Liebherr Hydraulic excavator R9600 Operating Manual – PDF DOWNLOAD

Description

Liebherr Hydraulic excavator R9600 Operating Manual – PDF DOWNLOAD

FILE DETAILS:

Liebherr Hydraulic excavator R9600 Operating Manual – PDF DOWNLOAD

Language : English
Pages : 527
Downloadable : Yes
File Type : PDF
Size: 87.8 MB

DESCRIPTION:

Liebherr Hydraulic excavator R9600 Operating Manual – PDF DOWNLOAD

Preface:

• Working with the machine holds dangers to which you as the owner, machine operator or maintenance expert could be exposed. If you regularly read and note the safety information, however, you can prevent danger and accidents.
• This is particularly true for those who are only occasionally in contact with the machine, e.g. for maintenance work. The following information comprises safety regulations which, if followed conscientiously, will contribute to your safety and that of other persons, as well as avoiding damage to the machine.
• Following these precautions does not release you from the responsibility to take note of safety regulations which apply on site or of guidelines given by legal bodies or professional associations. For EU countries, guideline 2009 / 104 / EC contains the minimum required safety information applicable to the owner.

Safety Instructions
General safety instructions

• should be read along with the operating instructions before starting up the machine. This Operating manual is for R 9200 E / 14417782.
• Safety instructions must be followed for special accessories for the machine. Adhere to the legal minimum age requirement. Clearly establish which personnel are responsible for operating, setting up, maintaining, and repairing the machine. Personnel should have the power to refuse to carry out unsafe instructions. This also applies to traffic regulations.
• Personnel must have general training to operate the machine under the constant supervision of an experienced member of staff. Ensure that they are adhering to safe working practices, are aware of risks, and are observing the operating instructions. Avoid wearing rings, wristwatches, ties, scarves, open jackets, baggy clothing, etc. as there is a risk of injury from getting caught up or being drawn in.
• Always wear protective goggles, safety helmets, safety shoes and gloves, reflective vests, and ear protection. Get special safety regulations for the job site from the site foreman. Do not lean on the joystick as it could cause unintentional movement, which could result in an accident.
• Use only steps, ladders, gangplanks, and supporting straps provided for this purpose. Always ensure that two hands and one foot or two feet and one hand are in contact with the access system at the same time. Clearly identify the location of the emergency exit.
• During maintenance and repair work on the back-end circuits, you must also operate all pilot control devices (joystick and pedals) in all directions with the start key in contact position and with the security lever lowered to reduce the actuating and dynamic pressures in the work circuits. You must then reduce the internal tank pressure as described in these operating instructions.
• Always check whether any warning signs are missing or illegible. Specific safety equipment must be equipped. Work only if they are mounted and functional. Do not make any alterations or conversions to the machine that may affect safety without the express permission of the manufacturer. This also applies to the installation of safety devices and valves and for welding work on load-bearing parts.
• The operator protective structure (for example, structure of the cab, FOPS, ROPS, TOPS) must be immediately replaced if it is damaged. Any device that has not been validated by Liebherr for installation or extension must not be installed or added onto the excavator without previous written agreement of Liebherr. Dispose of all devices appropriately.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Liebherr Hydraulic excavator R9600 Operating Manual – PDF DOWNLOAD

