Liebherr Hydraulic excavator R 960 Tunnel – 1638 Operating manual SN43329 – PDF DOWNLOAD

Description

Liebherr Hydraulic excavator R 960 Tunnel – 1638 Operating manual SN43329 – PDF DOWNLOAD

FILE DETAILS:

Liebherr Hydraulic excavator R 960 Tunnel – 1638 Operating manual SN43329 – PDF DOWNLOAD

Language : English
Pages :264
Downloadable : Yes
File Type : PDF
Size:60.2 MB

DESCRIPTION:

Liebherr Hydraulic excavator R 960 Tunnel – 1638 Operating manual SN43329 – PDF DOWNLOAD

Preface

This operating manual is intended for you as the machine operator or as a member of the maintenance personnel. It contains warnings, important information, and tips for working with the machine. It simplifies the process of familiarization and getting to know the machine and helps to avoid faults caused by incorrect operation.

• Compliance with the operating manual increases the reliability and service life of the machine.
• The operating manual must be kept with the machine. Make sure that a copy is always kept close at hand in the workplace.
• Read the operating manual before initial commissioning and subsequently at regular intervals. Everyone who carries out work with or on the machine must be familiar with and use this operating manual.

Examples of this work:

• Operation, including setup and fitting attachments, elimination of faults, care, disposal of service products and consumables.
• Maintenance, including servicing, inspection, and repair.
• Transporting or loading the machine.

The owner is responsible for supplementing the operating manual with instructions based on existing national regulations on accident prevention and environmental protection. In addition to this operating manual and the regulations on accident prevention applicable in the user’s country and at the place of use, it is also necessary to comply with recognized technical rules on safety and technically proficient working.

• Some sections of this operating manual do not apply to all machines.
• Some illustrations in this operating manual may show details and implements that are different from your machine.
• In some illustrations, protective devices and covers have been removed to provide a clearer representation.
• Liebherr machines are subject to continuous development and improvement. This may have resulted in modifications to your machine that are possibly not referred to in this operating manual.
• If you require further explanations or information, please contact Liebherr customer service.

Liability and warranty

• Due to the wide variety of products offered by other manufacturers (e.g., service products, lubricants, tool attachments, and spare parts), Liebherr cannot examine the general suitability and absence of defects in third-party products used in or on Liebherr products. The same applies to possible interactions between third-party products and Liebherr products.
• Third-party products are used in or on Liebherr machines at the user’s own discretion. Liebherr does not offer any warranty or accept any liability for losses of any kind caused by failures of or damage to Liebherr machines attributable to the use of third-party products.
• Furthermore, Liebherr will not recognize any warranty claims attributable to incorrect operation, inadequate maintenance, or the failure to follow safety instructions.

Modifications, conditions, copyright

• Liebherr reserves the right to make modifications in the course of technical development without issuing prior notification.
• Information and illustrations in these instructions are not allowed to be duplicated, distributed, or used for the purposes of competing with Liebherr. All rights under copyright legislation are expressly reserved.
• The aforementioned provisions do not extend the warranty and liability conditions in the general terms and conditions of business of Liebherr.

TABLE OF CONTENTS:

Liebherr Hydraulic excavator R 960 Tunnel – 1638 Operating manual SN43329 – PDF DOWNLOAD

