesel exhaust fluid 137
3.4.5 Immobiliser (option) 137
3.4.6 Preparing machine for dust intensive application 139
3.4.7 Preparing machine for use in biologically sensitive areas 139
3.4.8 Starting diesel engine 139
3.4.9 Bringing machine to operating temperature 140
3.4.10 Engine speed and operating mode 141
3.4.11 After starting 142
3.4.12 Sensor-controlled low idle automatic 143
3.4.13 Automatic engine shut-off after idling (option) 145
3.4.14 Shutting off diesel engine 145
3.4.15 Travelling and braking 147
3.4.16 Travel alarm (option) 150
3.4.17 Controlling working attachment 150
3.4.18 Turning and braking uppercarriage 153
3.4.19 Turning alarm (option) 155
3.4.20 Float position of bottom dump shovel attachment 156
3.4.21 Hoist cylinder protection (option) 158
3.4.22 Stick cylinder protection 161
3.4.23 Controlling special working attachment without mini-joystick (option) 162
…J 3.4.28 Changing over control of joystick control (option) 173
3.4.29 Reversing fan drive for radiator cleaning (option) 173
3.5 Shut-off functions 175
Contents Operator’s manual
3.5.1 Stick cylinder shut-off and hoist cylinder shut-off (option) 175
3.5.2 Overload warning system (option) 178
3.6 General working methods 180
3.6.1 Working without damaging machine 180
3.6.2 Putting machine in working position 182
3.6.3 Travelling on slopes 182
3.6.4 Travelling under obstacles 184
3.6.5 Working on slope 184
3.6.6 Working with a backhoe bucket 185
3.6.7 Ground surface grading 186
3.6.8 Working with a hydraulic hammer 187
3.6.9 Working with the grapple 188
3.6.10 Working with the clamshell 188
3.6.11 Transferring loads 190
3.6.12 Loading a transport vehicle 190
3.6.13 Lifting loads 191
3.6.14 Lifting loads with quick coupler 192
3.6.15 Lifting loads with working tool with load lift hook (option) 193
3.7 Installing and removing working attachment 194
3.7.1 Installing and removing working attachment pins 194
3.7.2 Installing and removing bucket 194
3.7.3 Installing and removing bucket with special seal 196
3.7.4 Using quick coupler 197
3.7.5 Installing and removing grapple on stick 197
3.7.6 Installing and removing grapple on industrial stick 199
3.7.7 Installing and removing stick 201
3.7.8 Installing and removing boom 201
3.8 Parking machine 202
3.10 Transport 206 …J
3.10.1 Preparatory work 206
3.10.2 Adjusting undercarriage width mechanically (option) 207
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Operator’s manual Contents
3.10.3 Driving machine onto low-loader (machine transporter) 213
3.10.4 Lifting machine 214
3.10.5 Tying down machine 217
3.10.6 After transport 218
3.11 Emergency operation 220
3.11.1 Using emergency mode 220
3.11.2 Jump starting 222
3.11.3 Lowering working attachment when engine is shut off 223
3.11.4 Lowering operator’s cab in an emergency (option) 223
3.11.5 Central lubrication system 225
3.11.6 Towing 225
4 Malfunctions 227
4.1 Service code tables 227
4.1.1 Warning symbols 227
4.1.2 SCR system 231
4.2 Fault – Cause – Remedy 233
4.2.1 Diesel engine and fuel system 233
4.2.2 Hydraulic system 236
4.2.3 Travel gear 236
4.2.4 Electrical system 237
4.2.5 Heating, ventilation and air conditioning unit 237
4.2.6 Working attachment 238
4.3 Problem remedy 239
4.3.1 Fuses and relays 239
5 Maintenance 249
5.1 Inspection and maintenance schedule 249
5.3.2 Oil analysis 259
5.3.3 Diesel fuels 259
copyright© Liebherr-France SAS 2018
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Contents Operator’s manual
5.3.4 Diesel exhaust fluids 260
5.3.5 Engine oils 260
5.3.6 Refrigerant 261
5.3.7 Coolant 262
5.3.8 Hydraulic oils 263
5.3.9 Gear oils 264
5.3.10 Pump distributor gear oils 265
5.3.11 Greases 266
5.3.12 Windscreen washer fluid 267
5.3.13 Lubricants and care products for electrical and mechanical systems 267
5.4 Access points for maintenance work 268
5.4.1 Access points on uppercarriage 268
5.4.2 Access points under the uppercarriage 269
5.4.3 Access points on the undercarriage 270
5.5 Preparing for maintenance 271
5.5.1 Maintenance procedures 271
5.5.2 Safety instructions 271
5.5.3 Putting machine in maintenance position 272
5.6 General maintenance 274
5.6.1 Welding 274
5.6.2 Bleeding hydraulic cylinders 274
5.6.3 Applying corrosion protection to piston rods 275
5.6.4 Cleaning the machine 276
5.6.5 Cleaning travel gear 278
5.6.6 Cleaning fan and radiator 278
5.6.7 Corrosion protection 279
5.7 Complete machine 290
5.7.1 Checking machine for proper condition and tightness 290
5.8.1 Diesel engine: Putting in maintenance position 293 …J
5.8.2 Diesel engine: Checking oil level 293
5.8.3 Diesel engine: Checking condition, tightness and cleanliness 295
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Operator’s manual Contents
5.8.4 Fuel pre-filter: Draining water 295
5.8.5 Fuel tank: Draining water and sediments 296
5.8.6 Fuel fine filter: Replacing filter element 297
5.8.7 Air filter: Emptying dust collecting tank 298
5.8.8 Air filter: Replacing main filter cartridge 298
5.8.9 Pump distributor gear: Checking oil level 299
5.8.10 Diesel particulate filter (option): Activating and deactivating
regeneration 300
5.9 Cooling system 304
5.9.1 Checking coolant level 304
5.9.2 Coolant: Checking concentration 305
5.10 Working hydraulics 309
5.10.1 Depressurising hydraulic system 309
5.10.2 Hydraulic tank: Checking oil level 310
5.10.3 Hydraulic tank: Draining water and sediments 312
5.10.4 Return filter: Checking and cleaning magnetic rod 313
5.10.5 Bypass filter (option): Checking level of contamination of filter cartridge 313
5.10.6 Hydraulic hoses: Checking condition and tightness 314
5.11 Electrical system 315
5.11.1 General information 315
5.12 Travel gear 316
5.12.1 Checking track tension 316
5.12.2 Tightening track 317
5.12.3 Slackening track 318
5.12.4 Determining track type 319
5.12.5 Track pads and sprocket wheels: Checking mounting 320
5.13 Working attachment 322
5.13.1 Lubricating working tool 322
C: ell 5.13.2 Checking pin connections for secure seating 322
Operator’s manual
5.14.3 Cleaning pre-filter
5.15 Lubrication system
5.15.1 Lubrication system: Filling with grease
5.15.2 Checking lubrication of bearings (grease collar)
5.15.3 Pipes, hoses and lubricating points: Checking tightness and condition
5.16 Slewing gearbox and slewing ring
5.16.1 Slewing gearbox: Checking oil level
Appendix
6.1 Pre-tightening torque and turning angle
6.1.1 Procedure
Index

IMAGES PREVIEW OF THE MANUAL:

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PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

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