Liebherr Hydraulic excavator R9150-R9150B Operating Manual – PDF DOWNLOAD

Description

Liebherr Hydraulic excavator R9150-R9150B Operating Manual – PDF DOWNLOAD

FILE DETAILS:

Liebherr Hydraulic excavator R9150-R9150B Operating Manual – PDF DOWNLOAD

Language : English
Pages :576
Downloadable : Yes
File Type : PDF
Size:115 MB

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Liebherr Hydraulic excavator R9150-R9150B Operating Manual – PDF DOWNLOAD

Product identification
Manufacturer: Liebherr-Mining Equipment Colmar SAS
Type:R9150-R9150B
Type no.:1657-1857
Conformity:
from serial number 38079

Preface:

TABLE OF CONTENTS:

Liebherr Hydraulic excavator R9150-R9150B Operating Manual – PDF DOWNLOAD

1 Product description 1-1
1 1 Assembly- overview 1-1
1 1 1 Machine and construction equipment 1-1
1 1 2 Uppercarriage 1-3
1 1 3 Undercarriage 1-4
1 2 Vibration emission 1-4
1 3 CO2 emissions of the Diesel engine 1-5
1 4 Technical data 1-6
1 4 1 Working technical data 1-6
1 4 2 Technical description 1-7
2 Safety instructions 2-1
2 1 Meaning of the symbols in this manual 2-1
2 2 Use in accordance with the regulations 2-2
2 3 Safety Instructions 2-3
2 4 Servicing the machine safely 2-15
2 5 Signs on the machine 2-22
2 5 1 Introduction 2-22
2 5 2 Arrangement and explanations of signs 2-23
3 Control and operation 3-1
3 1 Operating and control elements 3-1
3 1 1 Overview of the control cab 3-1
3 1 2 Arrangement of joystick 3-4
3 1 3 Keyboard 3-4
3 1 4 Cab control board 3-10
3 1 5 Monitoring display 3-11
3 1 6 Menus and functions of the display 3-12
3 2 The access and the outfit of the cab 3-39
3 2 1 Enter or leave the cab 3-40
3 2 2 Safety lever 3-45
3 2 3 Operator’s seat 3-46
3 2 4 Emergency exit 3-52
3 2 5 Fire extinguisher 3-53
3 2 6 Windscreen wiper 3-55
3 2 7 Field of view 3-57
3 2 8 Lighting 3-58
3 2 9 Heating/air-conditioning system 3-62
3 3 Setting the machine into operation 3-71
3 3 1 Start and stop the machine 3-73
3 3 2 Selective Catalytic Reduction (SCR) system 3-81
3 3 3 Starting aids (optional) 3-81
3 3 4 Preheating procedure (optional) 3-83
3 3 5 Warm-up procedure for Diesel engine and hydraulic circuit 3-94
3 4 1 Uppercarriage swing movements 3-114
3 4 2 Working position 3-116
3 4 3 Joystick functions when setting up the machine 3-116
3 4 4 Lower the attachment when the engine is not running 3-128
3 4 5 Overload warning device (optional) 3-129
3 5 Attaching and dismounting equipment parts 3-131
copyright© Liebherr-Mining Equipment Colmar SAS 2020
R 9150- R 9150B / 12243720
MJFCIFSS
Operating manual
3 5 1 Use a quick coupler (optional) 3-132
3 5 2 Grapple or shear installed on the stick (optional) 3-134
3 5 3 Hydraulic hammer installed on the stick (optional) 3-138
3 6 General working methods 3-141
3 6 1 Minimum impact working methods for your machine 3-141
3 6 2 Preparatory activities 3-141
3 6 3 Working with the backhoe bucket 3-143
3 6 4 Loading the transport vehicle 3-144
3 6 5 Working with the shovel type bucket 3-145
3 6 6 Working with the clamshell bucket (construction equipment) 3-146
3 6 7 Hoisting work 3-148
3 6 8 Working with the hydraulic hammer 3-149
3 6 9 Working with the grapple (industrial equipment) 3-150
3 6 10 Skimming 3-151
3 7 Transport 3-152
3 7 1 Removable counterweight (optional equipment) 3-153
3 7 2 Transporting the machine on a low loader 3-161
3 7 3 Loading the machine with a crane 3-163
3 7 4 Travelling procedures for mining machine 3-164
3 7 5 Excavator lifting and lashing operations 3-167
4 Malfunctions 4-1
4 1 Faults and remedies 4-2
