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Liebherr L 518 1655 Wheel Loader Repair Manual PDF Download
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Liebherr L 518 1655 Wheel Loader Service Manual – PDF DOWNLOAD
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Description
Liebherr L 518 1655 Wheel Loader Service Manual – PDF DOWNLOAD
FILE DETAILS:
Liebherr L 518 1655 Wheel Loader Service Manual – PDF DOWNLOAD
Language : English
Pages : 690
Downloadable : Yes
File Type : PDF
Size: 142 MB
DESCRIPTION:
Liebherr L 518 1655 Wheel Loader Service Manual – PDF DOWNLOAD
Preface
Notes for users
- This service manual is designed for trained specialist staff of the Liebherr organisation and their dealers.
- This service manual contains specialist knowledge for repairing Liebherr construc- tion machines. Basic specialist knowledge on electronics, hydraulics, mechanics and engine technology is not contained in this service manual. Therefore special- ized training and qualifications are necessary. Liebherr recommends participating in the Liebherr training program for construction machines.
In this service manual you will find information on:
— Special tools
— Technical data
— Maintenance intervals and maintenance tasks
— Adjustment procedures
— Structure and function descriptions
— Removal and installation tasks
— Circuit diagrams, hydraulic plans and technical drawings
- You will find information on controls and operation in the operator’s manual. Information on spare parts are in the spare parts catalogue. Please observe the local accident prevention laws.
- You can find information on repairs of machine parts in the service documentation under “Wheel loader – repair instructions”.
Introduction:
Intended Use:
1.1. Laws, Rules, Guidelines and Safety Regulations
To ensure safe operation:
- Consult with the worksite manager about safety regulations at the place of use.
- Adhere to safety regulations at the place of use.
- Follow traffic regulations.
- Adhere to valid guidelines provided by insurers (for example, employers’ professional liability insurance companies, accident insurance, etc.).
- Avoid working methods that can endanger safety.
- Follow all intervals specified for recurrent checks and inspections as outlined in this operator’s manual.
1.2. Intended Use of Wheel Loader
The wheel loader is used to pick up, move, and dump the following materials:
- Soil
- Stones
- Broken rocks
- Bulk materials
This applies to a standard machine under normal operating conditions. Special applications are described in a separate options operator’s manual.
To ensure the intended use:
- Adhere to the operator’s manual.
- Follow maintenance intervals.
- Carry out inspection and maintenance tasks.
- Follow the specifications in the technical data.
- When using the machine on public roads, ensure it complies with applicable national regulations.
- Only lift loads with intended working attachments (fork prongs, crane boom), which must be properly fitted and functioning.
- Ensure that machines used underground (for mining and tunnel construction) are fitted with systems to reduce exhaust emissions (such as diesel particulate filters).
- Adhere to the requirements of each individual country for underground operation.
- For special uses, use special working attachments and, if necessary, special safety equipment.
- Exclusively mount and use special working attachments with approval and as per the stipulations of the manufacturer of the basic machine.
TABLE OF CONTENTS:
Liebherr L 518 1655 Wheel Loader Service Manual – PDF DOWNLOAD
010 Introduction 010-1
010.1 Safety instructions 010-4
010.1.1 Information on these instructions 010-4
010.1.1.1 Representation of warning messages 010-4
010.1.1.2 Graphic symbols in these instructions 010-4
010.1.2 Intended use 010-5
010.1.2.1 Laws, rules, guidelines and safety regulations 010-5
010.1.2.2 Intended use 010-5
010.1.2.3 Foreseeable misuse 010-6
010.1.2.4 Operating conditions 010-6
010.1.2.5 Disposal 010-7
010.1.3 Description of staff 010-7
010.1.3.1 Personal protective equipment 010-7
010.1.3.2 Requirements for staff 010-8
010.1.3.3 Operator 010-8
010.1.3.4 Operator 010-9
010.1.3.5 Maintenance staff 010-9
010.1.3.6 Refrigeration technician 010-10
010.1.3.7 Slinger 010-11
010.1.3.8 Spotter 010-12
0101.4 Protective devices on the machine 010-12
010.1.4.1 Operator’s cab 010-12
010.1.4.2 Roll over protective structure (ROPS) 010-13
010.1.4.3 Falling object protective structures (FOPS) 010-13
0101.5 Emergency equipment on the machine 010-13
010.1.5.1 Emergency exit (standard) 010-13
010.1.5.2 Fire extinguisher (option) 010-14
010.1.6 Safe operation 010-14
010.1.6.1 Intoxicants 010-14
copyright ® Liebherr-Werk Bischofshofen GmbH 2019
L518-1655 LIEBHERR 5
Contents
010.1 Safety instructions 010-4
010.1.1 Information on these instructions 010-4
010.1.1.1 Representation of warning messages 010-4
010.1.1.2 Graphic symbols in these instructions 010-4
010.1.2 Intended use 010-5
010.1.2.1 Laws, rules, guidelines and safety regulations 010-5
010.1.2.2 Intended use 010-5
010.1.2.3 Foreseeable misuse 010-6
010.1.2.4 Operating conditions 010-6
010.1.2.5 Disposal 010-7
010.1.3 Description of staff 010-7
010.1.3.1 Personal protective equipment 010-7
010.1.3.2 Requirements for staff 010-8
010.1.3.3 Operator 010-8
010.1.3.4 Operator 010-9
010.1.3.5 Maintenance staff 010-9
010.1.3.6 Refrigeration technician 010-10
010.1.3.7 Slinger 010-11
010.1.3.8 Spotter 010-12
0101.4 Protective devices on the machine 010-12
010.1.4.1 Operator’s cab 010-12
010.1.4.2 Roll over protective structure (ROPS) 010-13
010.1.4.3 Falling object protective structures (FOPS) 010-13
0101.5 Emergency equipment on the machine 010-13
010.1.5.1 Emergency exit (standard) 010-13
010.1.5.2 Fire extinguisher (option) 010-14
010.1.6 Safe operation 010-14
010.1.6.1 Intoxicants 010-14
copyright ® Liebherr-Werk Bischofshofen GmbH 2019
L518-1655 LIEBHERR 5
Contents
Service manual
010.1.6.2 Dangerous fuels and operating fluids 010-14
010.1.6.3 Transporting machine 010-15
010.1.6.4 Access to machine 010-15
010.1.6.5 Machine danger zone 010-16
010.1.6.6 Visibility 010-16
010.1.6.7 Protection against vibration 010-17
010.1.6.8 Operation of machine 010-18
010.1.7 Safe maintenance 010-21
010.1.7.1 Spare parts 010-21
010.1.7.1 Spare parts 010-21
010.1.7.2 Heavy parts 010-21
010.1.7.3 Regular checks 010-22
010.1.8 Modifications to the machine 010-22
010.1.8.1 Modifications, add-ons and retrofittings 010-22
010.1.8.1 Modifications, add-ons and retrofittings 010-22
010.2 Special tools for maintenance and repair work 010-23
010.21 Special tools, general 010-23
010.2.2 Special tools for the engine 010-25
010.2.3 Special tools for lift cylinders 010-29
