Liebherr L 508 1853 Wheel Loader Service Manual – PDF DOWNLOAD
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Liebherr L 508 1853 Wheel Loader Service Manual – PDF DOWNLOAD
Description
Liebherr L 508 1853 Wheel Loader Service Manual – PDF DOWNLOAD
FILE DETAILS:
Liebherr L 508 1853 Wheel Loader Service Manual – PDF DOWNLOAD
Language : English
Pages : 590
Downloadable : Yes
File Type : PDF
Size: 88.3 MB
DESCRIPTION:
Liebherr L 508 1853 Wheel Loader Service Manual – PDF DOWNLOAD
- This service manual is designed for trained specialist staff of the Liebherr organisation and their dealers.
- This service manual contains specialist knowledge for repairing Liebherr construc- tion machines. Basic specialist knowledge on electronics, hydraulics, mechanics and engine technology is not contained in this service manual. Therefore special- ized training and qualifications are necessary. Liebherr recommends participating in the Liebherr training program for construction machines.
In this service manual you will find information on:
- You will find information on controls and operation in the operator’s manual. Information on spare parts are in the spare parts catalogue. Please observe the local accident prevention laws.
- You can find information on repairs of machine parts in the service documentation under “Wheel loader – repair instructions”.
Introduction:
To ensure safe operation:
– Ask work site manager for safety regulations at place of use.
– Adhere to safety regulations at place of use.
-Adhere to traffic regulations.
-Adhere to valid guidelines from insurers (for example employers’ professional liability insurance companies, accident insurance et cetera).
-Avoid working methods that can endanger safety.
-Adhere to all intervals specified for recurrent checks and inspections in this
operator’s manual.
Intended use:
Wheel loader is used to pick up, move and dump following materials:
– Soil
– Stones
– Broken rocks
– Bulk materials
This applies to a standard machine in normal operating conditions. Special applications are described in a separate options operator’s manual.
To ensure intended use:
– Adhere to operator’s manual.
– Adhere to maintenance intervals.
– Observe inspection and maintenance tasks.
– Adhere to specifications in the technical data.
– When using machine on public roads, make sure it complies with applicable national regulations.
– Only lift loads with intended working attachments (fork prongs, crane boom), which must be fitted and functioning.
– Make sure that machines used underground (mining and tunnel construction) are fitted with systems to reduce exhaust emissions (such as diesel particulate filters).
– Adhere to individual country’s requirements for underground operation.
– For special uses use special working attachments and if necessary special safety equipment.
– Exclusively mount and use special working attachments with approval and as per stipulations of manufacturer of basic machine.
– Only use approved tyres.
– A suitably equipped workshop is absolutely essential for performing repair work.
TABLE OF CONTENTS:
Liebherr L 508 1853 Wheel Loader Service Manual – PDF DOWNLOAD
010.1.7.1 Spare parts 010-22
010.1.8.1 Modifications, add-ons and retrofittings 010-23
010.2.1 Special tools for diesel engine 010-24
010.2.2 Special tools for lift cylinders 010-25
010.2.3 Special tools for tilt cylinders 010-25
010.24 Special tools for quick coupler locking hydraulic cylinder 010-26
010.2.5 Special tools for steering wheel 010-26
010.2.6 Special tools for steering cylinders 010-26