4 1 1 Diesel engine and fuel system 4-2
4 1 2 Hydraulic system 4-3
4 1 3 Transmission 4-4
4 1 4 Electrical system 4-4
4 1 5 Work equipment 4-5
4 1 6 Heating/air-conditioning system 4-5
4 1 7 Selective Catalytic Reduction (SCR) system 4-7
4 2 Fuses and relays 4-8
4 2 1 Electrical box E50 4-8
4 2 2 Cab connection box E1005 4-10
4 2 3 Electrical box E1091 for the Selective Catalytic Reduction (SCR) system 4-15
5 Maintenance 5-1
5 1 Servicing the machine safely 5-1
5 2 Maintenance access doors 5-8
5 2 1 Overview of access doors 5-8
5 2 2 Door lock 5-9
5 3 Maintenance anchor points 5-9
5 3 1 Approved anchor points 5-10
5 3 2 Use the anchor points 5-13
5 4 Lubricants and operating fluids 5-14
5 4 1 General information on changing lubricants and operating fluids 5-14
5 4 2 Lubrication chart 5-15
5 4 3 Lubricant chart 5-16
5 4 4 Operating material chart 5-18 ~
5 4 5 Service station 5-18 ~ 5 4 6 Grease devices 5-20 -~-
5 5 Lubricating and operating material specifications 5-21 g
5 5 1 Lubricating oil for the Diesel engine 5-21 : :
5 5 2 Fuel 5-22 ;
5 5 3 Coolant 5-22 c3
5 5 4 Diesel Exhaust Fluid (DEF) 5-22 ~
5 5 5 Hydraulic oil specifications for LIEBHERR Mining excavators 5-22
5 5 6 Swing and travel gear oils 5-28
Operating manual
5 5 7 Splitterbox oil 5-30
5 5 8 Lubricating grease 5-31
5 5 9 Other lubricants 5-32
5 6 Condition monitoring with oil analysis 5-33
5 6 1 General information 5-33
5 6 2 Oil sampling 5-34
5 6 3 Sample processing 5-41
5 7 Diesel engine 5-45
5 7 1 Check the oil level of the Diesel engine 5-45
5 7 2 Change the Diesel engine oil 5-46
5 7 3 Replace the filter element of the oil separator 5-50
5 7 4 Belts 5-50
5 7 5 Mounting screws of the Diesel engine 5-50
5 7 6 Elastic bedding 5-52
5 8 Splitterbox 5-52
5 8 1 Splitterbox mounting screws 5-52
5 8 2 Elastic bedding 5-55
5 8 3 Breather filter 5-56
5 9 Cooling system 5-56
5 9 1 Check and clean the cooling system 5-56
5 9 2 Check the coolant level 5-57
5 9 3 Coolant antifreeze and anti-corrosion fluid 5-58
5 9 4 Change the coolant 5-58
5 9 5 Replace the coolant filter (if installed) 5-60
5 10 Fuel system 5-61
5 10 1 Refuel 5-61
5 10 2 Drain the fuel tank 5-62
5 10 3 Clean the fuel tank 5-63
5 10 4 Fuel filtering system 5-64
5 11 Selective Catalytic Reduction (SCR) system 5-69
5 11 1 Check the level of the Diesel Exhaust Fluid (DEF) 5-69
5 11 2 Change the Diesel Exhaust Fluid (DEF) 5-70
5 11 3 Coolant shutoff valves 5-72
5 11 4 Check the mounting of the exhaust gas system 5-73
5 12 Pneumatic system 5-75
5 12 1 Release the pressure from the pneumatic system 5-75
5 12 2 Air tank 5-75
5 12 3 Air dryer 5-76
5 12 4 Compressor of the Diesel Exhaust Fluid (DEF) system 5-77
5 13 Dry air filter 5-78
5 13 1 Replace the primary filter element 5-81
5 13 2 Replace the safety element 5-82
5 13 3 Clean the precleaner air channels 5-83
5 13 4 Clean the housing of the air filter elements 5-84
5 13 5 Check the air intake system, hoses, elbow tubes, clamps 5-85
5 14 Hydraulic system 5-85
5 14 1 Preparatory activities 5-86
5 14 2 Check the oil level in the hydraulic tank 5-87
5 14 3 Release the pressure from the hydraulic system 5-88
5 14 4 Drain and fill the hydraulic tank 5-89
5 14 5 Hydraulic oil coolers 5-92
5 14 6 Leak oil filter and return filter 5-92
5 14 7 Piloting and replenishing oil filters 5-93
5 14 8 High pressure filters in working circuit 5-95
5 14 9 Servo oil circuit 5-98
5 14 10 Remove the intake hoses from the pumps 5-99
5 14 11 Bleed the hydraulic pumps 5-100
5 14 12 Bleed the hydraulic cylinders 5-102