010.2.4 Special tools for tilt cylinders 010-30
010.25 Special tools for steering wheel 010-30
010.2.6 Special tools for steering cylinders 010-30
010.2.7 Special tools for the electrical system 010-31
010.2.8 Special tools for front axle 010-32
010.2.8 Special tools for rear axle 010-32
010.2.10 Special tools for the air conditioning system 010-33
010.2.11 Special tools for cab glazing 010-34
010.2.12 Special tools for the central lubrication system (Liebherr) 010-35
010.3 Standards and regulations 010-36
010.21 Special tools, general 010-23
010.2.2 Special tools for the engine 010-25
010.2.3 Special tools for lift cylinders 010-29
010.2.4 Special tools for tilt cylinders 010-30
010.25 Special tools for steering wheel 010-30
010.2.6 Special tools for steering cylinders 010-30
010.2.7 Special tools for the electrical system 010-31
010.2.8 Special tools for front axle 010-32
010.2.8 Special tools for rear axle 010-32
010.2.10 Special tools for the air conditioning system 010-33
010.2.11 Special tools for cab glazing 010-34
010.2.12 Special tools for the central lubrication system (Liebherr) 010-35
010.3 Standards and regulations 010-36
010.3.1
010.3.2
Prestressing forces and tightening torques for bolts with metric
standard and fine threads as per DIN ISO 261
010-36
010.3.1.1 Range of application and purpose
010-36
010.3.1.2 Other applicable documents
010-36
010.3.1.3 Modifications and descriptions
010-37
010.3.1.4 Tightening torques
010-37
Liebherr standards for assembly instructions and tightening torques010-43
010.4 Preservation guidelines
010-44
copyright ® Liebher-Werk Bischofshofen GmbH 2019
L518-1655
LBH/M2204903/07/211-20190801_113718/en
LBH/M2204903/07/211-20190801_113716/en
LBH/M2204903/07/211-20190801_113716/en
Service manual
Contents
0104.1 General information 010-44
0104.2 Machine out of service for an unknown period of time 010-44
0104.3 Putting the machine out of service 010-45
010.4.3.1 Out of service for up to 2 months 010-45
010.4.3.2 Out of service for up to 12 months 010-46
010.4.3.3 Out of service for longer than 12 months 010-47
010.44 Putting back into service 010-47
010.441 After being out of service for 2 months 010-47
010.4.4.2 After being out of service for 12 months 010-48
010.4.4.3 After being out of service for longer than 12 months (10-48
020 Technical data 020-1
020.1 Overall machine 020-5
020.1.1 Complete machine with bucket (z-bar kinematics)
1518-1655; 020-5
0201.2 Working attachment: light material bucket
L518-1655; 020-6
020.1.3 Working attachment: high dump bucket
L518-1655; 020-7
020.14 Working attachment: forklift
L518-1655; 020-9
020.2 Drive group 020-11
0202.1 Diesel engine
L518-1655; 020-11
0202.2 Fuel tank
L518-1655; 020-12
020.2.2.1 Plastic version 020-12
020.2.2.2 Diesel exhaust fluid tank 020-12
020.2.3 Fuel level sensor
L518-1655; 020-12
020.24 Fuel pre-filter
L518-1655; 020-13
020.2.5 Fuel fine filter
L518-1655; 020-13
0202.6 Clutch
L518-1655; 020-13
020.3 Cooling system 020-14
020.3.1 Fan pump
L518-1655; 020-14
copyright ® Liebherr-Werk Bischofshofen GmbH 2019
L518-1655 LIEBHERR 7
Contents
0104.2 Machine out of service for an unknown period of time 010-44
0104.3 Putting the machine out of service 010-45
010.4.3.1 Out of service for up to 2 months 010-45
010.4.3.2 Out of service for up to 12 months 010-46
010.4.3.3 Out of service for longer than 12 months 010-47
010.44 Putting back into service 010-47
010.441 After being out of service for 2 months 010-47
010.4.4.2 After being out of service for 12 months 010-48
010.4.4.3 After being out of service for longer than 12 months (10-48
020 Technical data 020-1
020.1 Overall machine 020-5
020.1.1 Complete machine with bucket (z-bar kinematics)
1518-1655; 020-5
0201.2 Working attachment: light material bucket
L518-1655; 020-6
020.1.3 Working attachment: high dump bucket
L518-1655; 020-7
020.14 Working attachment: forklift
L518-1655; 020-9
020.2 Drive group 020-11
0202.1 Diesel engine
L518-1655; 020-11
0202.2 Fuel tank
L518-1655; 020-12
020.2.2.1 Plastic version 020-12
020.2.2.2 Diesel exhaust fluid tank 020-12
020.2.3 Fuel level sensor
L518-1655; 020-12
020.24 Fuel pre-filter
L518-1655; 020-13
020.2.5 Fuel fine filter
L518-1655; 020-13
0202.6 Clutch
L518-1655; 020-13
020.3 Cooling system 020-14
020.3.1 Fan pump
L518-1655; 020-14
copyright ® Liebherr-Werk Bischofshofen GmbH 2019
L518-1655 LIEBHERR 7
Contents
Service manual
020.3.2 Fan motor
L518-1655; 020-14
020.3.3 Hydraulic oil temperature sensor B8
1518-1655; 020-14
020.4 Working hydraulics 020-15
020.4.1 Working pump
L518-1655; 020-15
020.4.2 Control valve block
L518-1655; 020-15
020.4.3 Pilot control unit
1518-1655; 020-15
020.4.4 Pilot control hydro accumulator
L518-1655; 020-16
020.4.5 Stabilisation module
L518-1655; 020-16
020.46 Ride control hydro accumulator
1518-1655; 020-16
020.4.7 Lift cylinder
L518-1655; 020-16
020.4.8 Tilt cylinder
1518-1655; 020-17
020.5 Travel hydraulics 020-18
020.5.1 Travel pump
1518-1655; 020-18
020.5.2 Travel pump high pressure sensor B45
L518-1655; 020-18
020.5.3 Travel motor
1518-1655; 020-18
020.6 Hydraulic components 020-20
020.6.1 Return suction filter
L518-1655; 020-20
020.6.2 Breather filter with filler strainer
L518-1655; 020-20
020.7 Steering system 020-21
020.7.1 Servostat
1518-1655; 020-21
020.7.2 Steering cylinder
L518-1655; 020-21
020.8 Brake system 020-22
020.8.1 Drum brake
1518-1655; 020-22
020.8.2 Inch/brake unit
L518-1655; 020-22
copyright ® Liebher-Werk Bischofshofen GmbH 2019
8 LIEBHERR L518-1655
L518-1655; 020-14
020.3.3 Hydraulic oil temperature sensor B8
1518-1655; 020-14
020.4 Working hydraulics 020-15
020.4.1 Working pump
L518-1655; 020-15
020.4.2 Control valve block
L518-1655; 020-15
020.4.3 Pilot control unit
1518-1655; 020-15
020.4.4 Pilot control hydro accumulator
L518-1655; 020-16
020.4.5 Stabilisation module
L518-1655; 020-16
020.46 Ride control hydro accumulator
1518-1655; 020-16
020.4.7 Lift cylinder
L518-1655; 020-16
020.4.8 Tilt cylinder
1518-1655; 020-17
020.5 Travel hydraulics 020-18
020.5.1 Travel pump
1518-1655; 020-18
020.5.2 Travel pump high pressure sensor B45
L518-1655; 020-18
020.5.3 Travel motor
1518-1655; 020-18
020.6 Hydraulic components 020-20
020.6.1 Return suction filter
L518-1655; 020-20
020.6.2 Breather filter with filler strainer
L518-1655; 020-20
020.7 Steering system 020-21
020.7.1 Servostat
1518-1655; 020-21
020.7.2 Steering cylinder
L518-1655; 020-21
020.8 Brake system 020-22
020.8.1 Drum brake
1518-1655; 020-22
020.8.2 Inch/brake unit
L518-1655; 020-22
copyright ® Liebher-Werk Bischofshofen GmbH 2019
8 LIEBHERR L518-1655
LBH/M2204903/07/211-20190801_113718/en
Service manual Contents
Service manual Contents
020.8.3 Brake light pressure switch B12