010.2.7 Special tools for the electrical system 010-27
010.2.8 Special tools for axles 010-27
010.2.9 Special tools for air conditioning system 010-27
010.2.10 Special tools for cab glazing 010-28
010.2.11 Special tools for the central lubrication system (Liebherr) 010-28
010.3 Standards and regulations 010-30
010.4.1 General information 010-38
020.1 Overall machine 020-3
020.1.1 Complete machine with loading bucket
L 508-1853; 020-3
0201.2 Working attachment: 4 in 1 bucket
L508-1853; 020-4
020.1.3 Working attachment: forklift
L508-1853; 020-6
020.2 Drive group 020-9
020.2.1 Diesel engine
L508-1853; 020-9
020.3 Working hydraulics 020-11
020.3.1 Working pump
L508-1853; 020-11
020.3.2 Control block
L 508-1853; 020-11
020.3.3 Stabilisation module
L508-1853; 020-12
020.3.4 Ride control hydro accumulator
L508-1853; 020-12
020.3.5 Lift cylinder
L508-1853; 020-12
020.3.6 Tilt cylinder
L508-1853; 020-12
020.4 Travel hydraulics 020-14
020.4.1 Travel pump
L508-1853; 020-14
020.4.2 Travel motor
L 508-1853; 020-14
copyright ® Liebherr-Werk Bischofshofen GmbH 2022
L508-1853 LIEBHERR 7
Contents
020.5 Hydraulic components 020-16
020.5.1 Temperature switch for hydraulic oil B8
L508-1853; 020-16
020.5.2 Return filter
L508-1853; 020-16
020.5.3 Breather filter with filler strainer
1508-1853; 020-16
020.6 Steering system 020-17
020.6.1 Servostat
L 508-1853; 020-17
020.6.2 Steering cylinder
L508-1853; 020-17
020.7 Brake system 020-18
020.7.1 Drum brake
1508-1853; 020-18
020.7.2 Inch/brake unit
L508-1853; 020-18
020.7.3 Inch/brake unit
1508-1853; 020-18
020.7.4 Brake light pressure switch B12
L508-1853; 020-19
020.8 Gearbox 020-20
020.8.1 Transmission
1508-1853; 020-20
020.9 Axles and drive shafts 020-21
020.9.1 Front axle
1508-1853; 020-21
020.9.2 Front axle
L508-1853; 020-21
020.9.3 Rear axle
1508-1853; 020-21
020.9.4 Tyres
1508-1853; 020-22
020.9.4.2 Special tyres 020-23
020.10 Working attachment 020-24
020.10.1 Quick coupler locking hydraulic cylinder
L 508-1853; 020-24
030 Maintenance 030-1
030.1 Maintenance and inspection schedule 030-7
LBH/M2278874/00/211-20220210_135226/en
030.2 Filling quantities and lubrication chart 030-12
030.2.1 Lubricant filling quantity
1508-1853; 030-12
0302.2 Fuel and operating fluid filling quantity
L 508-1853; 030-12
030.3 Lubricants and fuels 030-13
030.3.1 General information on lubricants and fuels 030-13
030.3.1.1 General questions 030-13
030.3.1.2 Safety data sheets 030-13
030.3.1.3 Technical data sheets 030-13
030.3.1.4 Specific Liebherr standards 030-13
030.3.2 General information on changing lubricants and fuels 030-13
030.3.3 Converting hydraulic system from mineral oils to biodegradable
hydraulic fluids 030-14
030.3.4 Diesel fuels
L508-1853; 030-14
030.34.1 Minimum quality requirement 030-14
030.3.4.2 Operating temperatures of diesel fuels 030-14
030.34.3 Minimum quality requirement 030-15
030.3.5 Engine oils
L508-1853; 030-15
030.3.5.1 Liebherr recommendation 030-15
030.3.5.3 Minimum quality requirement 030-15
030.36 Refrigerant
L508-1853; 030-16
030.3.7 Coolant
1508-1853; 030-16
030.3.7.1 Requirements for the water used 030-16
030.3.7.2 Antifreeze and corrosion inhibitor 030-16
030.3.7.3 Minimum quality requirement 030-16
030.3.8 Hydraulic oil
L 508-1853; 030-17
030.3.8.1 Liebherr recommendation 030-17
030.3.8.2 Minimum quality requirement 030-17
030.3.8.3 Qil analysis 030-17
030.3.8.4 Qil change 030-18
030.3.9 Transmission
1508-1853; 030-18
030.3.9.1 Liebherr recommendation 030-18
Contents Service manual
030.3.9.2 Minimum quality requirement 030-18
030.3.10 Axle oil
L 508-1853; 030-18
