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Liebherr L 566 1617 Wheel Loader Service Manual – PDF DOWNLOAD
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Liebherr L 566 1617 Wheel Loader Service Manual – PDF DOWNLOAD
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Description
Liebherr L 566 1617 Wheel Loader Service Manual – PDF DOWNLOAD
FILE DETAILS:
Liebherr L 566 1617 Wheel Loader Service Manual – PDF DOWNLOAD
Language : English
Pages : 644
Downloadable : Yes
File Type : PDF
Size: 144 MB
DESCRIPTION:
Liebherr L 566 1617 Wheel Loader Service Manual – PDF DOWNLOAD
Preface
Notes for users
- This service manual is designed for trained specialist staff of the Liebherr organisation and their dealers.
- This service manual contains specialist knowledge for repairing Liebherr construc- tion machines. Basic specialist knowledge on electronics, hydraulics, mechanics and engine technology is not contained in this service manual. Therefore special- ized training and qualifications are necessary. Liebherr recommends participating in the Liebherr training program for construction machines.
In this service manual you will find information on:
— Special tools
— Technical data
— Maintenance intervals and maintenance tasks
— Adjustment procedures
— Structure and function descriptions
— Removal and installation tasks
— Circuit diagrams, hydraulic plans and technical drawings
- You will find information on controls and operation in the operator’s manual. Information on spare parts are in the spare parts catalogue. Please observe the local accident prevention laws.
- You can find information on repairs of machine parts in the service documentation under “Wheel loader – repair instructions”.
Introduction:
Intended Use:
1.1. Laws, Rules, Guidelines and Safety Regulations
To ensure safe operation:
- Consult with the worksite manager about safety regulations at the place of use.
- Adhere to safety regulations at the place of use.
- Follow traffic regulations.
- Adhere to valid guidelines provided by insurers (for example, employers’ professional liability insurance companies, accident insurance, etc.).
- Avoid working methods that can endanger safety.
- Follow all intervals specified for recurrent checks and inspections as outlined in this operator’s manual.
1.2. Intended Use of Wheel Loader
The wheel loader is used to pick up, move, and dump the following materials:
- Soil
- Stones
- Broken rocks
- Bulk materials
This applies to a standard machine under normal operating conditions. Special applications are described in a separate options operator’s manual.
To ensure the intended use:
- Adhere to the operator’s manual.
- Follow maintenance intervals.
- Carry out inspection and maintenance tasks.
- Follow the specifications in the technical data.
- When using the machine on public roads, ensure it complies with applicable national regulations.
- Only lift loads with intended working attachments (fork prongs, crane boom), which must be properly fitted and functioning.
- Ensure that machines used underground (for mining and tunnel construction) are fitted with systems to reduce exhaust emissions (such as diesel particulate filters).
- Adhere to the requirements of each individual country for underground operation.
- For special uses, use special working attachments and, if necessary, special safety equipment.
- Exclusively mount and use special working attachments with approval and as per the stipulations of the manufacturer of the basic machine.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Liebherr L 566 1617 Wheel Loader Service Manual – PDF DOWNLOAD
010 Introduction 010-1
