Liebherr Hydraulic excavator R9200 Operating Manual 40001 – PDF DOWNLOAD
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Liebherr Hydraulic excavator R9200 Operating Manual 40001 – PDF DOWNLOAD
Description
Liebherr Hydraulic excavator R9200 Operating Manual 40001 – PDF DOWNLOAD
FILE DETAILS:
Liebherr Hydraulic excavator R9200 Operating Manual 40001 – PDF DOWNLOAD
Language : English
Pages :570
Downloadable : Yes
File Type : PDF
Size:114 MB
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Liebherr Hydraulic excavator R9200 Operating Manual 40001 – PDF DOWNLOAD
Product identification
Manufacturer: Liebherr-Mining Equipment Colmar SAS
Type: R9200
Type no.: 410
Conformity:
from serial number:40001
Preface:
- The technical data.
- The safety requirements.
- The operating instructions.
- The maintenance instructions.
- Operation including setting up and equipping, rectifying malfunctions during the course of work, resolving production dropouts, care, disposal of operating and process materials.
- Maintenance, including maintenance, inspection and repair work.
- Transportation or loading the machine.
- Increases reliability in use.
- Extends the service life of your machine.
- Reduces repair costs and downtime.
- Some illustrations in these operating instructions may depict details and working devices which differ from your machine.
- In some illustrations, protective devices and covers have been removed in the interests of better presentation.
- Improvements, which are always being incorporated into our machines, may result in changes to your machine which are not yet indicated in these operating instructions.
TABLE OF CONTENTS:
Liebherr Hydraulic excavator R9200 Operating Manual 40001 – PDF DOWNLOAD
1 Product description 1-1
1 1 Assembly- overview 1-1
1 1 1 Machine and construction equipment 1-1
1 1 2 Uppercarriage 1-3
1 1 3 Undercarriage 1-4
1 2 Vibration emission 1-4
1 3 EC Declaration of Conformity 1-6
1 4 Technical data 1-7
1 4 1 Working technical data 1-7
1 4 2 Technical description 1-7
2 Safety instructions 2-1
2 1 Meaning of the symbols in this manual 2-1
2 2 Use in accordance with the regulations 2-2
2 3 Safety Instructions 2-2
2 4 Servicing the machine safely 2-15
2 5 Signs on the machine 2-22
2 5 1 Introduction 2-22
2 5 2 Arrangement of signs 2-23
2 5 3 Explanation of signs 2-25
3 Control and operation 3-1
3 1 Operating and control elements 3-1
3 1 1 Overview of the control cab 3-1
3 1 2 Arrangement of joysticks 3-4
3 1 3 Keyboard 3-5
3 1 4 Cab control board 3-11
3 1 5 Monitoring display 3-13
3 1 6 Menus and functions of the display 3-13
3 2 The access and the outfit of the cab 3-39
3 2 1 Enter or leave the cab 3-40
3 2 2 Safety lever 3-47
3 2 3 Operator’s seat 3-48
3 2 4 Auxiliary seat 3-55
3 2 5 Sunshade 3-56
3 2 6 Emergency exit 3-57
3 2 7 Internal lighting 3-58
3 2 8 Fire extinguisher 3-58
3 2 9 Windscreen 3-60
3 2 10 Field of view 3-63
3 2 11 Lighting 3-64
3 2 12 Heating and air-conditioning system 3-66
3 3 Setting the machine into operation 3-72
3 3 1 Start and stop the machine 3-73
Working with the machine 3-110
3 4 1 Uppercarriage swing movements 3-117
3 4 2 Working position 3-119
3 4 3 Joystick functions when setting up the machine 3-119
3 4 4 Lowering the work equipment when the engine is not running 3-126
copyright© Liebherr-Mining Equipment Colmar SAS 2020
R 9200 / 11695477
MJFCIFSS
Operating manual
3 5 General working methods 3-127
