Liebherr Hydraulic excavator R9200E Operating Manual – PDF DOWNLOAD

Description

Liebherr Hydraulic excavator R9200E Operating Manual – PDF DOWNLOAD

FILE DETAILS:

Liebherr Hydraulic excavator R9200E Operating Manual – PDF DOWNLOAD

Language : English
Pages : 440
Downloadable : Yes
File Type : PDF
Size: 66.3 MB

DESCRIPTION:

Liebherr Hydraulic excavator R9200E Operating Manual – PDF DOWNLOAD

Manufacturer: Liebherr-Mining Equipment Colmar SAS
Type: R 9200 E
Type no.: 1409
from serial number: 40022

Preface:

• Working with the machine holds dangers to which you as the owner, machine operator or maintenance expert could be exposed. If you regularly read and note the safety information, however, you can prevent danger and accidents.
• This is particularly true for those who are only occasionally in contact with the machine, e.g. for maintenance work. The following information comprises safety regulations which, if followed conscientiously, will contribute to your safety and that of other persons, as well as avoiding damage to the machine.
• Following these precautions does not release you from the responsibility to take note of safety regulations which apply on site or of guidelines given by legal bodies or professional associations. For EU countries, guideline 2009 / 104 / EC contains the minimum required safety information applicable to the owner.

Safety Instructions
General safety instructions

• should be read along with the operating instructions before starting up the machine. This Operating manual is for R 9200 E / 14417782.
• Safety instructions must be followed for special accessories for the machine. Adhere to the legal minimum age requirement. Clearly establish which personnel are responsible for operating, setting up, maintaining, and repairing the machine. Personnel should have the power to refuse to carry out unsafe instructions. This also applies to traffic regulations.
• Personnel must have general training to operate the machine under the constant supervision of an experienced member of staff. Ensure that they are adhering to safe working practices, are aware of risks, and are observing the operating instructions. Avoid wearing rings, wristwatches, ties, scarves, open jackets, baggy clothing, etc. as there is a risk of injury from getting caught up or being drawn in.
• Always wear protective goggles, safety helmets, safety shoes and gloves, reflective vests, and ear protection. Get special safety regulations for the job site from the site foreman. Do not lean on the joystick as it could cause unintentional movement, which could result in an accident.
• Use only steps, ladders, gangplanks, and supporting straps provided for this purpose. Always ensure that two hands and one foot or two feet and one hand are in contact with the access system at the same time. Clearly identify the location of the emergency exit.
• During maintenance and repair work on the back-end circuits, you must also operate all pilot control devices (joystick and pedals) in all directions with the start key in contact position and with the security lever lowered to reduce the actuating and dynamic pressures in the work circuits. You must then reduce the internal tank pressure as described in these operating instructions.
• Always check whether any warning signs are missing or illegible. Specific safety equipment must be equipped. Work only if they are mounted and functional. Do not make any alterations or conversions to the machine that may affect safety without the express permission of the manufacturer. This also applies to the installation of safety devices and valves and for welding work on load-bearing parts.
• The operator protective structure (for example, structure of the cab, FOPS, ROPS, TOPS) must be immediately replaced if it is damaged. Any device that has not been validated by Liebherr for installation or extension must not be installed or added onto the excavator without previous written agreement of Liebherr. Dispose of all devices appropriately.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Liebherr Hydraulic excavator R9200E Operating Manual – PDF DOWNLOAD

