Liebherr L 506 1852 Wheel Loader Service Manual – PDF DOWNLOAD
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Liebherr L 506 1852 Wheel Loader Service Manual – PDF DOWNLOAD
Description
Liebherr L 506 1852 Wheel Loader Service Manual – PDF DOWNLOAD
FILE DETAILS:
Liebherr L 506 1852 Wheel Loader Service Manual – PDF DOWNLOAD
Language : English
Pages : 334
Downloadable : Yes
File Type : PDF
Size: 65.8 MB
DESCRIPTION:
Liebherr L 506 1852 Wheel Loader Service Manual – PDF DOWNLOAD
- This service manual is designed for trained specialist staff of the Liebherr organisation and their dealers.
- This service manual contains specialist knowledge for repairing Liebherr construc- tion machines. Basic specialist knowledge on electronics, hydraulics, mechanics and engine technology is not contained in this service manual. Therefore special- ized training and qualifications are necessary. Liebherr recommends participating in the Liebherr training program for construction machines.
In this service manual you will find information on:
- You will find information on controls and operation in the operator’s manual. Information on spare parts are in the spare parts catalogue. Please observe the local accident prevention laws.
- You can find information on repairs of machine parts in the service documentation under “Wheel loader – repair instructions”.
Introduction:
To ensure safe operation:
– Ask work site manager for safety regulations at place of use.
– Adhere to safety regulations at place of use.
-Adhere to traffic regulations.
-Adhere to valid guidelines from insurers (for example employers’ professional liability insurance companies, accident insurance et cetera).
-Avoid working methods that can endanger safety.
-Adhere to all intervals specified for recurrent checks and inspections in this
operator’s manual.
Intended use:
Wheel loader is used to pick up, move and dump following materials:
– Soil
– Stones
– Broken rocks
– Bulk materials
This applies to a standard machine in normal operating conditions. Special applications are described in a separate options operator’s manual.
To ensure intended use:
– Adhere to operator’s manual.
– Adhere to maintenance intervals.
– Observe inspection and maintenance tasks.
– Adhere to specifications in the technical data.
– When using machine on public roads, make sure it complies with applicable national regulations.
– Only lift loads with intended working attachments (fork prongs, crane boom), which must be fitted and functioning.
– Make sure that machines used underground (mining and tunnel construction) are fitted with systems to reduce exhaust emissions (such as diesel particulate filters).
– Adhere to individual country’s requirements for underground operation.
– For special uses use special working attachments and if necessary special safety equipment.
– Exclusively mount and use special working attachments with approval and as per stipulations of manufacturer of basic machine.
– Only use approved tyres.
– A suitably equipped workshop is absolutely essential for performing repair work.
TABLE OF CONTENTS:
Liebherr L 506 1852 Wheel Loader Service Manual – PDF DOWNLOAD
copyright ® Liebherr-Werk Bischofshofen GmbH 2022
Contents Service manual
010.3.1 Prestressing forces and tightening torques for bolts with metric
010.4.2 Machine out of service for an unknown period of time 010-38
0104.3 Putting the machine out of service 010-39
010.4.3.1 Out of service for up to 2 months 010-39