010.1 Safety instructions 010-4
010.1.1 Information on these instructions 010-4
010.1.1.1 Representation of warning messages 010-4
010.1.1.2 Graphic symbols in these instructions 010-4
010.1.2 Intended use 010-5
010.1.2.1 Laws, rules, guidelines and safety regulations 010-5
010.1.2.2 Intended use 010-5
010.1.2.3 Foreseeable misuse 010-6
010.1.2.4 Operating conditions 010-6
010.1.2.5 Disposal 010-7
010.1.3 Description of staff 010-7
010.1.3.1 Personal protective equipment 010-7
010.1.3.2 Requirements for staff 010-8
010.1.3.3 Operating company 010-8
010.1.3.4 Operator 010-9
010.1.3.5 Maintenance staff 010-9
010.1.3.6 Refrigeration technician 010-10
010.1.3.7 Slinger 010-11
010.1.3.8 Spotter 010-12
0101.4 Protective devices on the machine 010-12
010.1.4.1 Operator’s cab 010-12
010.1.4.2 Roll over protective structure (ROPS) 010-13
010.1.4.3 Falling object protective structures (FOPS) 010-13
0101.5 Emergency equipment on the machine 010-13
010.1.5.1 Emergency exit (standard) 010-13
010.1.5.2 Fire extinguisher (option) 010-14
010.1.6 Safe operation 010-14
010.1.6.1 Intoxicants 010-14
010.1 Safety instructions 010-4
010.1.1 Information on these instructions 010-4
010.1.1.1 Representation of warning messages 010-4
010.1.1.2 Graphic symbols in these instructions 010-4
010.1.2 Intended use 010-5
010.1.2.1 Laws, rules, guidelines and safety regulations 010-5
010.1.2.2 Intended use 010-5
010.1.2.3 Foreseeable misuse 010-6
010.1.2.4 Operating conditions 010-6
010.1.2.5 Disposal 010-7
010.1.3 Description of staff 010-7
010.1.3.1 Personal protective equipment 010-7
010.1.3.2 Requirements for staff 010-8
010.1.3.3 Operating company 010-8
010.1.3.4 Operator 010-9
010.1.3.5 Maintenance staff 010-9
010.1.3.6 Refrigeration technician 010-10
010.1.3.7 Slinger 010-11
010.1.3.8 Spotter 010-12
0101.4 Protective devices on the machine 010-12
010.1.4.1 Operator’s cab 010-12
010.1.4.2 Roll over protective structure (ROPS) 010-13
010.1.4.3 Falling object protective structures (FOPS) 010-13
0101.5 Emergency equipment on the machine 010-13
010.1.5.1 Emergency exit (standard) 010-13
010.1.5.2 Fire extinguisher (option) 010-14
010.1.6 Safe operation 010-14
010.1.6.1 Intoxicants 010-14
010.1.6.2 Dangerous fuels and operating fluids 010-14
010.1.6.3 Transporting machine 010-15
010.1.6.4 Access to machine 010-15
010.1.6.5 Machine danger zone 010-16
010.1.6.6 Visibility 010-16
010.1.6.7 Protection against vibration 010-17
010.1.6.8 Operation of machine 010-18
010.1.7 Safe maintenance 010-21
010.1.7.1 Spare parts 010-21
010.1.7.2 Heavy parts 010-21
010.1.7.3 Regular checks 010-22
010.1.8 Modifications to the machine 010-22
010.1.8.1 Modifications, add-ons and retrofittings 010-22
Special tools for maintenance and repair work 010-23
010.21 Special tools, general 010-23
010.2.2 Special tools for the diesel engine 010-23
010.2.3 Special tools for the electrical system 010-24
010.2.4 Special tools for the transmission 010-25
010.2.5 Special tools for front axle MT-L II 010-25
010.2.6 Special tools for rear axle MT-L II 010-25
010.2.7 Special tools for the air conditioning system 010-26
010.2.8 Special tools for cab glazing 010-26
010.2.9 Special tools for the central lubrication system (Liebherr) 010-26
Standards and regulations 010-28
010.3.1 Prestressing forces and tightening torques for bolts with metric
standard and fine threads as per DIN ISO 261 010-28
010.3.1.1 Range of application and purpose 010-28
010.3.1.2 Other applicable documents 010-28
010.3.1.3 Modifications and descriptions 010-29
010.3.1.4 Tightening torques 010-29
010.3.2 Liebherr standards for assembly instructions and tightening torquesp10-35
Preservation guidelines 010-36