1 Product description 17
1.1 Technical description 17
1.1.1 Overview 17
1.1.2 Uppercarriage 18
1.1.3 Undercarriage 19
1.2 Technical data 20
1.2.1 Vibration emission 20
1.2.2 Sound level 21
1.2.3 Specifications 21
2 Safety warnings 23
2.1 Information on these instructions 23
2.1.1 Representation of warning messages 23
2.1.2 Graphic symbols in these instructions 23
2.2 Intended use 24
2.2.1 Laws, rules, guidelines and safety regulations 24
2.2.2 Intended use 24
2.2.3 Foreseeable misuse 25
2.2.4 Operating conditions 25
2.2.5 Disposal 26
2.3 Description of staff 27
2.3.1 Personal protective equipment 27
2.3.7 Refrigeration technician 30
2.3.8 Rigger 31
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Contents Operator’s manual
2.3.9 Spotter 32
2.4 Signs on the machine 33
2.4.1 Locations of signs 33
2.4.2 Warning signs 34
2.4.3 Information signs 36
2.4.4 Identification plates 41
2.5 Protective devices on the machine 41
2.5.1 Safety lever or folding console 41
2.5.2 Operator’s cab 41
2.5.3 Height-adjustable operator’s cab 42
2.5.4 Tip over protective structure (TOPS) 42
2.5.5 Roll over protective structure (ROPS) 43
2.5.6 Falling object protective structures (FOPS and FGPS) 43
2.6 Emergency equipment on the machine 44
2.6.1 Emergency exit (standard) 44
2.6.2 Fire extinguisher (option) 44
2.6.3 Emergency command devices of machine 44
2.6.4 Emergency stop function of machine 45
2.7 Safe operation 45
2.7.1 Intoxicants 45
2.7.2 Dangerous fuels and operating fluids 45
2.7.3 Transporting machine 46
2.7.4 Access to machine 46
2.7.5 Machine danger zone 47
2.7.6 Visibility 47
2.7.7 Protection against vibration 48
2.7.8 Operation of machine 49
2.7.9 Load-lifting work 52
2.9.1 Spare parts 53 …J
2.9.2 Heavy parts 53
2.9.3 Regular checks 54
copyright© Liebherr-France SAS 2017
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Operator’s manual Contents
2.10 Modifications to the machine 54
2.10.1 Modifications, add-ons and retrofittings 54
3 Control and operation 55
3.1 Control and operating elements 55
3.1.1 Overview of operator’s platform 55
3.1.2 Control unit A 57
3.1.3 Control unit B 58
3.2 Control 59
3.2.1 Battery main switch 59
3.2.2 Entering and exiting machine 60
3.2.3 Emergency exit 62
3.2.4 Fire extinguisher 62
3.2.5 Safety lever 63
3.2.6 Operator’s seat 63
3.2.7 Safety belt 69
3.2.8 Horn 70
3.2.9 Sun blind 71
3.2.10 Viewing devices 72
3.2.11 Lighting 78
3.2.12 Cab lighting system 79
3.2.13 Windscreen wipers 79
3.2.14 Display 80
3.2.15 Status symbols 81
3.2.16 Main menu 84
3.2.17 Camera menu 85
3.2.18 Air conditioning unit (closed operator’s cab) 85
3.2.19 Operating status menu 88 3.2.24 Messages menu 107
3.3 Operation 108
3.3.1 Inspection tour before putting into service 108
copyright© Liebherr-France SAS 2017
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Contents Operator’s manual
3.3.2 Refuelling 109
3.3.3 Refuelling with the electric refuelling pump (option) 110
3.3.4 Filling with diesel exhaust fluid 112
3.3.5 Preparing machine for dust intensive application 113
3.3.6 Preparing machine for use in biologically sensitive areas 113
3.3.7 Starting diesel engine 113
3.3.8 Bringing machine to operating temperature 115
3.3.9 Engine speed and operating mode 115
3.3.10 After starting 116
3.3.11 Sensor-controlled low idle automatic 117
3.3.12 Automatic engine shut-off after idling (option) 119
3.3.13 Shutting off diesel engine 119
3.3.14 Shutting off diesel engine in an emergency 121
3.3.15 Travelling 121
3.3.16 Braking 124
3.3.17 Travel alarm 124
3.3.18 Travelling on slopes 125
3.3.19 Controlling blade 127
3.3.20 Controlling working attachment 128
3.3.21 Turning and braking uppercarriage 130
3.3.22 Overload warning system (option) 132
3.3.23 Controlling hydraulic hammer 133
3.3.24 Controlling mill 134
3.3.25 Changing over control of joystick control (option) 135
3.3.26 Reversing fan drive for radiator cleaning (option) 136
3.4 Shut-off functions 138