Product description 1-1
1 1 Assembly – overview 1-1
1 1 1 Machine and construction equipment 1-1
1 1 2 Uppercarriage 1-2
1 1 3 Undercarriage 1-3
1 2 Vibration emission 1-3
1 3 EC Declaration of Conformity 1-5
1 4 Technical data 1-6
1 4 1 Working technical data 1-6
1 4 2 Technical description 1-6
2 Safety instructions 2-1
2 1 Meaning of the symbols in this manual 2-1
2 2 Use in accordance with the regulations 2-2
2 3 Safety Instructions 2-2
2 4 Servicing the machine safely 2-15
2 5 Signs on the machine 2-22
2 5 1 Introduction 2-22
2 5 2 Arrangement of signs 2-23
2 5 3 Meaning of the signs 2-26
3 Control and operation 3-1
3 1 Operating and control elements 3-1
3 1 1 Overview of the control cab 3-1
3 1 2 Arrangement of joystick 3-4
3 1 3 Control unit 3-4
3 1 4 Control board 3-18
3 1 5 Monitoring display 3-20
3 1 6 Menus and functions of the display 3-21
3 1 7 Dashboard 3-24
3 1 8 Error pop-up 3-27
3 1 9 Notification center 3-29
3 1 10 Indicator and error warning symbols 3-34
3 1 11 Monitoring cameras 3-36
3 2 The access and the outfit of the cab 3-37
3 2 1 Entering or leaving the cab 3-39
3 2 2 Safety lever 3-45
3-46
3 2 4 Adjusting of the auxiliary seat 3-53
3 2 5 Sunshade 3-54
3 2 6 Emergency exit 3-54
3 2 7 Interior lightings 3-55
3 2 8 Vacuum cleaner (optional equipment) 3-56
3 2 9 Fire extinguisher 3-57
3 2 10 Windscreen wiper 3-58
3 2 11 Field of view 3-60
3 2 12 Lighting 3-61
3 2 13 Pressurization/reinforced filtration system (optional) 3-62
3 3 Setting the machine into operation 3-62
3 3 1 Starting / stopping the machine 3-64
3 3 2 Jump start procedure 3-69
3 3 3 Emergency and safety operations 3-70
3 3 4 Driving 3-77
3 4 Working with the machine 3-81
Operating manual
R 9600 / 12236934
MJFCIFSS
LEC/en/Edition: 12 / 2020
copyright © Liebherr-Mining Equipment Colmar SAS 2020
3 4 1 Operating the swing gear 3-88
3 4 2 Working position 3-91
3 4 3 Joystick functions when setting up the machine 3-91
3 4 4 Lowering the work attachment when the engine is not running 3-95
3 5 General working methods 3-96
3 5 1 Minimum impact working methods for your machine 3-96
3 5 2 Preparatory activities 3-97
3 5 3 Positioning of the machine 3-98
3 5 4 Working with the backhoe bucket 3-98
3 5 5 Working with the Shovel bucket 3-101
3 6 Transport 3-103
3 6 1 Travelling procedures for mining machine 3-103
3 6 2 Excavator lifting and lashing operations 3-105
4 Malfunctions 4-1
4 1 Faults and remedies 4-2
4 1 1 Diesel engine and fuel system 4-2
4 1 2 Hydraulic system 4-3
4 1 3 Transmission 4-3
4 1 4 Electrical system 4-4
4 1 5 Heating/air-conditioning system 4-4
4 1 6 Work equipment 4-4
4 1 7 Display 4-5
4 2 Fuses and relays 4-6
4 2 1 Elevation electric cabinet U1003 4-6
4 2 2 Cabin electric cabinet U1005 4-9
4 2 3 Customer electric cabinet U1015 4-13
5 Maintenance 5-1
5 1 Servicing the machine safely 5-1
5 2 Maintenance access 5-7
5 2 1 Access doors 5-7
5 2 2 Foldable platform (optional) 5-8
5 3 Maintenance anchor points 5-10
5 3 1 Approved anchor points 5-11
5 3 2 Use the anchor points 5-14
5 4 Lubricants and operating fluids 5-15
5 4 1 General information on changing lubricants and operating fluids 5-15
5 4 2 Lubricating chart 5-16
5 4 3 Service trap 5-17
5 4 4 Lubricant chart 5-18
5 4 5 Operating material chart 5-21
5 4 6 Service trap 5-22
5 5 Lubricating and operating material specifications 5-23
5 5 1 Lubricating oil for the Diesel engine 5-24
5 5 2 Fuel 5-24
5 5 3 Coolant 5-24
5 5 4 Hydraulic oil specifications for LIEBHERR Mining excavators 5-24
5 5 5 Swing and travel gear oils 5-30
5 5 6 Splitterbox oil 5-32
5 5 7 Coupling oil 5-33
5 5 8 Lubricating grease 5-33
5 5 9 Other lubricants 5-35
5 6 Condition monitoring with oil analysis 5-35
5 6 1 General information 5-35
5 6 2 Oil sampling 5-36
5 6 3 Sample processing 5-45
Operating manual
R 9600 / 12236934
MJFCIFSS
LEC/en/Edition: 12 / 2020
copyright © Liebherr-Mining Equipment Colmar SAS 2020
5 7 Diesel engine 5-49
5 7 1 Diesel engine oil level check 5-49
5 7 2 Diesel engine oil change 5-50
5 7 3 Engine oil sump refilling 5-51
5 7 4 Oil reserve system (optional) 5-52
5 7 5 Mounting screws 5-58
5 7 6 Elastic bedding 5-59
5 8 Splitterbox 5-60
5 8 1 Mounting screws 5-60
5 8 2 Elastic bedding 5-62
5 8 3 Air filter 5-63
5 9 Coupling 5-63
5 9 1 Wear check (only for Geislinger coupling) 5-64
5 9 2 Coupling: check the coupling rubber rollers (only for Centa coupling) 5-65
5 10 Cooling system 5-65
5 10 1 Check and clean the cooling system 5-65
5 10 2 Check the coolant level 5-66
5 10 3 Coolant antifreeze and anti-corrosion fluid 5-66
