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Liebherr L 566 1168 Wheel Loader Operator’s Manual 35542 – PDF DOWNLOAD
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Liebherr L 566 1168 Wheel Loader Operator’s Manual 35542 – PDF DOWNLOAD
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Description
Liebherr L 566 1168 Wheel Loader Operator’s Manual 35542 – PDF DOWNLOAD
FILE DETAILS:
Liebherr L 566 1168 Wheel Loader Operator’s Manual 35542 – PDF DOWNLOAD
Language : English
Pages : 314
Downloadable : Yes
File Type : PDF
Size: 69 MB
DESCRIPTION:
Liebherr L 566 1168 Wheel Loader Operator’s Manual 35542 – PDF DOWNLOAD
Product ID
Manufacturer: Liebherr-Werk Bischofshofen GmbH
Type: L 566
Type no.: 1168
From Serial no : 35542
Preface:
This operating manual has been written for the driver and for the maintenance personnel of the machine.
It contains the following descriptions:
- Chapter 1 – Product description
- Chapter 2 – Safety regulations
- Chapter 3 – Handling and operation
- Chapter 4 – Malfunctions
- Chapter 5 – Maintenance
This operating manual must be carefully read before initial operation and should be read and used later at regular intervals by anyone who carries out work on the machine.
Working with or on the machine includes:
- Operation including equipping, troubleshooting during operation, removing production debris, maintenance, removing operating and auxiliary materials.
- Servicing including maintenance, inspection and repairs.
- Transport or loading the machine.
This manual helps the driver to become acquainted with the machine and prevents malfunctions due to incorrect operation.
Observation of the operating manual by maintenance staff:
- Increases reliability during operation
- Extends the service life of your machine
- Reduces repair costs and downtime
This manual must be kept with the machine. Make sure a copy is always kept in the glove compartment of the driver’s cab.
In addition to the operating manual, follow the instructions based on existing national accident prevention and environmental protection regulations.
In addition to the operating manual and applicable national and local legal accident prevention rules, observe the recognized technical regulations for safe and correct operation.
This operating manual contains all the information you need to operate and service your machine.
- Some illustrations in this manual may show details and equipment that are different from those on your machine.
- On some pictures, protective devices and covers have been removed for a better view.
- We constantly make improvements to our machines, which means there may have been modifications to your machine which are not mentioned in this manual.
However, if you should require explanations or information, the Liebherr technical information and customer services departments will be happy to provide assistance.
Liability and Warranty:
- Because of the many products on offer from other manufacturers (such as fuels, lubricants, attachments and replacement parts), Liebherr cannot test the suitability and faultless function of all third-party products in or on Liebherr products. The same applies to any effects caused by combining third-party products with Liebherr products.
- The use of third-party products together with Liebherr products is at the risk of the operator. Liebherr accepts no warranty or liability for damage of any kind in the event of breakdowns or damage to Liebherr machines caused by the use of third-party products.
- In addition, Liebherr will also reject any warranty claims for damage caused by improper use, insufficient maintenance or failure to observe safety instructions.
Modifications, Conditions, Copyright:
- We reserve the right to make changes without notice as a result of technological development.
- The information and illustrations in this manual may not be reproduced, distributed or used for commercial purposes. All rights under copyright law are expressly reserved.
