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Liebherr L 566 1168 Wheel Loader Operator’s Manual SN 40349 – PDF DOWNLOAD
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Liebherr L 566 1168 Wheel Loader Operator’s Manual SN 40349 – PDF DOWNLOAD
Product ID
Manufacturer: Liebherr-Werk Bischofshofen GmbH
Type: L 566
Type no.: 1168
From Serial no.: 40349
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Description
Liebherr L 566 1168 Wheel Loader Operator’s Manual SN 40349 – PDF DOWNLOAD
FILE DETAILS:
Liebherr L 566 1168 Wheel Loader Operator’s Manual SN 40349 – PDF DOWNLOAD
Language : English
Pages : 318
Downloadable : Yes
File Type : PDF
Size: 71.2 MB
DESCRIPTION:
Liebherr L 566 1168 Wheel Loader Operator’s Manual SN 40349 – PDF DOWNLOAD
Product ID
Manufacturer: Liebherr-Werk Bischofshofen GmbH
Type: L 566
Type no.: 1168
From Serial no.: 40349
Preface:
This operating manual has been written for the driver and for the maintenance personnel of the machine.
It contains the following descriptions:
- Chapter 1: Product description
- Chapter 2: Safety regulations
- Chapter 3: Handling and operation
- Chapter 4: Malfunctions
- Chapter 5: Maintenance
This operating manual must be carefully read before initial operation and should be read and used later at regular intervals by anyone who carries out work on the machine.
Working with or on the machine includes:
- Operation, including equipping, troubleshooting during operation, removing production debris, maintenance, removing operating and auxiliary materials.
- Servicing, including maintenance, inspection, and repairs.
- Transport or loading the machine.
This manual helps the driver to become acquainted with the machine and prevents malfunctions due to incorrect operation.
Observation of the operating manual by maintenance staff:
- Increases reliability during operation.
- Extends the service life of your machine.
- Reduces repair costs and downtime.
This manual must be kept with the machine. Make sure a copy is always kept in the glove compartment of the driver’s cab.
In addition to the operating manual, follow the instructions based on existing national accident prevention and environmental protection regulations.
In addition to the operating manual and applicable national and local legal accident prevention rules, observe the recognized technical regulations for safe and correct operation.
This operating manual contains all the information you need to operate and service your machine.
- Some illustrations in this manual may show details and equipment that are different from those on your machine.
- On some pictures, protective devices and covers have been removed for a better view.
- We constantly make improvements to our machines, which means there may have been modifications to your machine which are not mentioned in this manual.
However, if you should require explanations or information, the Liebherr technical information and customer services departments will be happy to provide assistance.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Liebherr L 566 1168 Wheel Loader Operator’s Manual SN 40349 – PDF DOWNLOAD
1 Product description 17
1.1 Technical description 17
1.1.1 Overview of the entire machine 17
1.2 Technical data 18
1.2.1 Information on vibrations 18
1.2.2 Sound level 19
1.2.3 Engine 19
1.2.4 Electrical system 19
1.2.5 Travel drive 20
1.2.6 Axles 20
1.2.7 Brakes 20
1.2.8 Steering 21
1.2.9 Working hydraulics 21
1.2.10 Liftarms 21
1.2.11 Cab 22
1.2.12 Heating, air conditioning 22
1.2.13 Air conditioning 23
1.2.14 Refuelling pump 23
1.2.15 Towing device 23
1.2.16 Ballast 24
1.2.17 Tyres 24
1.2.18 Snow chains or guard chains 27
1.2.19 Foam-filled tyres 27
1.2.20 Complete machine with bucket (Z lift arms) 28
1.2.21 Complete machine with bucket (industrial lift arms) 29
1.2.22 Attachment: Light material bucket 31
1.2.23 Attachment: High dump bucket 33
1.2.24 Attachment: Forklift 34
1.2.25 Attachment: Timber grabber
2 Safety warnings, signs 39
21 Warning symbols 39
21.1 Other designations 39
2.1.2 Additional rules and guidelines 40
2.2 Proper use 40
2.3 Signs on the machine 40
2.3.1 Safety decals 41
2.3.2 Information decals 44
23.3 Type plate 52
2.4 Safety instructions 52
2.41 General safety instructions 52