3 5 1 Minimum impact working methods for your machine 3-127
3 5 2 Preparatory activities 3-128
3 5 3 Positioning of the machine 3-129
3 5 4 Working with the backhoe bucket 3-129
3 5 5 Working with the Shovel bucket 3-132
3 6 Transport 3-135
3 6 1 Travelling procedures for mining machine 3-135
3 6 2 Excavator lifting and lashing operations 3-137
4 Malfunctions 4-1
4 1 Error code charts 4-2
4 1 1 Heating and air-conditioning system 4-2
4 2 Faults and remedies 4-3
4 2 1 Diesel engine and fuel system 4-3
4 2 2 Hydraulic system 4-4
4 2 3 Transmission 4-4
4 2 4 Electrical system 4-5
4 2 5 Heating/air-conditioning system 4-5
4 2 6 Work equipment 4-5
4 3 Fuses and relays 4-6
4 3 1 Power electrical box E1003 4-6
4 3 2 Cab connection box E1005 4-9
5 Maintenance 5-1
5 1 Servicing the machine safely 5-1
5 2 Maintenance access doors 5-7
5 2 1 Overview of access doors 5-7
5 3 Maintenance anchor points 5-9
5 3 1 Approved anchor points 5-9
5 3 2 Use the anchor points 5-12
5 4 Lubricants and operating fluids 5-13
5 4 1 General information on changing lubricants and operating fluids 5-13
5 4 2 Lubricating chart 5-14
5 4 3 Lubricant chart 5-15
5 4 4 Operating material chart 5-17
5 4 5 Service trap 5-18
5 5 Lubricating and operating material specifications 5-25
5 5 1 Lubricating oil for the Diesel engine 5-26
5 5 2 Fuel 5-26
5 5 3 Coolant 5-26
5 5 4 Hydraulic oil specifications for LIEBHERR Mining excavators 5-26
5 5 5 Swing and travel gear oils 5-32
5 5 6 Splitterbox oil 5-34
5 5 7 Lubricating grease 5-35
5 5 8 Other lubricants 5-36
5 6 Condition monitoring with oil analysis 5-37
5 6 1 General information 5-37 ~
5 6 2 Oil sampling 5-38 ~
5 6 3 Sample processing 5-44 ~
5 7 Diesel engine 5-48 g
5 7 1 Check the engine oil level 5-48 :;:::;
5 7 2 Change the engine oil 5-49 ;
5 7 3 Replace the oil filter elements 5-51 c3
5 7 4 Mounting screws 5-52 ~
5 7 5 Elastic bedding 5-54
5 7 6 Belts 5-54
5 8 Splitterbox 5-54
5 8 1 Splitterbox mounting screws 5-54
5 8 2 Elastic bedding 5-57
5 8 3 Breather filter 5-58
5 9 Cooling system 5-58
5 9 1 Check and clean the cooling system 5-58
5 9 2 Check the coolant level 5-59
5 9 3 Coolant antifreeze and anti-corrosion fluid 5-60
5 9 4 Change the coolant 5-60
5 9 5 Replace the coolant filters 5-61
5 10 Fuel system 5-63
5 10 1 Refuel 5-63
5 10 2 Drain the fuel tank 5-65
5 10 3 Clean the fuel tank 5-66
5 10 4 Fuel filtering system 5-66
5 10 5 Replace the dust filter for the vent valve 5-71
5 11 Dry air filter 5-71
5 11 1 Replace the primary filter element 5-73
5 11 2 Replace the safety element 5-74
5 11 3 Clean the precleaner 5-75
5 11 4 Clean the housing of the air filter elements 5-76
5 11 5 Check the air intake system, hoses, elbow tubes, clamps 5-77
5 12 Hydraulic system 5-78
5 12 1 Preparatory activities 5-78
5 12 2 Check the oil level in the hydraulic tank 5-79
5 12 3 Release the pressure from the hydraulic system 5-80
5 12 4 Drain and fill the hydraulic tank 5-81
5 12 5 Hydraulic oil coolers 5-85
5 12 6 Leak oil filter and return filter 5-85
5 12 7 Servo oil and replenishing filters 5-87
5 12 8 High pressure filters in working circuit 5-89
5 12 9 Servo oil circuit 5-92
5 12 10 Remove the pumps intake hoses 5-93
5 12 11 Bleed the hydraulic pumps 5-93
5 12 12 Bleed the hydraulic cylinders 5-96
5 12 13 Bleed the valve blocks 5-96
5 12 14 Oil cooler protection filters (optional) 5-97
5 12 15 Servicing the hydraulic cylinder 5-98