- The warranty and liability terms contained in Liebherr’s general conditions of trade are not affected by the information in the manual.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Liebherr L 566 1168 Wheel Loader Operator’s Manual 35542 – PDF DOWNLOAD
1 Product description 17
1.1 Technical description 17
1.1.1 Overview of the entire machine 17
1.2 Technical data 18
1.2.1 Information on vibrations 18
1.2.2 Sound emission 19
1.2.3 Engine 19
1.2.4 Electrical system 19
1.2.5 Travel drive 20
1.2.6 Axles 20
1.2.7 Brakes 20
1.2.8 Steering 21
1.2.9 Working hydraulics 21
1.2.10 Liftarms 21
1.2.11 Driver’s cab 22
1.2.12 Heating, air conditioning 22
1.2.13 Air conditioning 23
1.2.14 Refuelling pump 23
1.2.15 Towing device 23
1.2.16 Ballast 24
1.2.17 Tyres 24
1.2.18 Snow chains or guard chains 27
1.2.19 Tyres with foam 27
1.2.20 Complete machine with bucket (Z lift arms) 28
1.2.21 Complete machine with bucket (industrial lift arms) 29
1.2.22 Attachment: Light material bucket 31
1.2.23 Attachment: High dump bucket 32
1.2.24 Attachment: Forklift 34
1.2.25 Attachment: Timber grabber 35
1.1 Technical description 17
1.1.1 Overview of the entire machine 17
1.2 Technical data 18
1.2.1 Information on vibrations 18
1.2.2 Sound emission 19
1.2.3 Engine 19
1.2.4 Electrical system 19
1.2.5 Travel drive 20
1.2.6 Axles 20
1.2.7 Brakes 20
1.2.8 Steering 21
1.2.9 Working hydraulics 21
1.2.10 Liftarms 21
1.2.11 Driver’s cab 22
1.2.12 Heating, air conditioning 22
1.2.13 Air conditioning 23
1.2.14 Refuelling pump 23
1.2.15 Towing device 23
1.2.16 Ballast 24
1.2.17 Tyres 24
1.2.18 Snow chains or guard chains 27
1.2.19 Tyres with foam 27
1.2.20 Complete machine with bucket (Z lift arms) 28
1.2.21 Complete machine with bucket (industrial lift arms) 29
1.2.22 Attachment: Light material bucket 31
1.2.23 Attachment: High dump bucket 32
1.2.24 Attachment: Forklift 34
1.2.25 Attachment: Timber grabber 35
2 Safety warnings, signs 37
2.1 How the warnings are marked 37
21.1 Further markings 37
2.1.2 Additional rules and guidelines 38
2.2 Proper use 38
2.3 Signs on the machine 38
2.3.1 Safety decals 38
2.3.2 Information decals 42
23.3 Type plate 49
2.4 Safety instructions 50
2.41 General safety instructions 50
2.42 Instructions on preventing crushing injuries and burns 51
2.4.3 Instructions on preventing fires and explosions 52
2.4.4 Safety instructions for start-up 52
2.4.5 Safety precautions during start-up 52
2.46 Instructions for safe working 53
2.47 Safety instructions for driving on slopes 54
2.48 Parking safely 54
2.49 Transporting the machine safely 55
2.4.10 Towing the machine safely 55
2.4.11 Measures for ensuring safe maintenance 56
2.4.12 Safety instructions for maintenance work on machines with hydro
2.4.12 Safety instructions for maintenance work on machines with hydro
accumulators 58
2.4.13 Safety instructions for welding work on the machine 58
2.4.14 Instructions for working safely on the attachment 59
2.4.15 Safety instructions for transporting the machine by crane 59
2.4.16 Safe maintenance of hydraulic hoses and hose lines 59
2.417 Roll-over protection structure (ROPS) and falling object protection
2.417 Roll-over protection structure (ROPS) and falling object protection
structure (FOPS) 60
2.4.18 Attachments and accessories 61
2.4.19 Protection against vibrations 61
2.4.20 See and be seen 62
3 Handling and operation 63
3.1 Control elements 63
3.1.1 Operator’s cab 63
3.1.2 Display 64
3.1.2 Display 64
3.1.3 Control unit 64
3.1.4 Switches and buttons for optional equipment 66