010.4.1 General information 010-36
010.4.2 Machine out of service for an unknown period of time 010-36
010.4.3 Putting the machine out of service 010-37
010.1.6.3 Transporting machine 010-15
010.1.6.4 Access to machine 010-15
010.1.6.5 Machine danger zone 010-16
010.1.6.6 Visibility 010-16
010.1.6.7 Protection against vibration 010-17
010.1.6.8 Operation of machine 010-18
010.1.7 Safe maintenance 010-21
010.1.7.1 Spare parts 010-21
010.1.7.2 Heavy parts 010-21
010.1.7.3 Regular checks 010-22
010.1.8 Modifications to the machine 010-22
010.1.8.1 Modifications, add-ons and retrofittings 010-22
Special tools for maintenance and repair work 010-23
010.21 Special tools, general 010-23
010.2.2 Special tools for the diesel engine 010-23
010.2.3 Special tools for the electrical system 010-24
010.2.4 Special tools for the transmission 010-25
010.2.5 Special tools for front axle MT-L II 010-25
010.2.6 Special tools for rear axle MT-L II 010-25
010.2.7 Special tools for the air conditioning system 010-26
010.2.8 Special tools for cab glazing 010-26
010.2.9 Special tools for the central lubrication system (Liebherr) 010-26
Standards and regulations 010-28
010.3.1 Prestressing forces and tightening torques for bolts with metric
standard and fine threads as per DIN ISO 261 010-28
010.3.1.1 Range of application and purpose 010-28
010.3.1.2 Other applicable documents 010-28
010.3.1.3 Modifications and descriptions 010-29
010.3.1.4 Tightening torques 010-29
010.3.2 Liebherr standards for assembly instructions and tightening torquesp10-35
Preservation guidelines 010-36
010.4.1 General information 010-36
010.4.2 Machine out of service for an unknown period of time 010-36
010.4.3 Putting the machine out of service 010-37
010.4.3.1 Out of service for up to 2 months 010-37
010.4.3.2 Out of service for up to 12 months 010-38
010.4.3.3 Out of service for longer than 12 months 010-39
010.44 Putting back into service 010-39
010.4.4.1 After being out of service for 2 months 010-39
010.4.4.2 After being out of service for 12 months 010-40
010.443 After being out of service for longer than 12 months 010-40
020 Technical data 020-1
020.1 Overall machine 020-5
0201.1 Complete machine with loading bucket
L566-1617; 020-5
0201.2 Complete machine with loading bucket (industrial lift arms)
L 566-1617; 020-6
020.1.3 Working attachment: light material bucket
L566-1617; 020-8
020.1.4 Working attachment: log grappler
L566-1617; 020-9
020.2 Drive group 020-12
020.2.1 Diesel engine
L566-1617; 020-12
0202.2 Fuel tank
L566-1617; 020-13
020.2.3 Fuel level sensor
L566-1617; 020-13
020.2.4 Fuel pre-filter (separator filter)
L566-1617; 020-13
020.2.5 Air filter vacuum switch
L566-1617; 020-13
0202.6 Clutch
L566-1617; 020-14
020.2.7 Splitter box
L566-1617; 020-14
020.3 Cooling system 020-15
020.3.1 Fan gear pump
L566-1617; 020-15
020.3.2 Fan gear motor
L566-1617; 020-15
020.3.3 Hydraulic oil temperature sensor B8
L566-1617; 020-15
020.4 Working hydraulics 020-16
020.4.1 Working hydraulics pump
L566-1617; 020-16
020.4.2 Control valve block
1566-1617; 020-16
020.4.3 Pilot control unit
L566-1617; 020-16
020.4.4 Working hydraulics lockout solenoid valve Y14
L566-1617; 020-17
020.4.5 Pilot control hydro accumulator
L566-1617; 020-17
020.4.6 Stabilisation module
L 566-1617; 020-17
020.4.7 Ride control hydro accumulator
L566-1617; 020-17
020.4.8 Z kinematics and industrial lift arms lift cylinder
L 566-1617; 020-17
020.4.9 Z kinematics tilt cylinder
L566-1617; 020-18
020.5 Travel hydraulics 020-19
020.5.1 Travel pump
L566-1617; 020-19
020.5.2 Travel motor 1
L 566-1617; 020-19
020.5.3 Travel motor 2
L 566-1617; 020-19