010.4.3.2 Out of service for up to 12 months 010-40
010.4.3.3 Out of service for longer than 12 months 010-41
010.44 Putting back into service 010-41
010.4.4.1 After being out of service for 2 months 010-41
010.4.4.2 After being out of service for 12 months 010-42
020.1 Overall machine 020-3
020.1.1 Complete machine with loading bucket
L 506-1852; 020-3
020.1.2 Working attachment: 4 in 1 bucket
L506-1852; 020-4
020.1.3 Working attachment: forklift
L506-1852; 020-6
020.2 Drive group 020-9
020.2.1 Diesel engine
L506-1852; 020-9
020.3 Working hydraulics 020-11
020.3.1 Working pump
L506-1852; 020-11
020.3.2 Control block
L 506-1852; 020-11
020.3.3 Stabilisation module
L506-1852; 020-12
020.3.4 Ride control hydro accumulator
L506-1852; 020-12
020.3.5 Lift cylinder
L506-1852; 020-12
020.3.6 Tilt cylinder
L506-1852; 020-12
020.4 Travel hydraulics 020-14
020.4.1 Travel pump
L506-1852; 020-14
020.4.2 Travel motor
L 506-1852; 020-14
020.5 Hydraulic components 020-16
020.5.1 Temperature switch for hydraulic oil B8
L506-1852; 020-16
020.5.2 Return filter
L506-1852; 020-16
020.5.3 Breather filter with filler strainer
1506-1852; 020-16
020.6 Steering system 020-17
020.6.1 Servostat
L 506-1852; 020-17
020.6.2 Steering cylinder
L506-1852; 020-17
020.7 Brake system 020-18
020.7.1 Drum brake
1506-1852; 020-18
020.7.2 Inch/brake unit
L506-1852; 020-18
020.7.3 Inch/brake unit
1506-1852; 020-18
020.7.4 Brake light pressure switch B12
L506-1852; 020-19
020.8 Gearbox 020-20
020.8.1 Transmission
L 506-1852; 020-20
020.9 Axles and drive shafts 020-21
020.9.1 Front axle
L 506-1852; 020-21
020.9.2 Front axle
L506-1852; 020-21
020.9.3 Rear axle
1506-1852; 020-21
020.9.4 Rear axle
1506-1852; 020-22
0209.5 Tyres
L 506-1852; 020-22
020.9.5.2 Special tyres 020-23
020.10 Working attachment 020-25
020.10.1 Quick coupler locking hydraulic cylinder
L 506-1852; 020-25
030.1 Maintenance and inspection schedule 030-7
030.2 Filling quantities and lubrication chart 030-12
L506-1852; 030-12
030.2.2 Fuel and operating fluid filling quantity
L 506-1852; 030-12
030.3 Lubricants and fuels 030-13
030.3.1 General information on lubricants and fuels 030-13
030.3.1.1 General questions 030-13
030.3.1.2 Safety data sheets 030-13
030.3.1.3 Technical data sheets 030-13
030.3.1.4 Specific Liebherr standards 030-13
030.3.2 General information on changing lubricants and fuels 030-13
030.3.3 Converting hydraulic system from mineral oils to biodegradable
hydraulic fluids 030-14
030.3.4 Diesel fuels
L506-1852; 030-14
030.3.4.1 Minimum quality requirement 030-14
030.34.2 Operating temperatures of diesel fuels 030-14
030.3.4.3 Minimum quality requirement 030-15
030.3.5 Engine oils
L506-1852; 030-15
030.3.5.1 Liebherr recommendation 030-15
030.3.5.3 Minimum quality requirement 030-15
030.36 Refrigerant
L 506-1852; 030-16
030.3.7 Coolant
L506-1852; 030-16
030.3.7.1 Requirements for the water used 030-16
030.3.7.2 Antifreeze and corrosion inhibitor 030-16
030.3.7.3 Minimum quality requirement 030-16
030.3.8 Hydraulic oil
L506-1852; 030-17
030.3.8.1 Liebherr recommendation 030-17
030.3.8.2 Minimum quality requirement 030-17
030.3.8.3 Oil analysis 030-17
030.3.8.4 Qil change 030-18
copyright ® Liebherr-Werk Bischofshofen GmbH 2022
L506-1852 LIEBHERR 9
Contents
L506-1852; 030-18
030.3.9.1 Liebherr recommendation 030-18
030.3.9.2 Minimum quality requirement 030-18
030.3.10 Axle oil
L506-1852; 030-18
030.3.10.1 Liebherr recommendation 030-18