5 10 4 Change the coolant 5-67
5 11 Fuel system 5-72
5 11 1 Refuelling 5-73
5 11 2 Draining the fuel tank 5-73
5 11 3 Emptying and cleaning the fuel tank 5-74
5 11 4 Fuel filtering system 5-74
5 11 5 Replace the breather filter for the fuel tank 5-78
5 12 Compressed air system 5-78
5 12 1 Compressor unit 5-79
5 12 2 Air tank 5-80
5 13 Dry air filter 5-81
5 13 1 To change the primary filter element 5-82
5 13 2 Changing the safety element 5-83
5 13 3 To clean the air channels for the precleaner 5-84
5 13 4 Check the air intake system, hoses, elbows, clamps 5-84
5 14 Hydraulic system 5-85
5 14 1 Preparatory activities 5-85
5 14 2 Checking the oil level in the hydraulic tank 5-86
5 14 3 Release the pressure from the hydraulic system 5-87
5 14 4 Emptying and refilling the hydraulic tank 5-96
5 14 5 Leak oil filters, return-line filters and air filter 5-97
5 14 6 Oil filters in Powerpacks 5-100
5 14 7 Control circuit 5-101
5 14 8 Bleeding the working pumps and the pilot oil pump 5-102
5 14 9 Bleeding the swing pumps 5-103
5 14 10 Bleeding the cooling fans pumps 5-104
5 14 11 Bleeding the hydraulic cylinders 5-105
5 14 12 Unscrew the intake hoses to the pump 5-106
5 14 13 High pressure filters in working circuit 5-109
5 14 14 Bypass filter for hydraulic oil (optional equipment) 5-110
5 14 15 Oil filter for swing gear (optional equipment) 5-112
5 14 16 Oil cooler protection filters (optional) 5-114
5 14 17 Servicing the hydraulic cylinder 5-115
5 14 18 Replacement of the hydraulic hoses 5-116
5 14 19 Progressive criss-cross tightening procedure 5-119
5 15 Oil changes on components 5-120
5 15 1 General information 5-120
5-121
5-123
5 15 4 Swing gears and travel gears flushing 5-129
Operating manual
R 9600 / 12236934
MJFCIFSS
LEC/en/Edition: 12 / 2020
copyright © Liebherr-Mining Equipment Colmar SAS 2020
5-130
ling) 5-132
5 16 Hydraulic rotary connection 5-133
5 17 Track components 5-134
5 17 1 Track components mountings check 5-134
5 17 2 Check the track tension 5-137
5 17 3 Retensioning the track 5-138
5 17 4 Releasing the track tension 5-139
5 17 5 Cleaning the track components 5-139
5 18 Electrical system 5-139
5 18 1 Notes on the electrical system 5-139
5 18 2 Principal batteries switches and Engine Control Unit (ECU) connectors 5-140
5 18 3 Battery care 5-142
5 18 4 Electrical components location 5-143
5 18 5 Electrical boxes and cab pressurization 5-144
5 19 Heating/air conditioning system 5-145
5 19 1 Heating system 5-146
5 19 2 Air-conditioning system 5-147
5 19 3 Dual air-conditioning system (optional) 5-150
5 19 4 Additional maintenance operations 5-151
5 20 Pressurization/reinforced filtration system (optional) 5-151
5 21 Check mounting bolts for tightness 5-151
5 21 1 Counterweight mounting bolts 5-152
5 21 2 Swing ring mounting bolts 5-153
5 21 3 Fuel tank mounting bolts 5-154
5 21 4 Hydraulic tank mounting bolts 5-155
5 21 5 Powerpack mounting bolts 5-156
5 21 6 Swing gear and swing motor mounting bolts 5-157
5 21 7 Hydraulic pumps mounting bolts 5-158
5 21 8 Side frames mounting bolts 5-159
s 5-160
5 22 Drive unit brakes and swing gear brakes 5-161
5 23 General maintenance points 5-161
5 23 1 Replacing working parts 5-161
5 23 2 Welding work on the machine 5-161
5 24 Control and maintenance chart 5-162
5 24 1 General information 5-162
5 24 2 How to use the maintenance chart 5-163
5 24 3 Daily Maintenance Schedule – R 9600 5-164
5 24 4 250 Hours Maintenance Schedule – R 9600 5-171
5 24 5 500 Hours Maintenance Schedule – R 9600 5-177
5 24 6 1000 Hours Maintenance Schedule – R 9600 5-185
5 24 7 2000 Hours Maintenance Schedule – R 9600 5-194
6 Appendix 6-1
6 1 Visual check of the hydraulic hoses 6-1
6 1 1 Preface 6-1
6 1 2 General information 6-2
6 1 3 Components functions 6-4
6 1 4 Recommendations for hose assembly maintenance 6-5
6 2 Cleaning procedure for hydraulic circuits 6-9
6 2 1 Preface 6-9
6 2 2 General information about hydraulic oil contamination 6-9
6 2 3 General cleaning procedure 6-11
6 2 4 Working pumps circuit 6-11
6 2 5 Swing circuit 6-23
6 2 6 Cooling pumps circuit 6-29
6 2 7 Travel motors circuit 6-37
Operating manual
R 9600 / 12236934
MJFCIFSS
LEC/en/Edition: 12 / 2020
copyright © Liebherr-Mining Equipment Colmar SAS 2020
6 2 8 Backhoe cylinders lines 6-43
6 2 9 Shovel cylinders lines 6-49
6 2 10 Hydraulic tank 6-56
6 2 11 Restart the machine 6-57
6 2 12 Monitor the restarted machine 6-58
6 3 Centralized lubrication system 6-59
6 4 Compressed air system 6-61

Questions? Email us: [email protected]

PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

S.M