L518-1655; 020-22
0208.4 Spring accumulator cylinder for parking brake
L518-1655; 020-23
020.9 Electrical system 020-24
020.9.1 Central control unit (Master 4)
L518-1655; 020-24
0209.2 Compact module
L518-1655; 020-24
020.9.3 Battery
L518-1655; 020-24
0209.4 Voltage transformer
L518-1655; 020-25
020.9.5 Reversing camera
L518-1655; 020-25
020.10 Gearbox 020-26
020.10.1 Transmission
L518-1655; 020-26
020.10.2 Output B101 speed sensor
L518-1655; 020-26
020.11 Axles and drive shafts 020-27
020.11.1 Front axle
L518-1655; 020-27
020.11.2 Front axle with engageable differential lockout (option)
L518-1655; 020-27
020.11.3 Rear axle
L518-1655; 020-27
020.11.4 Rear axle when front axle has engageable differential lockout
(option)
L518-1655; 020-28
020.11.5 Drive shaft
L518-1655; 020-28
020.11.6 Tyres
§ L518-1655; 020-28
& 020.11.6.2 Tyres for timber work 020-29
1
g 020.11.6.3 Special tyres 020-30
3 020.12 Working attachment 020-31
8
8 020.12.1 Quick coupler locking hydraulic cylinder
g L518-1655; 020-31
3 020.13 Operator’s cab, heating and air conditioning 020-32
020.13.1 Dryer
L518-1655; 020-32
0208.4 Spring accumulator cylinder for parking brake
L518-1655; 020-23
020.9 Electrical system 020-24
020.9.1 Central control unit (Master 4)
L518-1655; 020-24
0209.2 Compact module
L518-1655; 020-24
020.9.3 Battery
L518-1655; 020-24
0209.4 Voltage transformer
L518-1655; 020-25
020.9.5 Reversing camera
L518-1655; 020-25
020.10 Gearbox 020-26
020.10.1 Transmission
L518-1655; 020-26
020.10.2 Output B101 speed sensor
L518-1655; 020-26
020.11 Axles and drive shafts 020-27
020.11.1 Front axle
L518-1655; 020-27
020.11.2 Front axle with engageable differential lockout (option)
L518-1655; 020-27
020.11.3 Rear axle
L518-1655; 020-27
020.11.4 Rear axle when front axle has engageable differential lockout
(option)
L518-1655; 020-28
020.11.5 Drive shaft
L518-1655; 020-28
020.11.6 Tyres
§ L518-1655; 020-28
& 020.11.6.2 Tyres for timber work 020-29
1
g 020.11.6.3 Special tyres 020-30
3 020.12 Working attachment 020-31
8
8 020.12.1 Quick coupler locking hydraulic cylinder
g L518-1655; 020-31
3 020.13 Operator’s cab, heating and air conditioning 020-32
020.13.1 Dryer
L518-1655; 020-32
copyright ® Liebherr-Werk Bischofshofen GmbH 2019
L518-1655 LIEBHERR 9
Contents
Contents
Service manual
020.13.2 Pressure switches
L518-1655; 020-32
020.14 Lubrication system 020-33
020.14.1 Central lubrication pump EP1
L518-1655; 020-33
020.14.2 Progressive distributor
L518-1655; 020-33
020.14.21 MXF 020-33
020.14.2.2 MX-F 25 020-33
020.14.2.3 MX-F 45 020-33
020.1424 MX-F75 020-34
020.1425 MX-F105 020-34
030 Maintenance 030-1
030.1 Maintenance and inspection schedule 030-9
030.2 Filling quantities and lubrication chart 030-14
030.2.1 Recommended lubricants
1518-1655; 030-14
030.22 Recommended operating fluids
L518-1655; 030-15
030.3 Lubricants and fuels 030-16
030.3.1 General information on lubricants and fuels 030-16
030.3.1.1 General questions 030-16
030.3.1.2 Safety data sheets 030-16
030.3.1.3 Technical data sheets 030-16
030.3.1.4 Specific Liebherr standards 030-16
030.3.2 General information on changing lubricants and fuels 030-16
030.3.3 Converting hydraulic system from mineral oils to biodegradable
hydraulic fluids 030-17
030.3.4 Diesel fuels
1518-1655; 030-17
030.3.4.1 Minimum quality requirement 030-17
030.3.4.2 Operating temperatures of diesel fuels 030-17
030.3.43 Minimum quality requirement 030-18
030.3.5 Diesel exhaust fluid
1518-1655; 030-18
030.3.5.1 Liebherr recommendation 030-18
030.3.5.2 Minimum quality requirement 030-18
L518-1655; 020-32
020.14 Lubrication system 020-33
020.14.1 Central lubrication pump EP1
L518-1655; 020-33
020.14.2 Progressive distributor
L518-1655; 020-33
020.14.21 MXF 020-33
020.14.2.2 MX-F 25 020-33
020.14.2.3 MX-F 45 020-33
020.1424 MX-F75 020-34
020.1425 MX-F105 020-34
030 Maintenance 030-1
030.1 Maintenance and inspection schedule 030-9
030.2 Filling quantities and lubrication chart 030-14
030.2.1 Recommended lubricants
1518-1655; 030-14
030.22 Recommended operating fluids
L518-1655; 030-15
030.3 Lubricants and fuels 030-16
030.3.1 General information on lubricants and fuels 030-16
030.3.1.1 General questions 030-16
030.3.1.2 Safety data sheets 030-16
030.3.1.3 Technical data sheets 030-16
030.3.1.4 Specific Liebherr standards 030-16
030.3.2 General information on changing lubricants and fuels 030-16
030.3.3 Converting hydraulic system from mineral oils to biodegradable
hydraulic fluids 030-17
030.3.4 Diesel fuels
1518-1655; 030-17
030.3.4.1 Minimum quality requirement 030-17
030.3.4.2 Operating temperatures of diesel fuels 030-17
030.3.43 Minimum quality requirement 030-18
030.3.5 Diesel exhaust fluid
1518-1655; 030-18
030.3.5.1 Liebherr recommendation 030-18
030.3.5.2 Minimum quality requirement 030-18
10
copyright ® Liebher-Werk Bischofshofen GmbH 2019
L518-1655
LBH/M2204903/07/211-20190801_113718/en
LBH/M2204903/07/211-20190801_113716/en
LBH/M2204903/07/211-20190801_113716/en
Service manual Contents
030.3.6 Engine oils
L518-1655; 030-18
030.3.6.1 Liebherr recommendation 030-18
030.3.6.3 Minimum quality requirement 030-19
030.3.7 Refrigerant
L518-1655; 030-19
030.3.8 Coolant
L518-1655; 030-19
030.3.8.1 Requirements for the water used 030-19
030.3.8.2 Antifreeze and corrosion inhibitor 030-19
030.3.8.3 Minimum quality requirement 030-20
030.3.9 Hydraulic oil
L518-1655; 030-20
030.3.9.1 Liebherr recommendation 030-20
030.3.9.2 Minimum quality requirement 030-20
030.3.9.3 Qil analysis 030-21
030.3.9.4 Qil change 030-21
030.3.10 Transmission
L518-1655; 030-21
030.3.10.1 Liebherr recommendation 030-21
030.3.10.2 Minimum quality requirement 030-21
030.3.11 Axle oil
L518-1655; 030-22
030.3.11.1 Liebherr recommendation 030-22
030.3.11.2 Minimum quality requirement 030-22
030.3.12 Brake oil
L518-1655; 030-22
030.3.12.1 Liebherr recommendation 030-22
030.3.13 Lubrication grease
L518-1655; 030-23
030.3.13.1 Liebherr recommendation 030-23
030.3.13.2 Minimum quality requirement 030-23
030.4 Maintenance tasks 030-24
0304.1 Safety precautions
L518-1655; 030-24
0304.2 Preparatory tasks for maintenance 030-24
030.4.2.1 Maintenance positions
1518-1655; 030-25
030.42.2 Service hatches
L518-1655; 030-26
copyright ® Liebherr-Werk Bischofshofen GmbH 2019
1518-1655 LIEBHERR 1″
Contents
030.3.6 Engine oils
L518-1655; 030-18
030.3.6.1 Liebherr recommendation 030-18
030.3.6.3 Minimum quality requirement 030-19
030.3.7 Refrigerant
L518-1655; 030-19
030.3.8 Coolant
L518-1655; 030-19
030.3.8.1 Requirements for the water used 030-19
030.3.8.2 Antifreeze and corrosion inhibitor 030-19
030.3.8.3 Minimum quality requirement 030-20
030.3.9 Hydraulic oil
L518-1655; 030-20
030.3.9.1 Liebherr recommendation 030-20