030.3.10.1 Liebherr recommendation 030-18
030.3.10.2 Minimum quality requirement 030-19
030.3.11 Brake oil
L508-1853; 030-19
030.3.11.1 Liebherr recommendation 030-19
030.3.12 Lubrication grease
L508-1853; 030-19
030.3.12.1 Liebherr recommendation 030-19
030.3.12.2 Minimum quality requirement 030-19
030.3.13 Windscreen washer fluid
1508-1853; 030-20
030.3.13.1 Liebherr recommendation 030-20
030.3.13.2 Minimum quality requirement 030-20
030.3.14 Refrigerant oil for air conditioning compressor
1508-1853; 030-20
030.3.14.1 Liebherr recommendation 030-20
030.4 Maintenance tasks 030-21
030.4.1 Safety precautions
1508-1853; 030-21
030.4.2 Preparatory tasks for maintenance 030-21
030.4.2.1 Maintenance positions
L508-1853; 030-22
0304.2.2 Servicezugénge 6ffnen
L508-1853; 030-23
030.423 Batteriehauptschalter ausschalten
L508-1853; 030-24
030.4.3 Overall machine 030-25
030.4.3.1 Checking machine is in proper condition
L508-1853; 030-25
030.4.3.2 Removing loose parts, dirt, ice and snow from
machine
L508-1853; 030-27
0304.33 Maschine reinigen
1508-1853; 030-27
030.4.3.4 Operating fluid analysis: General specifications
L508-1853; 030-30
0304.3.5 Operating fluid analysis: filling out sample information
form
1508-1853; 030-33
copyright ® Liebher-Werk Bischofshofen GmbH 2022
10 LIEBHERR L508-1853
LBH/M2278874/00/211-20220210_135226/en
L508-1853; 030-39
030.4.3.7 Analysis of lubricants and fuels
1508-1853; 030-43
0304.4 Drive group 030-49
030.4.4.1 Checking diesel engine oil level
L 508-1853; 030-49
030.4.4.2 Diesel engine: changing the diesel engine oil
1508-1853; 030-51
030.4.4.3 Diesel engine: changing oil filter
L 508-1853; 030-53
030.4.4.4 Diesel engine: checking V-belt
L 508-1853; 030-55
030.4.4.5 Diesel engine: changing V-belt
L 508-1853; 030-57
030.4.4.6 Diesel engine: checking valve clearance
1508-1853; 030-58
030.4.4.7 Fuel tank: draining condensate and sediment
L508-1853; 030-64
030.4.4.8 Fuel pre-filter: draining off condensate
1508-1853; 030-65
030.4.4.9 Changing fuel pre-filter element
L 508-1853; 030-66
030.4.4.10 Fuel fine filter: changing the filter element
1508-1853; 030-68
030.4.4.11 Air filter system: cleaning service cover and dust
discharge valve
L508-1853; 030-69
030.4.4.12 Checking air filter vacuum switch function
1508-1853; 030-70
030.4.4.13 Cleaning or changing the main element of the air
filter system
L 508-1853; 030-72
030.4.4.14 Luftfilteranlage: Sicherheitselement wechseln
L508-1853; 030-74
030.4.4.15 Checking that diesel engine intake and exhaust
system is in good condition and not loose or leaking
1508-1853; 030-75
030.4.4.16 Diesel particulate filter: cleaning or changing filter
module
L508-1853; 030-77
0304.5 Cooling system 030-79
030.4.5.1 Cooling system: checking coolant level
1508-1853; 030-79
0304.5.2 Checking the corrosion inhibitor concentration
030.4.5.3 Cleaning the cooling system
030.4.5.4 Cooling system: changing coolant
Hydraulic components 030-92
030.4.6.1 Hydraulic tank: checking oil level
030.4.6.2 Hydraulic tank: draining off condensate and sediment
030.4.6.3 Changing the return filter in the hydraulic tank
0304.6.4 Hydraulic tank: changing breather filter
0304.6.5 Hydraulic tank: changing oil
Steering system 030-99
030.4.7.1 Test steering
0304.7.2 Steering cylinder: lubricating bearing
Brake system 030-100
030.4.8.1 Testing service brake and parking brake
030.4.8.2 Checking oil level in brake system
0304.8.3 Checking gap and wear on service brake linings
0304.8.4 Service brake for Speeder travel drive: checking the
Electrical system 030-107
030.4.9.1 Lighting and horn: Checking function