3.1.5 Control lever 67
3.2 Handling 68
3.2.1 Battery main switch 68
3.2.1 Battery main switch 68
3.2.2 Articulation lock 68
3.2.3 Cab access 69
3.24 Cab windows 71
3.2.5 Emergency exit 73
3.2.6 Fire extinguisher 74
3.2.7 Driver’s seat 74
3.2.8 Safety belt 84
3.2.9 Steering column and steering wheel 85
3.2.10 Control panel 86
3.2.11 Start switch 87
3.2.12 Electronic immobiliser 87
3.2.13 Driver identification 91
3.2.14 Steering column switch 93
3.2.15 Lighting 94
3.2.16 Interior lighting of the driver’s cab 97
3.2.17 Display 98
3.2.18 Control lever 119
3.2.19 Controlling a working attachment with an independent hydraulic circuit 122
3.2.20 Heating and air conditioning system 134
3.2.21 Rear window heater, heated mirrors 137
3.2.22 Interior and exterior mirrors 137
3.2.23 Sun visor 138
3.2.24 Radio 138
3.2.25 Windscreen wiper and washer system 139
3.2.26 Liebherr automatic central lubrication system 140
3.2.27 Back-up alarm 143
3.2.28 Working basket 147
3.2.29 LIiDAT 147
3.2.10 Control panel 86
3.2.11 Start switch 87
3.2.12 Electronic immobiliser 87
3.2.13 Driver identification 91
3.2.14 Steering column switch 93
3.2.15 Lighting 94
3.2.16 Interior lighting of the driver’s cab 97
3.2.17 Display 98
3.2.18 Control lever 119
3.2.19 Controlling a working attachment with an independent hydraulic circuit 122
3.2.20 Heating and air conditioning system 134
3.2.21 Rear window heater, heated mirrors 137
3.2.22 Interior and exterior mirrors 137
3.2.23 Sun visor 138
3.2.24 Radio 138
3.2.25 Windscreen wiper and washer system 139
3.2.26 Liebherr automatic central lubrication system 140
3.2.27 Back-up alarm 143
3.2.28 Working basket 147
3.2.29 LIiDAT 147
3.3 Operation 1493.3.1 Daily start-up 149
3.3.2 Starting the engine 150
3.3.3 Driving 152
3.3.4 Driving on public roads 160
3.3.5 Shutting down the machine 161
3.3.6 Moving working attachments 164
3.3.7 Regenerating the diesel particulate filter 171
3.3.8 Filling the tank using the filling pump 176
3.3.9 Forklift 177
3.3.10 2-in-1 steering 179
3.3.10 2-in-1 steering 179
3.4 Working methods 181
3.4.1 Picking up material 181
3.4.1 Picking up material 181
3.42 Transporting and moving material 181
3.4.3 Grading work 184
3.4.4 Removing material from a slope or wall 184
3.4.5 Loading a transport vehicle 186
3.4.6 Excavation 188
3.5 Fitting and removing the attachment 190
3.5.1 Removing the working attachment from the quick-change device 190
3.5.1 Removing the working attachment from the quick-change device 190
3.5.2 Attaching working attachments to the quick-change device 193
3.6 Transport 197
3.6.1 Transporting the machine 197
3.6.1 Transporting the machine 197
3.6.2 Transport safety retainer 200
3.7 Emergency operation 202
3.7.1 Lowering the lift arms if the engine fails 202
3.7.1 Lowering the lift arms if the engine fails 202
3.7.2 Towing the machine 204
3.7.3 Emergency steering 207
3.7.4 Jump starting 208
Malfunctions 211
4.1 Servicecodes 21
4.1.1 Service code indicator in the display 211
Malfunctions 211
4.1 Servicecodes 21
4.1.1 Service code indicator in the display 211
4.2 Problems – Cause – Remedy 217
42.1 Warning symbols 217
42.1 Warning symbols 217
4.2.2 Troubleshooting the Liebherr automatic central lubrication system 218
4.3 Problem remedy 219
4.3.1 Replacing fuses 219
Maintenance 225
5.1 Maintenance and inspection schedule 225
5.2 Filling quantities and lubrication chart 230
5.2.1 Recommended lubricants 230
5.2.2 Recommended operating fluids 230
5.2.3 Lubrication chart 231
5.3 Lubricants and fuels 235