030.3.9.2 Minimum quality requirement 030-20
030.3.9.3 Qil analysis 030-21
030.3.9.4 Qil change 030-21
030.3.10 Transmission
L518-1655; 030-21
030.3.10.1 Liebherr recommendation 030-21
030.3.10.2 Minimum quality requirement 030-21
030.3.11 Axle oil
L518-1655; 030-22
030.3.11.1 Liebherr recommendation 030-22
030.3.11.2 Minimum quality requirement 030-22
030.3.12 Brake oil
L518-1655; 030-22
030.3.12.1 Liebherr recommendation 030-22
030.3.13 Lubrication grease
L518-1655; 030-23
030.3.13.1 Liebherr recommendation 030-23
030.3.13.2 Minimum quality requirement 030-23
030.4 Maintenance tasks 030-24
0304.1 Safety precautions
L518-1655; 030-24
0304.2 Preparatory tasks for maintenance 030-24
030.4.2.1 Maintenance positions
1518-1655; 030-25
030.42.2 Service hatches
L518-1655; 030-26
copyright ® Liebherr-Werk Bischofshofen GmbH 2019
1518-1655 LIEBHERR 1″
Contents
Service manual
030.4.3
030.4.4
0304.23 Turning off the battery main switch
L518-1655; 030-28
Overall machine 030-29
030.4.3.1 Checking the machine is in the proper condition
Overall machine 030-29
030.4.3.1 Checking the machine is in the proper condition
L518-1655; 030-29
030.4.3.2 Removing loose parts, dirt, ice and snow from
030.4.3.2 Removing loose parts, dirt, ice and snow from
machine
L518-1655; 030-31
0304.3.3 Cleaning the machine
0304.3.3 Cleaning the machine
1518-1655; 030-31
030.4.3.4 Replacing VCI capsules
030.4.3.4 Replacing VCI capsules
L518-1655; 030-34
0304.3.5 Oil analyses
0304.3.5 Oil analyses
1518-1655; 030-36
Drive group 030-43
030.4.4.1 Checking diesel engine oil level
Drive group 030-43
030.4.4.1 Checking diesel engine oil level
1518-1655; 030-43
0304.4.2 Changing the engine oil
0304.4.2 Changing the engine oil
L518-1655; 030-44
0304.43 Changing the diesel engine oil filter
0304.43 Changing the diesel engine oil filter
L518-1655; 030-46
0304.4.4 Checking the V-ribbed belt on the diesel engine
0304.4.4 Checking the V-ribbed belt on the diesel engine
1518-1655; 030-47
030.445 Changing the V-ribbed belt on the diesel engine
030.445 Changing the V-ribbed belt on the diesel engine
L518-1655; 030-48
030.4.4.6 Checking diesel engine valve clearance
030.4.4.6 Checking diesel engine valve clearance
1518-1655; 030-50
0304.4.7 Diesel engine: changing the oil separator filter
0304.4.7 Diesel engine: changing the oil separator filter
cartridge
L518-1655; 030-53
0304.4.8 Diesel engine: Checking the crankcase bleeder
0304.4.8 Diesel engine: Checking the crankcase bleeder
system
L518-1655; 030-53
030.4.4.9 Diesel engine: Checking the glow plugs
030.4.4.9 Diesel engine: Checking the glow plugs
1518-1655; 030-54
030.4.4.10 Draining condensate and sediment from the fuel tank
030.4.4.10 Draining condensate and sediment from the fuel tank
1518-1655; 030-55
030.4.4.11 Draining off condensate from the fuel pre-filter
030.4.4.11 Draining off condensate from the fuel pre-filter
1518-1655; 030-56
030.4.4.12 Changing the fuel pre-filter element
030.4.4.12 Changing the fuel pre-filter element
L518-1655; 030-57
030.4.4.13 Changing the fuel fine filter element
030.4.4.13 Changing the fuel fine filter element
L 518-1655; 030-59
030.4.4.14 Bleeding the fuel system
030.4.4.14 Bleeding the fuel system
1518-1655; 030-60
030.4.4.15 Exhaust system: changing filter cartridge of diesel
exhaust fluid pump
L 518-1655; 030-61
030.4.4.16 Cleaning the service cover and dust discharge valve
030.4.4.16 Cleaning the service cover and dust discharge valve
of the air filter system
L518-1655; 030-62
030.4.4.17 Cleaning or changing main element of air filter
030.4.4.17 Cleaning or changing main element of air filter
system
1518-1655; 030-63
030.4.4.18 Changing the safety element of the air filter system
030.4.4.18 Changing the safety element of the air filter system
1518-1655; 030-66
030.4.4.19 Checking that the engine intake and exhaust system
030.4.4.19 Checking that the engine intake and exhaust system
is in good condition and not loose or leaking
L518-1655; 030-67
030.4.4.20 Cleaning or changing the diesel particulate filter
030.4.4.20 Cleaning or changing the diesel particulate filter
1518-1655; 030-70
Cooling system 030-73
030.4.5.1 Checking the coolant level in the cooling system
Cooling system 030-73
030.4.5.1 Checking the coolant level in the cooling system
1518-1655; 030-73
030.4.5.2 Checking coolant antifreeze and corrosion inhibitor
030.4.5.2 Checking coolant antifreeze and corrosion inhibitor
concentration
L 518-1655; 030-75
030.4.5.3 Cleaning the cooling system
030.4.5.3 Cleaning the cooling system
1518-1655; 030-83
030.4.5.4 Changing coolant in cooling system
030.4.5.4 Changing coolant in cooling system
1518-1655; 030-84
Working hydraulics 030-86
030.46.1 Cleaning and lubricating the pilot control unit
Working hydraulics 030-86
030.46.1 Cleaning and lubricating the pilot control unit
1518-1655; 030-86
Hydraulic components 030-87
030.4.7.1 Checking oil level in hydraulic tank
Hydraulic components 030-87
030.4.7.1 Checking oil level in hydraulic tank
L518-1655; 030-87
030.4.7.2 Draining off condensate and sediment from the
030.4.7.2 Draining off condensate and sediment from the
hydraulic tank
1518-1655; 030-89
030.4.7.3 Changing the hydraulic tank return suction filter
030.4.7.3 Changing the hydraulic tank return suction filter
cartridge
1518-1655; 030-90
030.4.7.4 Changing the hydraulic tank breather filter
030.4.7.4 Changing the hydraulic tank breather filter
L518-1655; 030-91
030.4.7.5 Hydraulic tank: analysing oil
030.4.7.5 Hydraulic tank: analysing oil
1518-1655; 030-92
030.4.7.6 Hydraulic tank: changing oil
030.4.7.6 Hydraulic tank: changing oil
1518-1655; 030-93
Steering system 030-96
Steering system 030-96
L518-1655
030.4.8.1 Steering: Checking the function
L518-1655; 030-96
030.4.8.2 Lubricating the steering cylinder bearing
030.4.8.2 Lubricating the steering cylinder bearing
1518-1655; 030-96
Brake system 030-97
030.4.9.1 Testing service brake and parking brake
Brake system 030-97
030.4.9.1 Testing service brake and parking brake
L518-1655; 030-97
030.4.9.2 Checking the oil level in the brake system
030.4.9.2 Checking the oil level in the brake system
L518-1655; 030-99
030.4.9.3 Checking the gap and wear on the service brake
030.4.9.3 Checking the gap and wear on the service brake
linings
L518-1655; 030-100
Electrical system 030-104
030.4.10.1 Checking function of the lighting and horn
Electrical system 030-104
030.4.10.1 Checking function of the lighting and horn
L518-1655; 030-104
030.4.10.2 Checking the battery fluid levels and terminals
030.4.10.2 Checking the battery fluid levels and terminals
1518-1655; 030-105
030.4.10.3 Control lever: Change the travel direction switch
030.4.10.3 Control lever: Change the travel direction switch
rocker and cap.