5 12 16 Replacement of the hydraulic hoses 5-99
5 12 17 Progressive criss-cross tightening procedure 5-103
5 13 Oil changes on components 5-104
5 13 1 General information 5-104
5 13 2 Swing gear- Oil change 5-104
5 13 3 Travel gear and Lifetime travel gear (optional)- Oil change 5-106
5 13 4 Swing gears and travel gears flushing 5-112
5 13 5 Splitterbox – Oil change 5-113
5 14 Track components 5-114
5 14 1 Check the track components mounting 5-114
Electrical system 5-123
5 15 1 Notes on the electrical system 5-123
5 15 2 Batteries switches and ECM connectors 5-123
I 5 15 3 Battery care 5-125
5 15 4 Electrical components location 5-127
5 15 5 Cab pressurization 5-129
5 16 Heating and air-conditioning system 5-129
5 16 1 Possible configurations 5-129
5 16 2 Heating system 5-130
5 16 3 Air-conditioning system 5-132
5 16 4 Additional maintenance work 5-140
5 16 5 Additional cab heater (optional) 5-140
5 17 Greasing the machine 5-140
5 17 1 Lubrication of attachment bearing points 5-140
5 17 2 Grease the service trap 5-141
5 18 Check mounting bolts for tightness 5-142
5 18 1 Counterweight mounting bolts 5-143
5 18 2 Mounting bolts of the swing ring 5-144
5 18 3 Mounting bolts of the fuel tank 5-146
5 18 4 Mounting bolts of the hydraulic tank 5-14 7
5 18 5 Mounting bolts of the engine cooler box 5-148
5 18 6 Mounting bolts of the oil cooler box 5-148
5 18 7 Mounting bolts of the pumps box 5-149
5 18 8 Mounting bolts of swing gear and swing motor 5-150
5 18 9 Mounting bolts of the cab elevation 5-150
5 18 10 Mounting bolts of the cab 5-151
5 18 11 Mounting bolts of the service trap 5-152
5 18 12 Mounting bolts of hydraulic pumps 5-153
5 18 13 Mounting bolts of side frames 5-154
5 19 Drive unit brakes and swing gear brakes 5-154
5 20 Starting aids (option) 5-154
5 20 1 Coolant heater (basic equipment) 5-154
5 20 2 Bleed the water system 5-156
5 20 3 Starting fluid system (basic equipment) 5-157
5 20 4 Circulating heating system (if installed) 5-158
5 21 General maintenance points 5-159
5 21 1 Replacing working parts 5-159
5 21 2 Welding work on the machine 5-159
5 22 Control and maintenance chart 5-160
5 22 1 General information 5-160
5 22 2 How to use the maintenance chart 5-161
5 22 3 Daily Maintenance Schedule – R9200 5-162
5 22 4 250 Hours Maintenance Schedule – R9200 5-168
5 22 5 500 Hours Maintenance Schedule – R9200 5-174
5 22 6 1000 Hours Maintenance Schedule – R9200 5-181
5 22 7 2000 Hours Maintenance Schedule – R9200 5-189
6 Appendix 6-1
6 1 Visual check of the hydraulic hoses 6-1
6 1 1 Preface 6-1
6 1 2 General information 6-2
6 1 3 Components functions 6-4
6 1 4 Recommendations for hose assembly maintenance 6-5
6 2 Cleaning procedure for hydraulic circuits 6-9 0
6 2 1 Preface 6-9 ~
C”II 6 2 2 General information about hydraulic oil contamination 6-9 –
6 2 3 General cleaning procedure 6-11 ~i::::
6 2 4 Location of the hydraulic tank filters 6-11 ,g
6 2 5 Working pumps circuit 6-12 ;
6 2 6 Swing circuit 6-16 c3
6 2 7 Cooling pumps circuit 6-20 UJ
6 2 8 Travel motors circuit 6-25 1
6 2 9 Backhoe cylinders lines 6-30
6 2 10 Shovel cylinders lines 6-36
Operating manual
6 2 11 Clean the hydraulic tank 6-42
6 2 12 Restart the machine 6-42
6 2 13 Monitor the restarted machine 6-44
6 3 Centralized lubrication system 6-44
copyright© Liebherr-Mining Equipment Colmar SAS 2020
R 9200
Contact us: [email protected]
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