2.42 Instructions on preventing crushing injuries and burns 53
2.4.3 Instructions on preventing fires and explosions 54
2.4.4 Safety instructions for start-up 55
2.4.5 Safety precautions during start-up 55
2.46 Instructions for safe working 55
2.47 Safety instructions for driving on slopes 56
2.48 Parking safely 57
2.49 Transporting the machine safely 57
2.4.10 Towing the machine safely 58
2.4.11 Measures for ensuring safe maintenance 58
2.4.12 Safety instructions for maintenance work on machines with hydro
2.4.12 Safety instructions for maintenance work on machines with hydro
accumulators 60
2.4.13 Safety instructions for welding work on the machine 61
2.4.14 Instructions for working safely on the attachment 61
2.4.15 Safety instructions for transporting the machine by crane 61
2.4.16 Safe maintenance of hydraulic hoses and hose lines 62
2.417 Roll-over protection structure (ROPS) and falling object protection
2.417 Roll-over protection structure (ROPS) and falling object protection
structure (FOPS) 62
2.4.18 Attachments and accessories 63
2.4.19 Protection against vibrations 63
2.4.20 See and be seen 64
3 Handling and operation 67
3.1 Control elements 67
3.1.1 Operator’s cab 67
3.1.2 Display 68
3.1.2 Display 68
3.1.3 Control unit 68
3.1.4 Switches and buttons for optional equipment 70
3.1.5 Control lever 71
3.2 Handling 72
3.2.1 Battery main switch 72
3.2.1 Battery main switch 72
3.2.2 Articulation lock 72
3.2.3 Cab access 73
3.24 Cab windows 75
3.2.5 Emergency exit 77
3.2.6 Fire extinguisher 78
3.2.7 Driver’s seat 78
3.2.8 Safety belt 88
3.29 Steering wheel 89
3.2.10 Control panel 90
3.2.10 Control panel 90
3.2.11 Starter switch 91
3.2.12 Electronic immobiliser 91
3.2.13 Driver identification 95
3.2.14 Steering column switch 97
3.2.15 Lighting 98
3.2.16 Interior lighting of the driver’s cab 101
3.2.17 Display 102
3.2.18 Control lever 123
3.2.19 Controlling a working attachment with an independent hydraulic circuit 126
3.2.20 Heater, air conditioning 138
3.2.21 Rear window heater, heated mirrors 141
3.2.22 Interior and exterior mirrors 142
3.2.23 Sun visor 142
3.2.24 Radio 143
3.2.25 Windscreen wiper and washer system 143
3.2.26 Liebherr automatic central lubrication system 145
3.2.27 Back-up alarm 148
3.2.28 Working basket 161
3.2.29 LIiDAT 152
3.2.12 Electronic immobiliser 91
3.2.13 Driver identification 95
3.2.14 Steering column switch 97
3.2.15 Lighting 98
3.2.16 Interior lighting of the driver’s cab 101
3.2.17 Display 102
3.2.18 Control lever 123
3.2.19 Controlling a working attachment with an independent hydraulic circuit 126
3.2.20 Heater, air conditioning 138
3.2.21 Rear window heater, heated mirrors 141
3.2.22 Interior and exterior mirrors 142
3.2.23 Sun visor 142
3.2.24 Radio 143
3.2.25 Windscreen wiper and washer system 143
3.2.26 Liebherr automatic central lubrication system 145
3.2.27 Back-up alarm 148
3.2.28 Working basket 161
3.2.29 LIiDAT 152
3.3 Operation 1533.3.1 Daily start-up 153
3.3.2 Starting the engine 1565
3.3.3 Driving 156
3.3.4 Driving on public roads 165
3.3.5 Shutting down the machine 166
3.3.6 Moving working attachments 169
3.3.7 Regenerate the diesel particulate filter 176
3.3.8 Filling the tank using the filling pump 180
3.3.9 Forklift 182
3.3.10 2-in-1 steering 184
3.4 Working methods 186
3.4.1 Picking up material 186
3.4.2 Transporting and moving material 187
3.4.3 Emptying the working attachment 188
3.44 Grading work 188
3.4.5 Removing material from a slope or wall 189
3.4.6 Loading a transport vehicle 190
3.4.7 Excavation 192
3.5 Fitting and removing the attachment 194
3.5.1 Removing the working attachment from the quick-change device 194
3.5.2 Attaching working attachments to the quick-change device 197
3.6 Transport 201
3.6.1 Transporting the machine 201
3.6.2 Transport safety retainer 205
3.7 Emergency operation 207
3.7.1 Lowering the lift arms if the engine fails 207
3.7.2 Towing the machine 209
3.7.3 Emergency steering 212
3.7.4 Jump starting 213
4 Malfunctions 215
4.1 Servicecodes 215
41.1 Service code indicator in the display 215
4.2 Problems – Cause – Remedy 222
4.21 Warning symbols 222
4.2.2 Troubleshooting the Liebherr central lubrication system 223
4.3 Problem remedy 224
4.3.1 Replacing fuses 224
Maintenance 229