L518-1655; 030-107
Gearbox 030-109
030.4.11.1 Transmission: checking oil level
Gearbox 030-109
030.4.11.1 Transmission: checking oil level
1518-1655; 030-109
0304.11.2 Changing transmission oil
0304.11.2 Changing transmission oil
L518-1655; 030-110
Axles and drive shafts 030-112
030.4.12.1 Checking axle oil levels
Axles and drive shafts 030-112
030.4.12.1 Checking axle oil levels
1518-1655; 030-112
0304.12.2 Changing axle oil
0304.12.2 Changing axle oil
L518-1655; 030-114
030.4.12.3 Lubricating the rear axle kingpin bearings
030.4.12.3 Lubricating the rear axle kingpin bearings
L518-1655; 030-117
030.4.124 Checking the fitting of the rear axle kingpin bearings
030.4.124 Checking the fitting of the rear axle kingpin bearings
and steering rod taper connections
1518-1655; 030-117
030.4.12.56 Checking the tightening torque of the front axle
030.4.12.56 Checking the tightening torque of the front axle
fastening bolts
L518-1655; 030-118
0304.126 Checking the drive shaft
0304.126 Checking the drive shaft
L518-1655; 030-119
030.4.12.7 Checking the tyre pressure
030.4.12.7 Checking the tyre pressure
L518-1655; 030-120
030.4.12.8 Checking the wheel tightness
030.4.12.8 Checking the wheel tightness
1518-1655; 030-121
14
copyright ® Liebher-Werk Bischofshofen GmbH 2019
L518-1655
LBH/M2204903/07/211-20190801_113718/en
LBH/M2204903/07/211-20190801_113716/en
LBH/M2204903/07/211-20190801_113716/en
Service manual
Contents
030.4.13 Steel parts of the basic machine 030-121
030.4.13.1 Lubricating the articulated bearing and rear oscil-
lating bearing
L518-1655; 030-121
030.4.13.2 Lubricating the articulation stops
L518-1655; 030-122
030.4.13.3 Lubricating the moving parts of the cooler hood with
penetrating oil
1518-1655; 030-123
030.4.13.4 Lubricating the moving parts of the engine bonnet
with penetrating oil
L518-1655; 030-123
030.4.13.5 Cleaning and maintaining the seals of the service
hatches
L518-1655; 030-124
030.4.14 Working attachment 030-125
030.4.14.1 Lubricating the lift arms and working attachment
L518-1655; 030-125
030.4.14.2 Checking the lift arm bucket bearing bushings
1518-1655; 030-126
030.4.14.3 Checking lift arm bucket stops
L518-1655; 030-126
030.4.14.4 Lubricating and testing the bearings on the quick
coupler
L518-1655; 030-127
0304.15 Operator’s cab, heating and air conditioning 030-128
030.4.15.1 Cleaning the cab air filter
L518-1655; 030-128
030.4.15.2 Changing the cab air filter
L518-1655; 030-129
030.4.15.3 Safety belt: checking condition and function
L518-1655; 030-130
030.4.15.4 Testing the windscreen washer system
1518-1655; 030-131
030.4.15.5 Filling windscreen washer fluid in the windscreen
washer system
L518-1655; 030-131
030.4.15.6 Lubricating the locking mechanism and cylinder of
the operator’s cab with penetrating oil
L518-1655; 030-132
030.4.15.7 Cleaning and maintaining the seals of the operator’s
cab
L518-1655; 030-132
030.4.15.8 Checking the indicator bead in the air conditioning
030.4.13.1 Lubricating the articulated bearing and rear oscil-
lating bearing
L518-1655; 030-121
030.4.13.2 Lubricating the articulation stops
L518-1655; 030-122
030.4.13.3 Lubricating the moving parts of the cooler hood with
penetrating oil
1518-1655; 030-123
030.4.13.4 Lubricating the moving parts of the engine bonnet
with penetrating oil
L518-1655; 030-123
030.4.13.5 Cleaning and maintaining the seals of the service
hatches
L518-1655; 030-124
030.4.14 Working attachment 030-125
030.4.14.1 Lubricating the lift arms and working attachment
L518-1655; 030-125
030.4.14.2 Checking the lift arm bucket bearing bushings
1518-1655; 030-126
030.4.14.3 Checking lift arm bucket stops
L518-1655; 030-126
030.4.14.4 Lubricating and testing the bearings on the quick
coupler
L518-1655; 030-127
0304.15 Operator’s cab, heating and air conditioning 030-128
030.4.15.1 Cleaning the cab air filter
L518-1655; 030-128
030.4.15.2 Changing the cab air filter
L518-1655; 030-129
030.4.15.3 Safety belt: checking condition and function
L518-1655; 030-130
030.4.15.4 Testing the windscreen washer system
1518-1655; 030-131
030.4.15.5 Filling windscreen washer fluid in the windscreen
washer system
L518-1655; 030-131
030.4.15.6 Lubricating the locking mechanism and cylinder of
the operator’s cab with penetrating oil
L518-1655; 030-132
030.4.15.7 Cleaning and maintaining the seals of the operator’s
cab
L518-1655; 030-132
030.4.15.8 Checking the indicator bead in the air conditioning
dryer-collector unit
1518-1655; 030-133
1518-1655; 030-133
L518-1655
copyright ® Liebherr-Werk Bischofshofen GmbH 2019
LIEBHERR 15
Contents
Contents
Service manual
030.6
030.4.15.9 Heating and air conditioning unit: Testing function
L518-1655; 030-134
030.4.16 Lubrication system 030-135
030.4.16.1 Checking the grease level in the reservoir of the
central lubrication system
1518-1655; 030-135
030.4.16.2 Central lubrication system: Checking the pipes,
hoses and lubrication points for leaks and damage
L518-1655; 030-136
030.4.16.3 Central lubrication system: Checking the lubrication
of the bearings
L518-1655; 030-137
030.5 Testing and adjustment checklist
1518-1655; 030-138
Testing and adjustment tasks 030-142
030.6.1 Safety precautions
L518-1655; 030-142
030.6.2 Overall machine 030-142
030.6.2.1 Preparing for adjustment procedures
L518-1655; 030-142
030.6.2.2 Hydraulic oil and coolant: operating temperature
1518-1655; 030-144
030.6.2.3 Service management
L518-1655; 030-145
030.6.3 Drive group 030-146
030.6.3.1 Pedals: calibration
1518-1655; 030-146
030.6.3.2 Diesel engine speed
1518-1655; 030-147
0306.3.3 Reading the diesel engine service files
1518-1655; 030-147
030.6.4 Cooling system 030-150
030.6.4.1 Fan motor: fan speed proportional solenoid
1518-1655; 030-150
030.6.5 Working hydraulics 030-152
030.6.5.1 Control valve block: secondary pressure relief valves
L518-1655; 030-152
030.6.5.2 Control valve block: working hydraulics LS pressure
relief valve
1518-1655; 030-155
0306.5.3 Stabilisation module (option), safety valve
