Liebherr Hydraulic excavator R9100-R9100B Operating Manual – PDF DOWNLOAD

Description

Liebherr Hydraulic excavator R9100-R9100B Operating Manual – PDF DOWNLOAD

FILE DETAILS:

Liebherr Hydraulic excavator R9100-R9100B Operating Manual – PDF DOWNLOAD

Language : English
Pages :536
Downloadable : Yes
File Type : PDF
Size:106 MB

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Liebherr Hydraulic excavator R9100-R9100B Operating Manual – PDF DOWNLOAD

Product identification
Manufacturer:Liebherr-Mining Equipment Colmar SAS
Type:R 9100 – R 9100B
Type no.:1132 / 1652
from serial number 26573

Preface:

TABLE OF CONTENTS:

Liebherr Hydraulic excavator R9100-R9100B Operating Manual – PDF DOWNLOAD

1 Product description 1-1
1 1 Assembly- overview 1-1
1 1 1 Machine and construction equipment 1-1
1 1 2 Uppercarriage 1-3
1 1 3 Undercarriage 1-4
1 2 Vibration emission 1-4
1 3 EC Declaration of Conformity 1-6
1 4 Technical data 1-7
1 4 1 Working technical data 1-7
1 4 2 Technical description 1-8
2 Safety instructions 2-1
2 1 Meaning of the symbols in this manual 2-1
2 2 Use in accordance with the regulations 2-2
2 3 Safety Instructions 2-2
2 4 Servicing the machine safely 2-15
2 5 Signs on the machine 2-22
2 5 1 Introduction 2-22
2 5 2 Arrangement and explanations of signs 2-23
3 Control and operation 3-1
3 1 Operating and control elements 3-1
3 1 1 Overview of the control cab 3-1
3 1 2 Arrangement of joystick 3-3
3 1 3 Keyboard 3-4
3 1 4 Cab control board 3-9
3 1 5 Monitoring display 3-10
3 1 6 Menus and functions of the display 3-11
3 2 The access and the outfit of the cab 3-38
3 2 1 Enter or leave the cab 3-39
3 2 2 Safety lever 3-46
3 2 3 Operator’s seat 3-47
3 2 4 Emergency exit 3-53
3 2 5 Fire extinguisher 3-54
3 2 6 Windscreen wiper 3-56
3 2 7 Field of view 3-58
3 2 8 Lighting 3-59
3 2 9 Heating/air-conditioning system 3-63
3 2 10 Pressurization/reinforced filtration system (optional) 3-71
3 3 Setting the machine into operation 3-71
3 3 1 Start and stop the machine 3-73
3 3 2 Starting aids (optional) 3-79
3 3 3 Preheating procedure – Webasto configuration (A) (optional) 3-82
3 3 4 Preheating procedure – Eberspacher configuration (B) (optional) 3-90
Working with the machine 3-111
3 4 1 Uppercarriage swing movements 3-118
3 4 2 Working position 3-120
3 4 3 Joystick functions when setting up the machine 3-120
3 4 4 Lower the attachment when the engine is not running 3-124
3 5 Attaching and dismounting equipment parts 3-125
copyright© Liebherr-Mining Equipment Colmar SAS 2020
R 9100- R 9100B / 10361072
MJFCIFSS
Operating Manual
3 6 General working methods 3-126
3 6 1 Minimum impact working methods for your machine 3-126
3 6 2 Preparatory activities 3-126
3 6 3 Working with the backhoe bucket 3-128
3 6 4 Loading the transport vehicle 3-129
3 6 5 Working with the shovel type bucket 3-130
3 6 6 Working with the clamshell bucket (construction equipment) 3-131
3 6 7 Hoisting work 3-133
3 6 8 Working with the hydraulic hammer 3-134
3 6 9 Working with the grapple (industrial equipment) 3-135
3 6 10 Skimming 3-136
3 7 Transport 3-137
3 7 1 Transporting the machine on a low loader 3-138
3 7 2 Loading the machine with a crane 3-140
3 7 3 Travelling procedures for mining machine 3-141
3 7 4 Excavator lifting and lashing operations 3-144
4 Malfunctions 4-1