030.3.10.2 Minimum quality requirement 030-19
030.3.11 Brake oil
L506-1852; 030-19
030.3.11.1 Liebherr recommendation 030-19
030.3.12 Lubrication grease
1506-1852; 030-19
030.3.12.1 Liebherr recommendation 030-19
030.3.12.2 Minimum quality requirement 030-19
030.3.13 Windscreen washer fluid
1506-1852; 030-20
030.3.13.1 Liebherr recommendation 030-20
030.3.13.2 Minimum quality requirement 030-20
030.3.14 Refrigerant oil for air conditioning compressor
L506-1852; 030-20
030.3.14.1 Liebherr recommendation 030-20
Maintenance tasks 030-21
030.4.1 Safety precautions
L506-1852; 030-21
030.4.2 Preparatory tasks for maintenance 030-21
0304.21 Maintenance positions
L506-1852; 030-22
0304.2.2 Servicezugdnge 6ffnen
1506-1852; 030-23
030.4.2.3 Batteriehauptschalter ausschalten
L506-1852; 030-24
030.4.3 Overall machine 030-25
030.4.3.1 Checking machine is in proper condition
1506-1852; 030-25
030.4.3.2 Removing loose parts, dirt, ice and snow from
machine
L506-1852; 030-27
030.4.3.3 Maschine reinigen
L506-1852; 030-27
LBH/M2278873/00/211-20220210_135257/en
L506-1852; 030-30
030.4.3.5 Operating fluid analysis: filling out sample information
form
L 506-1852; 030-33
030.4.3.6 Fuel and operating fluid analysis: scope of analysis
L506-1852; 030-39
030.4.3.7 Analysis of lubricants and fuels
1506-1852; 030-43
0304.4 Drive group 030-49
030.4.4.1 Checking diesel engine oil level
L506-1852; 030-49
030.44.2 Diesel engine: changing the diesel engine oil
1506-1852; 030-51
030.4.4.3 Diesel engine: changing oil filter
L506-1852; 030-53
030.44.4 Diesel engine: checking V-belt
1506-1852; 030-55
030.4.4.5 Diesel engine: changing V-belt
L506-1852; 030-57
030.44.6 Diesel engine: checking valve clearance
1506-1852; 030-58
030.44.7 Fuel tank: draining condensate and sediment
1506-1852; 030-64
030.44.8 Fuel pre-filter: draining off condensate
L 506-1852; 030-65
030.4.4.9 Changing fuel pre-filter element
L506-1852; 030-66
030.4.4.10 Fuel fine filter: changing the filter element
1506-1852; 030-68
030.4.4.11 Air filter system: cleaning service cover and dust
discharge valve
L506-1852; 030-69
030.4.4.12 Checking air filter vacuum switch function
L506-1852; 030-70
030.4.4.13 Cleaning or changing the main element of the air
filter system
1506-1852; 030-72
030.4.4.14 Luftfilteranlage: Sicherheitselement wechseln
L506-1852; 030-74
030.4.4.15 Checking that diesel engine intake and exhaust
system is in good condition and not loose or leaking
L 506-1852; 030-75
030.4.4.16 Diesel particulate filter: cleaning or changing filter
module
1506-1852; 030
L506-1852; 030-79
030.4.5.2 Checking the corrosion inhibitor concentration
0304.5.3 Cleaning the cooling system
030.4.5.4 Cooling system: changing coolant
Hydraulic components 030-92
030.4.6.1 Hydraulic tank: checking oil level
030.4.6.2 Hydraulic tank: draining off condensate and sediment
0304.6.3 Changing the return filter in the hydraulic tank
030.4.6.4 Hydraulic tank: changing breather filter
0304.6.5 Hydraulic tank: changing oil
Steering system 030-99
030.4.7.1 Test steering
0304.7.2 Steering cylinder: lubricating bearing
Brake system 030-100
030.4.8.1 Testing service brake and parking brake
030.4.8.2 Checking oil level in brake system
030.4.8.3 Checking gap and wear on service brake linings
030.4.8.4 Service brake for Speeder travel drive: checking the
Electrical system 030-107
030.4.9.1 Lighting and horn: Checking function
0304.9.2 Checking the batteries
Service manual
switch rocker and cap.