5.1 Maintenance and inspection schedule 229
5.2 Filling quantities and lubrication chart 234
5.2.1 Recommended lubricants 234
5.2.2 Recommended operating fluids 234
52.3 Lubrication chart 235
5.3 Lubricants and fuels 239
5.3.1 General information on changing lubricants and fuels 239
3.3.2 Starting the engine 1565
3.3.3 Driving 156
3.3.4 Driving on public roads 165
3.3.5 Shutting down the machine 166
3.3.6 Moving working attachments 169
3.3.7 Regenerate the diesel particulate filter 176
3.3.8 Filling the tank using the filling pump 180
3.3.9 Forklift 182
3.3.10 2-in-1 steering 184
3.4 Working methods 186
3.4.1 Picking up material 186
3.4.2 Transporting and moving material 187
3.4.3 Emptying the working attachment 188
3.44 Grading work 188
3.4.5 Removing material from a slope or wall 189
3.4.6 Loading a transport vehicle 190
3.4.7 Excavation 192
3.5 Fitting and removing the attachment 194
3.5.1 Removing the working attachment from the quick-change device 194
3.5.2 Attaching working attachments to the quick-change device 197
3.6 Transport 201
3.6.1 Transporting the machine 201
3.6.2 Transport safety retainer 205
3.7 Emergency operation 207
3.7.1 Lowering the lift arms if the engine fails 207
3.7.2 Towing the machine 209
3.7.3 Emergency steering 212
3.7.4 Jump starting 213
4 Malfunctions 215
4.1 Servicecodes 215
41.1 Service code indicator in the display 215
4.2 Problems – Cause – Remedy 222
4.21 Warning symbols 222
4.2.2 Troubleshooting the Liebherr central lubrication system 223
4.3 Problem remedy 224
4.3.1 Replacing fuses 224
Maintenance 229
5.1 Maintenance and inspection schedule 229
5.2 Filling quantities and lubrication chart 234
5.2.1 Recommended lubricants 234
5.2.2 Recommended operating fluids 234
52.3 Lubrication chart 235
5.3 Lubricants and fuels 239
5.3.1 General information on changing lubricants and fuels 239
5.3.2 Converting the hydraulic system from mineral oils to environmentally
harmless hydraulic fluids 239
53.3 Diesel fuels 240
5.3.4 Lubricating oils for diesel engines 241
5.3.56 Coolants for diesel engines 243
5.3.6 Hydraulic oil 245
5.3.7 Lubricating oils for splitter boxes 249
5.3.8 Lubricating oils for transmissions 250
5.3.9 Lubricating oils for axles 250
5.3.10 Lubrication grease and other lubricants 251
5.4 Safety precautions 253
5.5 Preparatory tasks for maintenance 254
5.5.1 Maintenance positions 254
5.5.2 Opening the service accesses 255
5.5.3 Turning off the battery main switch 257
5.6 Overall machine 259
5.6.1 Checking the machine for external damage 259
5.6.2 Removing loose parts, dirt, ice and snow from the machine 259
5.6.3 Cleaning the machine 259
5.6.4 Shutting down the machine for a lengthy period 261
5.6.5 Deactivating the machine 261
5.6.6 Checking the machine for leaks 261
5.6.7 Making sure the bolted connections are tight 262
harmless hydraulic fluids 239
53.3 Diesel fuels 240
5.3.4 Lubricating oils for diesel engines 241
5.3.56 Coolants for diesel engines 243
5.3.6 Hydraulic oil 245
5.3.7 Lubricating oils for splitter boxes 249
5.3.8 Lubricating oils for transmissions 250
5.3.9 Lubricating oils for axles 250
5.3.10 Lubrication grease and other lubricants 251
5.4 Safety precautions 253
5.5 Preparatory tasks for maintenance 254
5.5.1 Maintenance positions 254
5.5.2 Opening the service accesses 255
5.5.3 Turning off the battery main switch 257
5.6 Overall machine 259
5.6.1 Checking the machine for external damage 259
5.6.2 Removing loose parts, dirt, ice and snow from the machine 259
5.6.3 Cleaning the machine 259
5.6.4 Shutting down the machine for a lengthy period 261
5.6.5 Deactivating the machine 261
5.6.6 Checking the machine for leaks 261
5.6.7 Making sure the bolted connections are tight 262
5.6.8 Corrosion protection system for use with salt and artificial fertilisers
(optional): Carrying out corrosion protection 262
5.6.9 Qil analyses 262
Drive group 270
5.7.1 Checking the engine oil level 270
5.7.2 Draining off condensate and sediment from the fuel tank 270
5.7.3 Draining off condensate from the Separ fuel pre-filter 271
5.7.4 Changing the Separ fuel pre-filter insert 272
5.7.5 Changing the fuel fine filter 274
5.7.6 Bleeding the fuel system 275
5.7.7 Cleaning the air filter service cover and dust discharge valve 276