4 1 Faults and remedies 4-2
4 1 1 Diesel engine and fuel system 4-2
4 1 2 Hydraulic system 4-9
4 1 3 Transmission 4-9
4 1 4 Electrical system 4-10
4 1 5 Work equipment 4-10
4 1 6 Heating/air-conditioning system 4-10
4 2 Fuses and relays 4-12
4 2 1 Electrical box E50 4-13
4 2 2 Cab connection box E1005 4-15
5 Maintenance 5-1
Servicing the machine safely 5-1
Maintenance access doors 5-8
5 2 1 Overview of access doors 5-8
5 2 2 Door lock 5-9
Maintenance anchor points 5-9
5 3 1 Approved anchor points 5-10
5 3 2 Use the anchor points 5-13
Lubricants and operating fluids 5-14
5 4 1 General information on changing lubricants and operating fluids 5-14
5 4 2 Lubrication chart 5-15
5 4 3 Lubricant chart 5-17
5 4 4 Operating material chart 5-18
5 4 5 Service station (optional) 5-19
5 4 6 Grease devices 5-21
Lubricating and operating material specifications 5-23
5 5 1 Lubricating oil for the Diesel engine 5-23
5 5 2 Fuel 5-23
5 5 3 Coolant 5-24 ~
5 5 4 Hydraulic oil specifications for LIEBHERR Mining excavators 5-24 ~
5 5 5 Swing and travel gear oils 5-30 ~
5 5 6 Splitterbox oil 5-32 g
5 5 7 Lubricating grease 5-32 :;:::;
5 5 8 Other lubricants 5-34 ;
Condition monitoring with oil analysis 5-35
5 6 1 General information 5-35
5 6 2 Oil sampling 5-35
5 6 3 Sample processing 5-43
Operating Manual
5 7 Diesel engine 5-4 7
5 7 1 Check the oil level of the Diesel engine 5-47
5 7 2 Change the Diesel engine oil 5-48
5 7 3 Replace the oil filter elements 5-50
5 7 4 Replace the filter element of the oil separator (if installed) 5-51
5 7 5 Belts and tensioning devices 5-51
5 7 6 Check and adjust the valve clearance 5-52
5 7 7 Vibration damper 5-52
5 7 8 Heater flange (optional) 5-52
5 7 9 Mounting screws of the Diesel engine 5-52
5 7 10 Elastic bedding 5-53
5 8 Splitterbox 5-53
5 8 1 Splitterbox mounting screws 5-53
5 8 2 Elastic bedding 5-56
5 8 3 Breather filter 5-57
5 9 Cooling system 5-57
5 9 1 Check and clean the cooling system 5-57
5 9 2 Check the coolant level 5-58
5 9 3 Coolant antifreeze and anti-corrosion fluid 5-59
5 9 4 Change the coolant 5-59
5 9 5 Replace the coolant filter (if installed) 5-61
5 10 Fuel system 5-62
5 10 1 Refuel 5-62
5 10 2 Drain the fuel tank 5-63
5 10 3 Clean the fuel tank 5-64
5 10 4 Fuel filtering system 5-65
5 11 Dry air filter 5-76
5 11 1 Replace the primary filter element 5-78
5 11 2 Replace the safety element 5-79
5 11 3 Clean the precleaner air channels 5-80
5 11 4 Clean the housing of the air filter elements 5-81
5 11 5 Check the air intake system, hoses, elbow tubes, clamps 5-82
5 12 Hydraulic system 5-82
5 12 1 Preparatory activities 5-83
5 12 2 Check the oil level in the hydraulic tank 5-84
5 12 3 Release the pressure from the hydraulic system 5-85
5 12 4 Drain and fill the hydraulic tank 5-87
5 12 5 Hydraulic oil coolers 5-89
5 12 6 Leak oil filter and return filter 5-89
5 12 7 Piloting and replenishing oil filters 5-90
5 12 8 High pressure filters in working circuit 5-93
5 12 9 Servo oil circuit 5-95
5 12 10 Remove the intake hoses from the pumps 5-95
5 12 11 Bleed the hydraulic pumps 5-96
5 12 12 Bleed the hydraulic cylinders 5-98
5 12 13 Bleed the valve blocks 5-98
5 12 14 Oil cooler protection filters (optional equipment) 5-100
5 12 15 Auxiliary hydraulic outlet (optional equipment) 5-101