030.4.9.2 Checking the batteries
0304.9.3 Use the control lever to change the travel direction
Gearbox 030-112
L508-1853; 030-112
030.4.10.2 Transmission: changing oil
1508-1853; 030-112
030.4.11 Axles and drive shafts 030-114
030.4.11.1 Axle: checking oil levels
L 508-1853; 030-114
030.4.11.1 Checking ail level in wheel hubs
1508-1853; 030-114
030.4.11.2 Changing axle oil
L 508-1853; 030-116
030.4.11.3 Axles: checking tightening torque of fastening bolts
L 508-1853; 030-120
030.4.11.4 Checking the drive shafts
L 508-1853; 030-121
030.4.11.5 Tyres: checking tyre pressure
1508-1853; 030-122
030.4.11.6 Checking wheel tightness
L508-1853; 030-123
030.4.12 Steel parts of the basic machine 030-123
030.4.12.1 Lubricating the articulated bearing
1508-1853; 030-123
030.4.12.2 Lubricating the articulation stops
L 508-1853; 030-124
030.4.12.3 Engine bonnet: lubricating moving parts with pene-
trating oil
1508-1853; 030-125
030.4.12.4 Service hatches: cleaning and maintaining seals
L508-1853; 030-125
0304.13 Working attachment 030-126
030.4.13.1 Lubricating the lift arms and working attachment
L508-1853; 030-126
030.4.13.2 Checking lift arm bucket bearing bushings
L508-1853; 030-127
030.4.13.3 Lift arms: checking bucket stops
1508-1853; 030-128
030.4.13.4 Quick coupler: checking function
1508-1853; 030-129
030.4.13.5 Cleaning LIKUFIX hydraulic coupling
L508-1853; 030-130
030.4.14 Operator’s cab, heating and air conditioning 030-130
030.4.14.1 Cleaning operator’s cab air filter
1508-1853; 030-130
copyright ® Liebherr-Werk Bischofshofen GmbH 2022
1508-1853 LIEBHERR 13
Contents
L508-1853; 030-131
030.4.14.3 Safety belt: checking condition and function
1508-1853; 030-132
030.4.144 Windscreen washer system: testing
L508-1853; 030-132
030.4.14.5 Windscreen washer system: filling windscreen
washer fluid
L 508-1853; 030-132
030.4.14.6 Operator’s cab: lubricating locking mechanism and
cylinder with penetrating oil
1508-1853; 030-133
030.4.14.7 Operator’s cab: cleaning and maintaining seals
L508-1853; 030-134
030.4.14.8 Air conditioning: checking V-belt
L508-1853; 030-135
030.4.14.9 Air conditioning: changing V-belt
L 508-1853; 030-137
030.4.14.10 Air conditioning unit: draining the condensate
1508-1853; 030-139
030.4.14.11 Heating and air conditioning unit: Testing function
L508-1853; 030-140
030.4.15 Lubrication system 030-141
030.4.15.1 Central lubrication system: checking level in grease
reservoir
1508-1853; 030-141
030.4.15.2 Central lubrication system: checking pipes, hoses
and lubrication points for leaks and damage.
L508-1853; 030-142
030.4.156.3 Central lubrication system: checking lubrication of
bearings
1508-1853; 030-143
030.5 Testing and adjustment checklist 030-144
030.6 Testing and adjustment tasks 030-145
030.6.1 Safety precautions
L508-1853; 030-145
060 Working hydraulics 060-1
060.1 Overview of working hydraulics
L508-1853; 060-2
070 Travel hydraulics 070-1
070.1 Overview of travel hydraulics
L508-1853; 070-2
080.1 Hydraulic system: overview
1508-1853; 080-2
080.2 Hydraulic system: overview
1508-1853; 080-4
080.3 Hydraulic tank 080-6
080.3.1 Overview of hydraulic tank
L508-1853; 080-6
0803.2 Overview of hydraulic tank
L 508-1853; 080-7
090 Steering system 090-1
090.1 Steering system overview
L508-1853; 090-2
100 Brake system 100-1
100.1 Overview of brake system
L508-1853; 100-2
100.2 Overview of brake system
L508-1853; 100-3
110 Electrical system 110-1
110.1 Circuit diagrams
L508-1853; 110-2
200 Diagnosis 200-1
200.1 Malfunctions 200-2
200.2 Troubleshooting 200-3
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