5.3.1 General information on changing lubricants and fuels 235
4.3.1 Replacing fuses 219
Maintenance 225
5.1 Maintenance and inspection schedule 225
5.2 Filling quantities and lubrication chart 230
5.2.1 Recommended lubricants 230
5.2.2 Recommended operating fluids 230
5.2.3 Lubrication chart 231
5.3 Lubricants and fuels 235
5.3.1 General information on changing lubricants and fuels 235
5.3.2 Converting the hydraulic system from mineral oils to environmentally
harmless hydraulic fluids 235
5.3.3 Diesel fuels 236
5.3.4 Lubricating oils for diesel engines 237
5.3.6 Coolants for diesel engines 239
5.3.6 Hydraulic oil 241
5.3.7 Lubricating oils for splitter boxes 244
5.3.8 Lubricating oils for transmissions 245
5.3.9 Lubricating oils for axles 246
5.3.10 Lubrication grease and other lubricants 246
5.4 Safety precautions 249
5.5 Preparatory tasks for maintenance 250
5.5.1 Maintenance positions 250
5.5.2 Opening the service accesses 251
5.5.3 Turning off the battery main switch 253
5.6 Overall machine 255
5.6.1 Checking the machine for external damage 255
5.6.2 Removing loose parts, dirt, ice and snow from the machine 255
5.6.3 Cleaning the machine 255
5.6.4 Shutting down the machine for a lengthy period 257
5.6.5 Deactivating the machine 257
5.6.6 Checking the machine for leaks 257
5.6.7 Making sure the bolted connections are tight 258
harmless hydraulic fluids 235
5.3.3 Diesel fuels 236
5.3.4 Lubricating oils for diesel engines 237
5.3.6 Coolants for diesel engines 239
5.3.6 Hydraulic oil 241
5.3.7 Lubricating oils for splitter boxes 244
5.3.8 Lubricating oils for transmissions 245
5.3.9 Lubricating oils for axles 246
5.3.10 Lubrication grease and other lubricants 246
5.4 Safety precautions 249
5.5 Preparatory tasks for maintenance 250
5.5.1 Maintenance positions 250
5.5.2 Opening the service accesses 251
5.5.3 Turning off the battery main switch 253
5.6 Overall machine 255
5.6.1 Checking the machine for external damage 255
5.6.2 Removing loose parts, dirt, ice and snow from the machine 255
5.6.3 Cleaning the machine 255
5.6.4 Shutting down the machine for a lengthy period 257
5.6.5 Deactivating the machine 257
5.6.6 Checking the machine for leaks 257
5.6.7 Making sure the bolted connections are tight 258
5.6.8 Corrosion protection on machines that work with salt and artificial
fertilisers and exchanging VCI capsules 258
fertilisers and exchanging VCI capsules 258
5.6.9 Oil analyses 258
Drive group 266
5.7.1 Checking the engine oil level 266
5.7.2 Draining off condensate and sediment from the fuel tank 266
5.7.3 Draining off condensate from the Separ fuel pre-filter 267
5.7.4 Changing the Separ fuel pre-filter insert 268
5.7.5 Changing the fuel fine filter 270
5.7.6 Bleeding the fuel system 271
5.7.7 Cleaning the air filter service cover and dust discharge valve 272
5.7.8 Cleaning or changing the main filter element 273
5.7.9 Changing the air filter safety element 276
5.7.10 Checking the oil level in the splitter box 277
Cooling system 279
5.8.1 Checking the coolant antifreeze and corrosion inhibitor concentration 279
5.8.2 Cleaning the cooling system 283
Working hydraulics 285
5.9.1 Checking the oil level in the hydraulic tank 285
Steering system 287
5.10.1 Testing the steering 287
5.10.2 Lubricating the bearing points on the steering cylinders 287
Brake system 288
5.11.1 Testing the service brake and parking brake 288
Electrical system 290
5.12.1 Checking the lights 290
Transmission 291
5.13.1 Checking the transmission oil level 291
Axles and cardan shafts 292
5.14.1 Checking the tyre pressure 292