1 Product description 1-1
1 1 Assembly – overview 1-1
1 1 1 Machine and construction equipment 1-1
1 1 2 Uppercarriage 1-3
1 1 3 Undercarriage 1-4
1 2 Vibration emission 1-4
1 3 EC Declaration of Conformity 1-6
1 4 Technical data 1-7
1 4 1 Working technical data 1-7
1 4 2 Technical description 1-7
2 Safety instructions 2-1
2 1 Meaning of the symbols in this manual 2-1
2 2 Use in accordance with the regulations 2-2
2 3 Safety Instructions 2-2
2 4 Servicing the machine safely 2-15
2 5 Safety information for electrical system 2-22
2 6 Safety guidelines to connect and start-up this electric machine 2-25
2 7 Signs on the machine 2-26
2 7 1 Introduction 2-26
2 7 2 Arrangement of signs 2-27
2 7 3 Explanation of signs 2-30
3 Control and operation 3-1
3 1 Operating and control elements 3-1
3 1 1 Overview of the control cab 3-1
3 1 2 Arrangement of joysticks 3-4
3 1 3 Keyboard 3-5
3 1 4 Cab control board 3-10
3 1 5 Monitoring display 3-11
3 1 6 Menus and functions of the display 3-12
3 2 The access and the outfit of the cab 3-32
3 2 1 Enter or leave the cab 3-33
3 2 2 Safety lever 3-41
3-42
3 2 4 Auxiliary seat 3-49
3 2 5 Sunshade 3-50
3 2 6 Emergency exit 3-51
3 2 7 Internal lighting 3-52
3 2 8 Fire extinguisher 3-52
3 2 9 Windscreen 3-54
3 2 10 Field of view 3-57
3 2 11 Lighting 3-58
3 2 12 Heating and air-conditioning system 3-60
3 3 Setting the machine into operation 3-66
3 3 1 Start and stop the machine 3-67
3 3 2 Warm-up procedure for hydraulic circuit 3-71
3 3 3 Emergency and safety operations 3-72
3 3 4 Travel movements 3-80
3 4 Working with the machine 3-83
3 4 1 Uppercarriage swing movements 3-90
3 4 2 Working position 3-92
3 4 3 Joystick functions when setting up the machine 3-92
3 4 4 Lowering the work attachment when the motor is not running 3-99
Operating manual
R 9200 E / 14417782
MJFCIFSS
LEC/en/Edition: 12 / 2020
copyright © Liebherr-Mining Equipment Colmar SAS 2020
3 5 General working methods 3-100
3 5 1 Minimum impact working methods for your machine 3-100
3 5 2 Preparatory activities 3-101
3 5 3 Positioning of the machine 3-102
3 5 4 Working with the backhoe bucket 3-102
3 5 5 Working with the Shovel bucket 3-105
3 6 Transport 3-108
3 6 1 Travelling procedures for mining machine 3-108
3 6 2 Excavator lifting and lashing operations 3-110
4 Malfunctions 4-1
4 1 Error code charts 4-2
4 1 1 Heating and air-conditioning system 4-2
4 2 Faults and remedies 4-2
4 2 1 Hydraulic system 4-2
4 2 2 Transmission 4-3
4 2 3 Electrical system 4-3
4 2 4 Heating/air-conditioning system 4-4
4 2 5 Work equipment 4-4
4 3 Fuses and relays 4-4
4 3 1 Power electrical box U1003 4-4
4 3 2 Cab connection box E1005 4-7
5 Maintenance 5-1
5 1 Servicing the machine safely 5-1
5 2 Maintenance access doors 5-7
5 2 1 Overview of access doors 5-7
5 3 Maintenance anchor points 5-8
5 3 1 Approved anchor points 5-9
5 3 2 Use the anchor points 5-12
5 4 Lubricants and operating fluids 5-13
5 4 1 General information on changing lubricants and operating fluids 5-13
5 4 2 Lubricating chart 5-14
5 4 3 Lubricant chart 5-15
5 4 4 Operating material chart 5-16
5 4 5 Service trap 5-17
5 5 Lubricating and operating material specifications 5-25
5 5 1 Lubrication for the electric motor 5-25
5 5 2 Hydraulic oil specifications for LIEBHERR Mining excavators 5-25
5 5 3 Swing and travel gear oils 5-31
5 5 4 Splitterbox oil 5-33
5 5 5 Lubricating grease 5-33
5 5 6 Other lubricants 5-35
5 6 Condition monitoring with oil analysis 5-36
5 6 1 General information 5-36
5 6 2 Oil sampling 5-36
5 6 3 Sample processing 5-42
5 7 Electric motor 5-44
5 7 1 Mounting screws 5-45