1518-1655; 030-156
L518-1655; 030-134
030.4.16 Lubrication system 030-135
030.4.16.1 Checking the grease level in the reservoir of the
central lubrication system
1518-1655; 030-135
030.4.16.2 Central lubrication system: Checking the pipes,
hoses and lubrication points for leaks and damage
L518-1655; 030-136
030.4.16.3 Central lubrication system: Checking the lubrication
of the bearings
L518-1655; 030-137
030.5 Testing and adjustment checklist
1518-1655; 030-138
Testing and adjustment tasks 030-142
030.6.1 Safety precautions
L518-1655; 030-142
030.6.2 Overall machine 030-142
030.6.2.1 Preparing for adjustment procedures
L518-1655; 030-142
030.6.2.2 Hydraulic oil and coolant: operating temperature
1518-1655; 030-144
030.6.2.3 Service management
L518-1655; 030-145
030.6.3 Drive group 030-146
030.6.3.1 Pedals: calibration
1518-1655; 030-146
030.6.3.2 Diesel engine speed
1518-1655; 030-147
0306.3.3 Reading the diesel engine service files
1518-1655; 030-147
030.6.4 Cooling system 030-150
030.6.4.1 Fan motor: fan speed proportional solenoid
1518-1655; 030-150
030.6.5 Working hydraulics 030-152
030.6.5.1 Control valve block: secondary pressure relief valves
L518-1655; 030-152
030.6.5.2 Control valve block: working hydraulics LS pressure
relief valve
1518-1655; 030-155
0306.5.3 Stabilisation module (option), safety valve
1518-1655; 030-156
030.6.5.4 Ride control hydro accumulator (option): nitrogen
filling
L 518-1655; 030-158
Hydraulic components 030-161
030.6.6.1 Checking the hydraulic lines for damage
Hydraulic components 030-161
030.6.6.1 Checking the hydraulic lines for damage
1518-1655; 030-161
Travel hydraulics 030-166
030.6.7.1 Travel pump high pressure sensor B102: Deviation
Travel hydraulics 030-166
030.6.7.1 Travel pump high pressure sensor B102: Deviation
1518-1655; 030-166
030.6.7.2 Travel pump replenishing pressure relief valve
030.6.7.2 Travel pump replenishing pressure relief valve
1518-1655; 030-167
030.6.7.3 Travel pump: high pressure relief valves
030.6.7.3 Travel pump: high pressure relief valves
L518-1655; 030-169
030.6.7.4 Travel pump: pressure cut-off
030.6.7.4 Travel pump: pressure cut-off
1518-1655; 030-172
030.6.7.5 Travel pump: manual block curve calibration
030.6.7.5 Travel pump: manual block curve calibration
1518-1655; 030-174
030.6.7.6 Travel pump: automatic block curve calibration (from
software version 018)
software version 018)
L518-1655; 030-176
030.6.7.7 Travel motor: manual calibration (maximum swivel
030.6.7.7 Travel motor: manual calibration (maximum swivel
angle)
L518-1655; 030-176
Brake system 030-179
030.6.8.1 Inching brake pedal: basic setting
Brake system 030-179
030.6.8.1 Inching brake pedal: basic setting
1518-1655; 030-179
030.6.8.2 Angle sensor for inching function: checking basic
030.6.8.2 Angle sensor for inching function: checking basic
setting
L518-1655; 030-180
Electrical system 030-181
030.6.9.1 Central control unit (Master4) Creating a Servicefile
Electrical system 030-181
030.6.9.1 Central control unit (Master4) Creating a Servicefile
1518-1655; 030-181
030.6.9.2 Updating the central controller software
030.6.9.2 Updating the central controller software
L518-1655; 030-185
030.6.9.3 Setting the IP addresses of the central control unit
030.6.9.3 Setting the IP addresses of the central control unit
(Master4)
1518-1655; 030-187
030.6.9.4 Resetting the central control unit (Master4)
030.6.9.4 Resetting the central control unit (Master4)
L518-1655; 030-189
030.6.9.5 Addressing CAN module and checking system infor-
030.6.9.5 Addressing CAN module and checking system infor-
mation
L518-1655; 030-191
Axles and drive shafts 030-193
030.6.10.1 Tyres: setting radius
Axles and drive shafts 030-193
030.6.10.1 Tyres: setting radius
L518-1655; 030-193
L518-1655
030.6.11 Operator’s cab, heating and air conditioning 030-194
030.6.11.1 Formatting the display and reinstalling the software
(Display4)
L518-1655; 030-194
040 Drive group 040-1
040.1 Engine 040-2
040.1.1 Diesel engine overview
1518-1655; 040-2
040.1.2 Electrical components of the diesel engine
L518-1655; 040-6
040.1.3 Fuel system 040-16
040.1.3.1 Overview of the fuel system
1518-1655; 040-16
040.1.3.2 Fuel level sensor
L518-1655; 040-17
040.1.3.3 Fuel pre-filter
1518-1655; 040-19
040.1.3.4 Fuel fine filter
L518-1655; 040-20
040.1.4 Air filter system 040-21
040.1.4.1 Air filter
1518-1655; 040-21
040.1.5 Exhaust system 040-21
040.1.5.1 Overview of exhaust system
1518-1655; 040-22
040.1.5.2 Diesel particulate filter (DPF): overview
1518-1655; 040-24
040.1.5.3 SCR system
L518-1655; 040-28
040.1.5.4 Sampling module
1518-1655; 040-32
040.2 Clutch
L518-1655; 040-34
050 Cooling system 050-1
050.1 Overview of the cooling system
L518-1655; 050-2
050.2 Cooling system hydraulics 050-4
050.2.1 Overview of cooling system hydraulics
L518-1655; 050-4
050.2.2 Fan pump
1518-1655; 050-7
030.6.11.1 Formatting the display and reinstalling the software
(Display4)
L518-1655; 030-194
040 Drive group 040-1
040.1 Engine 040-2
040.1.1 Diesel engine overview
1518-1655; 040-2
040.1.2 Electrical components of the diesel engine
L518-1655; 040-6
040.1.3 Fuel system 040-16
040.1.3.1 Overview of the fuel system
1518-1655; 040-16
040.1.3.2 Fuel level sensor
L518-1655; 040-17
040.1.3.3 Fuel pre-filter
1518-1655; 040-19
040.1.3.4 Fuel fine filter
L518-1655; 040-20
040.1.4 Air filter system 040-21
040.1.4.1 Air filter
1518-1655; 040-21
040.1.5 Exhaust system 040-21
040.1.5.1 Overview of exhaust system
1518-1655; 040-22
040.1.5.2 Diesel particulate filter (DPF): overview
1518-1655; 040-24
040.1.5.3 SCR system
L518-1655; 040-28
040.1.5.4 Sampling module
1518-1655; 040-32
040.2 Clutch
L518-1655; 040-34
050 Cooling system 050-1
050.1 Overview of the cooling system
L518-1655; 050-2
050.2 Cooling system hydraulics 050-4
050.2.1 Overview of cooling system hydraulics
L518-1655; 050-4
050.2.2 Fan pump
1518-1655; 050-7
050.2.3 Fan motor
L518-1655; 050-8
050.3 Cooling system electronics 050-10
050.3.1 General overview of electronic control system