5.14.2 Checking the wheel tightness 292
Steel components of the basic machine 204
5.15.1 Lubricating the articulated bearing and the rear oscillating bedding 294
5.15.2 Covering – lubricating locks and hinges 294
5.16.3 Greasing the rear section cover lower hinges 295
Working attachment 296
5.16.1 Lubricating the lift arms and attachment 296
Drive group 266
5.7.1 Checking the engine oil level 266
5.7.2 Draining off condensate and sediment from the fuel tank 266
5.7.3 Draining off condensate from the Separ fuel pre-filter 267
5.7.4 Changing the Separ fuel pre-filter insert 268
5.7.5 Changing the fuel fine filter 270
5.7.6 Bleeding the fuel system 271
5.7.7 Cleaning the air filter service cover and dust discharge valve 272
5.7.8 Cleaning or changing the main filter element 273
5.7.9 Changing the air filter safety element 276
5.7.10 Checking the oil level in the splitter box 277
Cooling system 279
5.8.1 Checking the coolant antifreeze and corrosion inhibitor concentration 279
5.8.2 Cleaning the cooling system 283
Working hydraulics 285
5.9.1 Checking the oil level in the hydraulic tank 285
Steering system 287
5.10.1 Testing the steering 287
5.10.2 Lubricating the bearing points on the steering cylinders 287
Brake system 288
5.11.1 Testing the service brake and parking brake 288
Electrical system 290
5.12.1 Checking the lights 290
Transmission 291
5.13.1 Checking the transmission oil level 291
Axles and cardan shafts 292
5.14.1 Checking the tyre pressure 292
5.14.2 Checking the wheel tightness 292
Steel components of the basic machine 204
5.15.1 Lubricating the articulated bearing and the rear oscillating bedding 294
5.15.2 Covering – lubricating locks and hinges 294
5.16.3 Greasing the rear section cover lower hinges 295
Working attachment 296
5.16.1 Lubricating the lift arms and attachment 296
5.16.2 Checking the bucket bearing seals and the bearing bushings on the lift
arms 297
5.16.3 Lubricating and testing the quick-change device 299
5.17 Cab, heating and air conditioning 301
5.17.1 Cleaning the fresh and recirculated air filters 301
5.17.2 Changing the fresh and recirculated air filters 302
5.17.3 Checking the condition and function of the safety belt 303
5.17.4 Checking and topping up the windscreen washer reservoir 303
5.17.5 Lubricating the cab door hinges 304
5.17.6 Checking the seals on the driver’s cab 304
5.18 Lubrication system 306
5.18.1 Checking the lubrication system grease reservoir level 306
5.18.2 Checking the pipes, hoses and lubrication points of the lubrication
system 306
5.18.3 Checking whether metered quantities are adequate at the bearing
points (grease collars) of the lubrication system 307
Index 309
5.16.3 Lubricating and testing the quick-change device 299
5.17 Cab, heating and air conditioning 301
5.17.1 Cleaning the fresh and recirculated air filters 301
5.17.2 Changing the fresh and recirculated air filters 302
5.17.3 Checking the condition and function of the safety belt 303
5.17.4 Checking and topping up the windscreen washer reservoir 303
5.17.5 Lubricating the cab door hinges 304
5.17.6 Checking the seals on the driver’s cab 304
5.18 Lubrication system 306
5.18.1 Checking the lubrication system grease reservoir level 306
5.18.2 Checking the pipes, hoses and lubrication points of the lubrication
system 306
5.18.3 Checking whether metered quantities are adequate at the bearing
points (grease collars) of the lubrication system 307
Index 309
Customer Support: [email protected]
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