Operating manual
5 14 13 Bleed the valve blocks 5-102
5 14 14 Return-line filter for the hydraulic hammer (optional) 5-103
5 14 15 Oil cooler protection filters (optional equipment) 5-105
5 14 16 Auxiliary hydraulic outlet (optional equipment) 5-106
5 14 17 Servicing the hydraulic cylinder 5-108
5 14 18 Replacement of the hydraulic hoses 5-109
5 14 19 Progressive criss-cross tightening procedure 5-113
Oil changes on components 5-114
5 15 1 General information 5-114
5 15 2 Swing gear – Oil change 5-114
5 15 3 Travel gear – Oil change 5-117
5 15 4 Swing gears and travel gears flushing 5-118
5 15 5 Splitterbox – Oil change 5-119
Track components 5-120
5 16 1 Check the track components mounting 5-120
5 16 2 Check the track tension 5-126
5 16 3 Increase the track tension 5-126
5 16 4 Decrease the track tension 5-127
5 16 5 Clean the travel gear 5-128
Electrical system 5-129
5 17 1 Notes on the electrical system 5-129
5 17 2 Batteries switches and EDC connectors 5-129
5 17 3 Batterycare 5-131
5 17 4 Electrical components location 5-133
Heating/air-conditioning system 5-134
5 18 1 Heating system 5-135
5 18 2 Air-conditioning system 5-137
5 18 3 Additional maintenance work 5-140
5 18 4 Additional cab heater (optional) 5-141
5 18 5 Cab preheating system (optional equipment) 5-141
Cab pressurization (optional) 5-141
5 19 1 Aeration device (optional) 5-141
Greasing the machine 5-142
5 20 1 Lubrication of attachment bearing points 5-142
5 20 2 Lubrication of special tools (optional) 5-143
Check mounting bolts for tightness 5-143
5 21 1 Counterweight mounting bolts 5-144
5 21 2 Mounting bolts of the swing ring 5-145
5 21 3 Mounting bolts of the fuel tank 5-145
5 21 4 Mounting bolts of the hydraulic tank 5-146
5 21 5 Mounting bolts of swing gear and swing motor 5-147
5 21 6 Mounting bolts of hydraulic pumps 5-148
5 21 7 Mounting bolts of the cab 5-148
5 21 8 Mounting bolts of the cab elevation (if installed) 5-150
5 21 9 Mounting bolts of removable side frames (if installed) 5-151
Quick coupler (optional) 5-151
Drive unit brakes and swing gear brakes 5-151
Fire suppression system 5-152
Starting aids (optional) 5-152 ~
General maintenance points 5-156 ~
5 26 1 Replacing working parts 5-156 ~
5 26 2 Welding work on the machine 5-156 g
Control and maintenance chart 5-157 ~
5 27 1 General information 5-157 i;:
5 27 2 How to use the maintenance chart 5-158 c3
UJ 5 27 3 Daily Maintenance Schedule – R 9150 – R 9150B 5-159 1
5 27 4 250 Hours Maintenance Schedule – R 9150 – R 9150B 5-165
5 27 5 500 Hours Maintenance Schedule – R 9150 – R 9150B 5-167
Operating manual
5 27 6 1000 Hours Maintenance Schedule- R 9150- R 91508 5-174
5 27 7 2000 Hours Maintenance Schedule- R 9150- R 91508 5-183
6 Appendix 6-1
6 1 Visual check of the hydraulic hoses 6-1
6 1 1 Preface 6-1
6 1 2 General information 6-2
6 1 3 Components functions 6-4
6 1 4 Recommendations for hose assembly maintenance 6-5
6 2 Cleaning procedure for hydraulic circuits 6-9
6 2 1 Preface 6-9
6 2 2 General information about hydraulic oil contamination 6-9
6 2 3 General cleaning procedure 6-11
6 2 4 Location of the hydraulic tank filters 6-11
6 2 5 Working pumps circuit 6-12
6 2 6 Swing circuit 6-18
6 2 7 Cooling pumps circuit 6-21
6 2 8 Travel motors circuit 6-25
6 2 9 Backhoe cylinders lines 6-28
6 2 10 Shovel cylinders lines 6-34
6 2 11 Clean the hydraulic tank 6-43
6 2 12 Restart the machine 6-43
6 2 13 Monitor the restarted machine 6-45
6 3 Centralized lubrication system 6-45

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