L518-1655; 050-10
050.3.2 Temperature sensor for coolant
L518-1655; 050-13
050.3.3 Hydraulic oil temperature sensor
L518-1655; 050-14
050.34 Temperature sensor for charge air
L518-1655; 050-15
050.4 Cooler 050-17
050.4.1 Cooler unit
L518-1655; 050-17
050.5 Reversible fan drive 050-18
0505.1 Overview of reversible fan drive
L518-1655; 050-18
050.5.2 Fan reversal valve block
L518-1655; 050-21
060 Working hydraulics 060-1
060.1 Overview of working hydraulics
L518-1655; 060-2
060.2 Working pump
L518-1655; 060-8
060.3 Control block
L518-1655; 060-9
060.4 Pilot control 060-19
060.4.1 Overview of the pilot control unit
L518-1655; 060-20
060.4.2 Pilot control unit
L518-1655; 060-24
0604.3 Pilot pressure for solenoid valve
L518-1655; 060-26
060.5 Ride control 060-28
060.5.1 Overview of ride control system
L518-1655; 060-28
060.5.2 Stabilisation module
L518-1655; 060-32
060.6 Pipe break protection 060-37
060.6.1 Pipe break protection: overview
L518-1655; 060-37
L518-1655; 050-8
050.3 Cooling system electronics 050-10
050.3.1 General overview of electronic control system
L518-1655; 050-10
050.3.2 Temperature sensor for coolant
L518-1655; 050-13
050.3.3 Hydraulic oil temperature sensor
L518-1655; 050-14
050.34 Temperature sensor for charge air
L518-1655; 050-15
050.4 Cooler 050-17
050.4.1 Cooler unit
L518-1655; 050-17
050.5 Reversible fan drive 050-18
0505.1 Overview of reversible fan drive
L518-1655; 050-18
050.5.2 Fan reversal valve block
L518-1655; 050-21
060 Working hydraulics 060-1
060.1 Overview of working hydraulics
L518-1655; 060-2
060.2 Working pump
L518-1655; 060-8
060.3 Control block
L518-1655; 060-9
060.4 Pilot control 060-19
060.4.1 Overview of the pilot control unit
L518-1655; 060-20
060.4.2 Pilot control unit
L518-1655; 060-24
0604.3 Pilot pressure for solenoid valve
L518-1655; 060-26
060.5 Ride control 060-28
060.5.1 Overview of ride control system
L518-1655; 060-28
060.5.2 Stabilisation module
L518-1655; 060-32
060.6 Pipe break protection 060-37
060.6.1 Pipe break protection: overview
L518-1655; 060-37
060.6.2 Valve block for pipe break protection
L518-1655; 060-39
060.6.3 Solenoid valve for release of the ride control
1518-1655; 060-40
070 Travel hydraulics 070-1
070.1 Overview of the travel hydraulics
L518-1655; 070-2
070.2 Travel pump
L518-1655; 070-7
070.3 Travel motors 070-22
070.3.1 Travel motor
L518-1655; 070-22
080 Hydraulic components 080-1
080.1 Hydraulic system: overview
L518-1655; 080-2
080.2 Hydraulic tank 080-5
080.2.1 Overview of the hydraulic tank
1518-1655; 080-5
080.2.2 Return-suction filter
L518-1655; 080-7
080.2.3 Breather filter
1518-1655; 080-13
090 Steering system 090-1
090.1 Steering system overview
L518-1655; 090-2
090.2 Servostat
L518-1655; 090-6
100 Brake system 100-1
100.1 Overview of brake system
L518-1655; 100-2
100.2 Service brake and parking brake 100-7
100.2.1 Drum brake
L518-1655; 100-7
100.3 Service brake 100-12
100.3.1 Inch/brake unit
1518-1655; 100-12
100.3.2 Inching function angle sensor
L518-1655; 100-13
copyright ® Liebher-Werk Bischofshofen GmbH 2019
20 LIEBHERR L518-1655
060.6.3 Solenoid valve for release of the ride control
1518-1655; 060-40
070 Travel hydraulics 070-1
070.1 Overview of the travel hydraulics
L518-1655; 070-2
070.2 Travel pump
L518-1655; 070-7
070.3 Travel motors 070-22
070.3.1 Travel motor
L518-1655; 070-22
080 Hydraulic components 080-1
080.1 Hydraulic system: overview
L518-1655; 080-2
080.2 Hydraulic tank 080-5
080.2.1 Overview of the hydraulic tank
1518-1655; 080-5
080.2.2 Return-suction filter
L518-1655; 080-7
080.2.3 Breather filter
1518-1655; 080-13
090 Steering system 090-1
090.1 Steering system overview
L518-1655; 090-2
090.2 Servostat
L518-1655; 090-6
100 Brake system 100-1
100.1 Overview of brake system
L518-1655; 100-2
100.2 Service brake and parking brake 100-7
100.2.1 Drum brake
L518-1655; 100-7
100.3 Service brake 100-12
100.3.1 Inch/brake unit
1518-1655; 100-12
100.3.2 Inching function angle sensor
L518-1655; 100-13
copyright ® Liebher-Werk Bischofshofen GmbH 2019
20 LIEBHERR L518-1655
LBH/M2204903/07/211-20190801_113718/en
LBH/M2204903/07/211-20190801_113716/en
LBH/M2204903/07/211-20190801_113716/en
Service manual Contents
100.3.3 Brake light pressure switch
L518-1655; 100-15
100.4 Parking brake 100-17
100.4.1 Parking brake solenoid valve
L518-1655; 100-17
100.4.2 Spring accumulator cylinder for parking brake
L518-1655; 100-18
110 Electrical system 110-1
110.1 Overview of electrical system
L518-1655; 110-2
110.2 Lighting
L518-1655; 110-6
110.3 Circuit diagrams
1518-1655; 110-8
110.4 Electronic control unit 110-10
110.4.1 General overview of the electronic control system
L518-1655; 110-10
110.4.2 Central control unit (Master4)
L518-1655; 110-11
110.4.3 Modules 110-16
110.4.3.1 Overview of compact module
L518-1655; 110-16
110.4.3.2 Compact module
L 518-1655; 110-17
110.5 Electrical components of the driver’s cab 110-23
110.5.1 Overview of electrical components in the operator’s cab
L518-1655; 110-23
110.5.2 Fuse boards
L518-1655; 110-25
110.5.3 Door contact switch
L518-1655; 110-27
110.6 Electrical components in the rear section 110-28
110.6.1 Battery installation
L518-1655; 110-28
110.7 Rear area monitoring with camera 110-30
110.7.1 Overview of rear area monitoring with camera
L518-1655; 110-30
110.7.2 Camera
L518-1655; 110-31
100.3.3 Brake light pressure switch
L518-1655; 100-15
100.4 Parking brake 100-17
100.4.1 Parking brake solenoid valve
L518-1655; 100-17
100.4.2 Spring accumulator cylinder for parking brake
L518-1655; 100-18
110 Electrical system 110-1
110.1 Overview of electrical system
L518-1655; 110-2
110.2 Lighting
L518-1655; 110-6
110.3 Circuit diagrams
1518-1655; 110-8
110.4 Electronic control unit 110-10
110.4.1 General overview of the electronic control system
L518-1655; 110-10
110.4.2 Central control unit (Master4)
L518-1655; 110-11
110.4.3 Modules 110-16
110.4.3.1 Overview of compact module
L518-1655; 110-16
110.4.3.2 Compact module
L 518-1655; 110-17