1506-1852; 030-110
030.4.10 Gearbox 030-112
030.4.10.1 Transmission: checking oil level
1506-1852; 030-112
030.4.10.2 Transmission: changing oil
L506-1852; 030-112
0304.11 Axles and drive shafts 030-114
030.4.11.1 Axle: checking oil levels
1506-1852; 030-114
030.4.11.1 Checking oil level in wheel hubs
L506-1852; 030-114
030.4.11.2 Changing axle oil
1506-1852; 030-116
030.4.11.3 Axles: checking tightening torque of fastening bolts
L 506-1852; 030-120
030.4.11.4 Checking the drive shafts
L506-1852; 030-121
030.4.11.5 Tyres: checking tyre pressure
L506-1852; 030-122
030.4.11.6 Checking wheel tightness
1506-1852; 030-123
030.4.12 Steel parts of the basic machine 030-123
030.4.12.1 Lubricating the articulated bearing
L506-1852; 030-123
030.4.12.2 Lubricating the articulation stops
1506-1852; 030-124
030.4.12.3 Engine bonnet: lubricating moving parts with pene-
trating oil
L506-1852; 030-125
030.4.124 Service hatches: cleaning and maintaining seals
L 506-1852; 030-125
030.4.13 Working attachment 030-126
030.4.13.1 Lubricating the lift arms and working attachment
L 506-1852; 030-126
030.4.13.2 Checking lift arm bucket bearing bushings
L506-1852; 030-127
030.4.13.3 Lift arms: checking bucket stops
L506-1852; 030-128
030.4.13.4 Quick coupler: checking function
1506-1852; 030-129
030.4.13.5 Cleaning LIKUFIX hydraulic coupling
L506-1852; 030-130
copyright ® Liebherr-Werk Bischofshofen GmbH 2022
L506-1852 LIEBHERR 13
Contents Service manual
030.4.14 Operator’s cab, heating and air conditioning 030-130
030.4.14.1 Cleaning operator’s cab air filter
L506-1852; 030-130
0304.142 Changing operator’s cab air filter
L506-1852; 030-131
030.4.14.3 Safety belt: checking condition and function
L506-1852; 030-132
030.4.14.4 Windscreen washer system: testing
L 506-1852; 030-132
030.4.14.5 Windscreen washer system: filling windscreen
washer fluid
L506-1852; 030-132
030.4.14.6 Operator’s cab: lubricating locking mechanism and
cylinder with penetrating oil
L506-1852; 030-133
030.4.14.7 Operator’s cab: cleaning and maintaining seals
L506-1852; 030-134
030.4.14.8 Air conditioning: checking V-belt
L506-1852; 030-135
030.4.14.9 Air conditioning: changing V-belt
L506-1852; 030-137
030.4.14.10 Air conditioning unit: draining the condensate
L506-1852; 030-139
030.4.14.11 Heating and air conditioning unit: Testing function
1506-1852; 030-140
030.4.15 Lubrication system 030-141
030.4.15.1 Central lubrication system: checking level in grease
reservoir
L506-1852; 030-141
030.4.15.2 Central lubrication system: checking pipes, hoses
and lubrication points for leaks and damage.
L506-1852; 030-142
030.4.15.3 Central lubrication system: checking lubrication of
bearings
L506-1852; 030-143
030.5 Testing and adjustment checklist 030-144
030.6 Testing and adjustment tasks 030-145
030.6.1 Safety precautions
L506-1852; 030-145
060 Working hydraulics 060-1
060.1 Overview of working hydraulics
L506-1852; 060-2
copyright ® Liebher-Werk Bischofshofen GmbH 2022
14 LIEBHERR L506-1852
LBH/M2278873/00/211-20220210_135257/en
070.1 Overview of travel hydraulics
L 506-1852; 070-2
080 Hydraulic components 080-1
080.1 Hydraulic system: overview
L506-1852; 080-2
080.2 Hydraulic system: overview
1506-1852; 080-4
080.3 Hydraulic tank 080-6
080.3.1 Overview of hydraulic tank
L506-1852; 080-6
080.3.2 Overview of hydraulic tank
L506-1852; 080-7
090 Steering system 090-1
090.1 Steering system overview
L506-1852; 090-2
100 Brake system 100-1
100.1 Overview of brake system
1506-1852; 100-2
100.2 Overview of brake system
L506-1852; 100-3
110 Electrical system 110-1
110.1 Circuit diagrams
L 506-1852; 110-2
200 Diagnosis 200-1
200.1 Malfunctions 200-2
200.2 Troubleshooting 200-3
Customer Support: [email protected]
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