3.4.1 Hoist cylinder shut-off (option) 138
3.5 General working methods 141
3.5.5 Flattening the ground 145 …J
3.5.6 Working with hydraulic hammer 146
3.5.7 Lifting loads 147
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Operator’s manual Contents
3.5.8 Lifting loads with quick coupler 148
3.6 Installing and removing working attachment 149
3.6.1 Installing and removing working attachment pins 149
3.6.2 Installing and removing bucket 149
3.6.3 Installing and removing bucket with special seal 151
3.6.4 Using quick coupler 152
3.6.5 Installing and removing stick 152
3.6.6 Installing and removing boom 152
3.7 Parking machine 153
3.8 Transport 154
3.8.1 Adjusting undercarriage width mechanically (option) 154
3.8.2 Driving machine onto low-loader 159
3.8.3 Lifting machine 161
3.8.4 Tying down machine 162
3.9 Emergency operation 164
3.9.1 Using emergency mode 164
3.9.2 Jump starting 166
3.9.3 Lowering working attachment when engine is shut off 166
3.9.4 Central lubrication system 167
3.9.5 Towing 167
4 Malfunctions 173
4.1 Service code tables 173
4.1.1 Warning symbols 173
4.1.2 SCR system 177
4.2 Fault – Cause – Remedy 178
4.2.1 Diesel engine and fuel system 178
4.2.2 Hydraulic system 181
4.3 Problem remedy 184
4.3.1 Fuses and relays 184
copyright© Liebherr-France SAS 2017
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Contents Operator’s manual
5 Maintenance 193
5.1 Inspection and maintenance schedule 193
5.2 Filling quantities and lubrication chart 200
5.2.1 Filling quantities 200
5.2.2 Lubrication chart 201
5.3 Fuels, lubricants and operating fluids 203
5.3.1 General information 203
5.3.2 Oil analysis 203
5.3.3 Diesel fuels 203
5.3.4 Diesel exhaust fluids 204
5.3.5 Engine oils 204
5.3.6 Refrigerant 205
5.3.7 Coolant 206
5.3.8 Hydraulic oils 207
5.3.9 Gear oils 209
5.3.10 Pump distributor gear oils 210
5.3.11 Greases 211
5.3.12 Windscreen washer fluid 211
5.3.13 Lubricants and care products for electrical and mechanical systems 211
5.4 Access points for maintenance work 212
5.4.1 Access points on uppercarriage 212
5.4.2 Access points under the uppercarriage 213
5.5 Preparing for maintenance 215
5.5.1 Maintenance procedures 215
5.5.2 Safety instructions 215
5.6 General maintenance 217
5.6.1 Welding 217
5.6.2 Bleeding hydraulic cylinders 217
5.7 Complete machine 222
5.7.1 Checking components for cracks 222
5.7.2 Checking emergency stop buttons for function 222
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Operator’s manual Contents
5.8 Drive group 223
5.8.1 Diesel engine: Putting in maintenance position 223
5.8.2 Diesel engine: Checking oil level 223
5.8.3 Fuel pre-filter: Draining water 225
5.8.4 Fuel tank: Draining water and sediments 226
5.8.5 Fuel fine filter: Replacing filter element 227
5.8.6 Air filter: Emptying dust collecting tank 228
5.8.7 Air filter: Replacing main filter cartridge 228
5.8.8 Pump distributor gear: Checking oil level 229
5.8.9 Diesel particulate filter (option): Activating and deactivating
regeneration 230
5.9 Cooling system 234
5.9.1 Checking coolant level 234
5.9.2 Coolant: Checking concentration 235
5.10 Working hydraulics 239
5.10.1 Depressurising hydraulic system 239
5.10.2 Hydraulic tank: Checking oil level 240
5.10.3 Hydraulic tank: Draining water and sediments 242
5.10.4 Return filter: Checking and cleaning magnetic rod 243
5.10.5 Hydraulic hoses: Checking condition and tightness 243
5.11 Electrical system 244
5.11.1 General information 244
5.12 Travel gear 245
5.12.1 Checking track tension 245
5.12.2 Tightening track 246
5.12.3 Slackening track 247
5.12.4 Track pads and sprocket wheels: Checking mounting 248
5.13 Working attachment 250
5.15 Lubrication system
5.15.1 Lubrication system: Filling with grease
5.16 Slewing gearbox and slewing ring
5.16.1 Slewing gearbox: Checking oil level
Appendix
6.1 Pre-tightening torque and turning angle
6.1.1 Procedure
Index

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