110.5 Electrical components of the driver’s cab 110-23
110.5.1 Overview of electrical components in the operator’s cab
L518-1655; 110-23
110.5.2 Fuse boards
L518-1655; 110-25
110.5.3 Door contact switch
L518-1655; 110-27
110.6 Electrical components in the rear section 110-28
110.6.1 Battery installation
L518-1655; 110-28
110.7 Rear area monitoring with camera 110-30
110.7.1 Overview of rear area monitoring with camera
L518-1655; 110-30
110.7.2 Camera
L518-1655; 110-31
Service manual
120 Gearbox 120-1
120.1 Overview of the transmission
L518-1655; 120-2
120.2 Transmission electronics 120-5
120.2.1 Output speed sensor
L518-1655; 120-5
130 Axles and drive shafts 130-1
130.1 Axles 130-2
130.1.1 Front axle
L518-1655; 130-2
130.1.2 Rear axle
1518-1655; 130-4
130.1.3 Engageable differential lockout 130-5
130.1.3.1 Overview of engageable differential lockout
L518-1655; 130-6
130.1.3.2 Valve block for parking brake and differential lockout
L518-1655; 130-8
130.2 Cardan shafts 130-10
130.2.1 Drive shaft
L 518-1655; 130-10
140 Steel parts of the basic machine 140-1
140.1 Vehicle frame 140-2
140.1.1 Articulation bearing
1518-1655; 140-2
140.1.2 Articulation lock
L518-1655; 140-3
150 Working attachment 150-1
150.1 Lift arms for Z kinematics 150-2
150.1.1 Lift arms for Z kinematics
L518-1655; 150-2
150.2 Quick coupler 150-4
150.2.1 Quick coupler
L 518-1655; 150-4
150.2.2 Quick coupler hydraulics 160-5
150.2.2.1 Overview of quick coupler hydraulics
1L518-1655/0-51094; 150-5
160.2.2.2 Overview of quick coupler hydraulics
L518-1655/51095~; 150-7
120.1 Overview of the transmission
L518-1655; 120-2
120.2 Transmission electronics 120-5
120.2.1 Output speed sensor
L518-1655; 120-5
130 Axles and drive shafts 130-1
130.1 Axles 130-2
130.1.1 Front axle
L518-1655; 130-2
130.1.2 Rear axle
1518-1655; 130-4
130.1.3 Engageable differential lockout 130-5
130.1.3.1 Overview of engageable differential lockout
L518-1655; 130-6
130.1.3.2 Valve block for parking brake and differential lockout
L518-1655; 130-8
130.2 Cardan shafts 130-10
130.2.1 Drive shaft
L 518-1655; 130-10
140 Steel parts of the basic machine 140-1
140.1 Vehicle frame 140-2
140.1.1 Articulation bearing
1518-1655; 140-2
140.1.2 Articulation lock
L518-1655; 140-3
150 Working attachment 150-1
150.1 Lift arms for Z kinematics 150-2
150.1.1 Lift arms for Z kinematics
L518-1655; 150-2
150.2 Quick coupler 150-4
150.2.1 Quick coupler
L 518-1655; 150-4
150.2.2 Quick coupler hydraulics 160-5
150.2.2.1 Overview of quick coupler hydraulics
1L518-1655/0-51094; 150-5
160.2.2.2 Overview of quick coupler hydraulics
L518-1655/51095~; 150-7
150.2.2.3 Valve block for quick coupler
L518-1655; 150-9
160 Operator’s cab, heating and air conditioning 160-1
160.1 Overview of the operator’s cab, heating and air conditioning unit
L518-1655; 160-2
160.2 Display and control elements 160-4
160.2.1 Display
L518-1655; 160-4
160.2.2 Control lever
L518-1655; 160-4
160.2.3 Accelerator pedal
L518-1655; 160-6
160.3 Heating, ventilation, air conditioning 160-8
160.3.1 Overview of the heating, ventilation and air conditioning system
L518-1655; 160-8
160.3.2 Heating and air conditioning unit 160-13
160.3.2.1 Heating and air conditioning unit
L518-1655; 160-13
160.3.2.2 Blower
L518-1655; 160-16
160.4 Air conditioning 160-17
160.4.1 Air conditioning (optional)
L518-1655; 160-17
160.4.2 Air conditioning compressor
L518-1655; 160-18
160.4.3 Condenser
L518-1655; 160-20
160.4.4 Dryer-collector unit
L518-1655; 160-20
160.4.5 Air conditioning pressure switch
L518-1655; 160-22
5 170 Lubrication system 170-1
5 170.1 Liebherr automatic central lubrication system 170-2
§ 170.1.1 Automatic central lubrication system: overview
: L518-1655; 170-2
g 170.1.2 Central lubrication pump EP-1
8 L518-1655; 170-6
ES
3 170.1.3 Progressive distributor MX-F
L518-1655; 170-9
160 Operator’s cab, heating and air conditioning 160-1
160.1 Overview of the operator’s cab, heating and air conditioning unit
L518-1655; 160-2
160.2 Display and control elements 160-4
160.2.1 Display
L518-1655; 160-4
160.2.2 Control lever
L518-1655; 160-4
160.2.3 Accelerator pedal
L518-1655; 160-6
160.3 Heating, ventilation, air conditioning 160-8
160.3.1 Overview of the heating, ventilation and air conditioning system
L518-1655; 160-8
160.3.2 Heating and air conditioning unit 160-13
160.3.2.1 Heating and air conditioning unit
L518-1655; 160-13
160.3.2.2 Blower
L518-1655; 160-16
160.4 Air conditioning 160-17
160.4.1 Air conditioning (optional)
L518-1655; 160-17
160.4.2 Air conditioning compressor
L518-1655; 160-18
160.4.3 Condenser
L518-1655; 160-20
160.4.4 Dryer-collector unit
L518-1655; 160-20
160.4.5 Air conditioning pressure switch
L518-1655; 160-22
5 170 Lubrication system 170-1
5 170.1 Liebherr automatic central lubrication system 170-2
§ 170.1.1 Automatic central lubrication system: overview
: L518-1655; 170-2
g 170.1.2 Central lubrication pump EP-1
8 L518-1655; 170-6
ES
3 170.1.3 Progressive distributor MX-F
L518-1655; 170-9
copyright ® Liebherr-Werk Bischofshofen GmbH 2019
L518-1655 LIEBHERR 23
Contents Service manual
190 Options 190-1
190.1 LiDAT 190-2
Contents Service manual
190 Options 190-1
190.1 LiDAT 190-2
190.1.1 Overview of LiDAT
L518-1655; 190-2
L518-1655; 190-2
190.1.2 LiDAT on machine
L518-1655; 190-4
200 Diagnosis 200-1
200.1 Malfunctions 200-2
200.1.1 Warning symbols 200-2
200.1.2 SCR system warning symbols 200-2
200.1.3 Service code indicator in the display 200-3
200.2 Troubleshooting 200-5
200.2.1 Replacing fuses 200-5
200.2.1.1 Fuses on fuse board in operator’s cab 200-5
200.2.1.2 Fuses in right of engine compartment 200-8
L518-1655; 190-4
200 Diagnosis 200-1
200.1 Malfunctions 200-2
200.1.1 Warning symbols 200-2
200.1.2 SCR system warning symbols 200-2
200.1.3 Service code indicator in the display 200-3
200.2 Troubleshooting 200-5
200.2.1 Replacing fuses 200-5
200.2.1.1 Fuses on fuse board in operator’s cab 200-5
200.2.1.2 Fuses in right of engine compartment 200-8
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