5.7.8 Cleaning or changing the main filter element 277
5.7.9 Changing the air filter safety element 280
5.7.10 Checking the oil level in the splitter box 281
Cooling system 283
5.8.1 Checking the coolant antifreeze and corrosion inhibitor concentration 283
5.8.2 Cleaning the cooling system 287
Hydraulic components 289
5.9.1 Checking the oil level in the hydraulic tank 289
Steering system 291
5.10.1 Testing the steering 291
5.10.2 Lubricating the bearing points on the steering cylinders 291
Brake system 293
5.11.1 Testing the service brake and parking brake 293
Electrical system 295
5.12.1 Checking the lights 295
Transmission 296
5.13.1 Checking the transmission oil level 296
Axles and cardan shafts 297
5.14.1 Checking the tyre pressure 297
5.14.2 Checking the wheel tightness 297
Steel components of the basic machine 299
5.15.1 Lubricating the articulation bearing and the rear axle oscillating bearing 299
5.16.2 Covering – lubricating locks and hinges 300
5.16.3 Greasing the rear section cover lower hinges 300
5.16 Working attachment 30
5.16.1 Lubricating the lift arms and attachment 301
5.6.9 Qil analyses 262
Drive group 270
5.7.1 Checking the engine oil level 270
5.7.2 Draining off condensate and sediment from the fuel tank 270
5.7.3 Draining off condensate from the Separ fuel pre-filter 271
5.7.4 Changing the Separ fuel pre-filter insert 272
5.7.5 Changing the fuel fine filter 274
5.7.6 Bleeding the fuel system 275
5.7.7 Cleaning the air filter service cover and dust discharge valve 276
5.7.8 Cleaning or changing the main filter element 277
5.7.9 Changing the air filter safety element 280
5.7.10 Checking the oil level in the splitter box 281
Cooling system 283
5.8.1 Checking the coolant antifreeze and corrosion inhibitor concentration 283
5.8.2 Cleaning the cooling system 287
Hydraulic components 289
5.9.1 Checking the oil level in the hydraulic tank 289
Steering system 291
5.10.1 Testing the steering 291
5.10.2 Lubricating the bearing points on the steering cylinders 291
Brake system 293
5.11.1 Testing the service brake and parking brake 293
Electrical system 295
5.12.1 Checking the lights 295
Transmission 296
5.13.1 Checking the transmission oil level 296
Axles and cardan shafts 297
5.14.1 Checking the tyre pressure 297
5.14.2 Checking the wheel tightness 297
Steel components of the basic machine 299
5.15.1 Lubricating the articulation bearing and the rear axle oscillating bearing 299
5.16.2 Covering – lubricating locks and hinges 300
5.16.3 Greasing the rear section cover lower hinges 300
5.16 Working attachment 30
5.16.1 Lubricating the lift arms and attachment 301
5.16.2 Checking the bucket bearing seals and the bearing bushings on the lift
arms 302
5.16.3 Lubricating and testing the quick-change device 304
5.17 Cab, heating and air conditioning 306
5.17.1 Cleaning the fresh and recirculated air filters 306
5.17.2 Changing the fresh and recirculated air filters 307
5.17.3 Checking the condition and function of the safety belt 308
5.17.4 Checking and topping up the windscreen washer reservoir 308
5.17.5 Lubricating the cab door hinges 309
5.17.6 Checking the seals on the driver’s cab 309
5.18 Lubrication system 31
5.18.1 Checking the lubrication system grease reservoir level 311
5.18.2 Checking the pipes, hoses and lubrication points of the lubrication
system 3n
5.18.3 Checking whether metered quantities are adequate at the bearing
points (grease collars) of the lubrication system 312
Index 313
5.16.3 Lubricating and testing the quick-change device 304
5.17 Cab, heating and air conditioning 306
5.17.1 Cleaning the fresh and recirculated air filters 306
5.17.2 Changing the fresh and recirculated air filters 307
5.17.3 Checking the condition and function of the safety belt 308
5.17.4 Checking and topping up the windscreen washer reservoir 308
5.17.5 Lubricating the cab door hinges 309
5.17.6 Checking the seals on the driver’s cab 309
5.18 Lubrication system 31
5.18.1 Checking the lubrication system grease reservoir level 311
5.18.2 Checking the pipes, hoses and lubrication points of the lubrication
system 3n
5.18.3 Checking whether metered quantities are adequate at the bearing
points (grease collars) of the lubrication system 312
Index 313
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