5 7 2 Elastic bedding 5-45
5 8 Splitterbox 5-46
5 8 1 Splitterbox mounting screws 5-46
5 8 2 Elastic bedding 5-47
5 8 3 Breather filter 5-47
5 9 Hydraulic system 5-48
5 9 1 Preparatory activities 5-48
5 9 2 Check the oil level in the hydraulic tank 5-49
Operating manual
R 9200 E / 14417782
MJFCIFSS
LEC/en/Edition: 12 / 2020
copyright © Liebherr-Mining Equipment Colmar SAS 2020
5 9 3 Release the pressure from the hydraulic system 5-50
5 9 4 Drain and fill the hydraulic tank 5-51
5 9 5 Hydraulic oil coolers 5-54
5 9 6 Leak oil filter and return filter 5-54
5 9 7 Servo oil and replenishing filters 5-57
5 9 8 High pressure filters in working circuit 5-59
5 9 9 Servo oil circuit 5-62
5 9 10 Remove the pumps intake hoses 5-63
5 9 11 Bleed the hydraulic pumps 5-63
5 9 12 Bleed the hydraulic cylinders 5-66
5 9 13 Bleed the valve blocks 5-66
5 9 14 Oil cooler protection filters (optional) 5-67
5 9 15 Servicing the hydraulic cylinder 5-68
5 9 16 Replacement of the hydraulic hoses 5-69
5 9 17 Progressive criss-cross tightening procedure 5-73
5 10 Oil changes on components 5-74
5 10 1 General information 5-74
5-74
5-76
5 10 4 Swing gears and travel gears flushing 5-78
5-79
5 11 Track components 5-80
5 11 1 Check the track components mounting 5-80
5 11 2 Check the track tension 5-86
5 11 3 Increase the track tension 5-87
5 11 4 Decrease the track tension 5-88
5 11 5 Clean the travel gear 5-89
5 12 Electric rotary connection 5-89
5 13 Connecting box 5-89
5 14 Electrical boxes S1 and S2 5-89
5 15 Electrical system 5-90
5 15 1 Notes on the electrical system 5-90
5 15 2 Principal batteries switches 5-90
5 15 3 Battery care 5-91
5 15 4 Electrical components location 5-93
5 15 5 Cab pressurization 5-95
5 16 Heating and air-conditioning system 5-95
5 16 1 Possible configurations 5-95
5 16 2 Heating system 5-96
5 16 3 Air-conditioning system 5-98
5 16 4 Additional maintenance work 5-103
5 16 5 Additional cab heater (optional) 5-103
5 17 Greasing the machine 5-103
5 17 1 Lubrication of attachment bearing points 5-103
5 17 2 Grease the service trap 5-104
5 18 Check mounting bolts for tightness 5-105
5 18 1 Counterweight mounting bolts 5-106
5 18 2 Mounting bolts of the swing ring 5-107
5 18 3 Mounting parts of the electric box 5-109
5 18 4 Mounting bolts of the hydraulic tank 5-110
5 18 5 Mounting bolts of the oil cooler box 5-111
5 18 6 Mounting bolts of the pumps box 5-112
5 18 7 Mounting bolts of swing gear and swing motor 5-113
5 18 8 Mounting bolts of hydraulic pumps 5-113
5 18 9 Mounting bolts of the cab elevation 5-116
5 18 10 Mounting bolts of the cab 5-117
5 18 11 Mounting bolts of the service trap 5-118
5 18 12 Mounting bolts of side frames 5-118
5 19 Drive unit brakes and swing gear brakes 5-119
5 20 General maintenance points 5-119
5 20 1 Replacing working parts 5-119
5 20 2 Welding work on the machine 5-119
5 21 Control and maintenance chart 5-120
5 21 1 General information 5-120
5 21 2 How to use the maintenance chart 5-121
5 21 3 Daily Maintenance Schedule – R 9200 E 5-123
5 21 4 250 Hours Maintenance Schedule – R 9200 E 5-128
5 21 5 500 Hours Maintenance Schedule – R 9200 E 5-133
5 21 6 1000 Hours Maintenance Schedule – R 9200 E 5-139
5 21 7 2000 Hours Maintenance Schedule – R 9200 E 5-146
6 Appendix 6-1
6 1 Visual check of the hydraulic hoses 6-1
6 1 1 Preface 6-1
6 1 2 General information 6-2
6 1 3 Components functions 6-4
6 1 4 Recommendations for hose assembly maintenance 6-5
6 2 Centralized lubrication system 6-9

Contact us: [email protected]

https://vimeo.com/822964838?share=copy

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.M