5 13 2 Swing gear- Oil change 5-109
5 13 3 Travel gear and Lifetime travel gear (optional)- Oil change 5-112
5 13 4 Swing gears and travel gears flushing 5-116
5 13 5 Splitterbox – Oil change 5-117
5 14 Track components 5-119
Operating Manual
5 14 1 Check the track components mounting 5-119
5 14 2 Check the track tension 5-124
5 14 3 Increase the track tension 5-125
5 14 4 Decrease the track tension 5-126
5 14 5 Clean the travel gear 5-126
5 15 Electrical system 5-127
5 15 1 Notes on the electrical system 5-127
5 15 2 Batteries switches and EDC connectors 5-128
5 15 3 Battery care 5-129
5 15 4 Electrical components location 5-131
5 16 Heating/air-conditioning system 5-132
5 16 1 Heating system 5-133
5 16 2 Air-conditioning system 5-135
5 16 3 Additional maintenance work 5-138
5 16 4 Additional cab heater (optional) 5-139
5 16 5 Cab preheating system (optional equipment) 5-139
5 17 Cab pressurization (optional) 5-139
5 17 1 Aeration device (optional) 5-139
5 17 2 Pressurization/reinforced filtration system (optional) 5-140
5 18 Greasing the machine 5-141
5 18 1 Lubrication of attachment bearing points 5-141
5 19 Check mounting bolts for tightness 5-141
5 19 1 Counterweight mounting bolts 5-142
5 19 2 Mounting bolts of the swing ring 5-143
5 19 3 Mounting bolts of the fuel tank 5-143
5 19 4 Mounting bolts of the hydraulic tank 5-144
5 19 5 Mounting bolts of swing gear and swing motor 5-145
5 19 6 Mounting bolts of hydraulic pumps 5-146
5 19 7 Mounting bolts of the cab 5-146
5 19 8 Mounting bolts of the cab elevation (if installed) 5-148
5 19 9 Mounting bolts of removable side frames (if installed) 5-149
5 20 Drive unit brakes and swing gear brakes 5-149
5 21 Fire suppression system 5-149
5 22 Starting aids (optional) 5-150
5 22 1 Starting aids – Webasto configuration (A) 5-150
5 22 2 Starting aids – Eberspacher configuration (8) 5-154
5 23 General maintenance points 5-157
5 23 1 Replacing working parts 5-157
5 23 2 Welding work on the machine 5-158
5 24 Control and maintenance chart 5-158
5 24 1 General information 5-159
5 24 2 How to use the maintenance chart 5-159
5 24 3 Daily Maintenance Schedule – R9100 5-161
5 24 4 250 Hours Maintenance Schedule – R9100 5-167
5 24 5 500 Hours Maintenance Schedule – R9100 5-169
5 24 6 1000 Hours Maintenance Schedule – R9100 5-176
5 24 7 2000 Hours Maintenance Schedule – R9100 5-184
6 Appendix 6-1 ~
C”II 6 1 Visual check of the hydraulic hoses 6-1 –
6 1 1 Preface 6-1 ~
i:::: 6 1 2 General information 6-2 ,g
6 1 3 Components functions 6-4 ;
6 1 4 Recommendations for hose assembly maintenance 6-5 c3
6 2 Cleaning procedure for hydraulic circuits 6-9 UJ
6 2 1 Preface 6-9 1
6 2 2 General information about hydraulic oil contamination 6-9
6 2 3 General cleaning procedure 6-11
6 2 4 Location of the hydraulic tank filters 6-11
6 2 5 Working pumps circuit 6-12
6 2 6 Swing circuit 6-18
6 2 7 Cooling pumps circuit 6-21
6 2 8 Travel motors circuit 6-25
6 2 9 Backhoe cylinders lines 6-28
6 2 10 Shovel cylinders lines 6-33
6 2 11 Clean the hydraulic tank 6-39
6 2 12 Restart the machine 6-40
6 2 13 Monitor the restarted machine 6-41
6 3 Centralized lubrication system 6-41

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• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

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