020.5.4 Variable displacement motor scavenging gear pump
L566-1617; 020-20
020.6 Hydraulic components 020-21
020.6.1 Filter unit
L566-1617; 020-21
020.6.2 Breather filter
L 566-1617; 020-21
020.7 Steering system 020-22
020.7.1 Steering pump
L566-1617; 020-22
020.7.2 Servostat
L 566-1617; 020-22
020.7.3 Steering cylinder
L566-1617; 020-22
020.7.4 Steering damper hydro accumulator
L 566-1617; 020-23
020.7.5 Emergency steering pump
L566-1617; 020-23
010.4.3.2 Out of service for up to 12 months 010-38
010.4.3.3 Out of service for longer than 12 months 010-39
010.44 Putting back into service 010-39
010.4.4.1 After being out of service for 2 months 010-39
010.4.4.2 After being out of service for 12 months 010-40
010.443 After being out of service for longer than 12 months 010-40
020 Technical data 020-1
020.1 Overall machine 020-5
0201.1 Complete machine with loading bucket
L566-1617; 020-5
0201.2 Complete machine with loading bucket (industrial lift arms)
L 566-1617; 020-6
020.1.3 Working attachment: light material bucket
L566-1617; 020-8
020.1.4 Working attachment: log grappler
L566-1617; 020-9
020.2 Drive group 020-12
020.2.1 Diesel engine
L566-1617; 020-12
0202.2 Fuel tank
L566-1617; 020-13
020.2.3 Fuel level sensor
L566-1617; 020-13
020.2.4 Fuel pre-filter (separator filter)
L566-1617; 020-13
020.2.5 Air filter vacuum switch
L566-1617; 020-13
0202.6 Clutch
L566-1617; 020-14
020.2.7 Splitter box
L566-1617; 020-14
020.3 Cooling system 020-15
020.3.1 Fan gear pump
L566-1617; 020-15
020.3.2 Fan gear motor
L566-1617; 020-15
020.3.3 Hydraulic oil temperature sensor B8
L566-1617; 020-15
020.4 Working hydraulics 020-16
020.4.1 Working hydraulics pump
L566-1617; 020-16
020.4.2 Control valve block
1566-1617; 020-16
020.4.3 Pilot control unit
L566-1617; 020-16
020.4.4 Working hydraulics lockout solenoid valve Y14
L566-1617; 020-17
020.4.5 Pilot control hydro accumulator
L566-1617; 020-17
020.4.6 Stabilisation module
L 566-1617; 020-17
020.4.7 Ride control hydro accumulator
L566-1617; 020-17
020.4.8 Z kinematics and industrial lift arms lift cylinder
L 566-1617; 020-17
020.4.9 Z kinematics tilt cylinder
L566-1617; 020-18
020.5 Travel hydraulics 020-19
020.5.1 Travel pump
L566-1617; 020-19
020.5.2 Travel motor 1
L 566-1617; 020-19
020.5.3 Travel motor 2
L 566-1617; 020-19
020.5.4 Variable displacement motor scavenging gear pump
L566-1617; 020-20
020.6 Hydraulic components 020-21
020.6.1 Filter unit
L566-1617; 020-21
020.6.2 Breather filter
L 566-1617; 020-21
020.7 Steering system 020-22
020.7.1 Steering pump
L566-1617; 020-22
020.7.2 Servostat
L 566-1617; 020-22
020.7.3 Steering cylinder
L566-1617; 020-22
020.7.4 Steering damper hydro accumulator
L 566-1617; 020-23
020.7.5 Emergency steering pump
L566-1617; 020-23
020.7.6 Emergency steering pressure switch B3
L566-1617; 020-23
020.7.7 Emergency steering check pressure switch B3a
L566-1617; 020-23
020.8 Brake system 020-24
020.8.1 Brake system gear pump
L566-1617; 020-24
0208.2 Compact brake valve
L566-1617; 020-24
020.8.3 Service brake hydro accumulator
L566-1617; 020-24
0208.4 Brake light pressure switch B12
L566-1617; 020-24
020.8.5 Accumulator charge pressure switch B19
L566-1617; 020-25
0208.6 Parking brake hydro accumulator
L566-1617; 020-25
020.8.7 Overspeed protection solenoid valve Y16
L566-1617; 020-25
020.9 Electrical system 020-26
020.9.1 Central control unit (Master 4)
L566-1617; 020-26
020.9.2 Input module
L566-1617; 020-26
020.9.3 Output module
L566-1617; 020-26
020.9.4 Battery
L566-1617; 020-27
0209.5 Voltage transformer
L566-1617; 020-27
020.10 Gearbox 020-28
020.10.1 Transmission
L566-1617; 020-28
2 020.10.2 Gear shifting solenoid valves
g L566-1617; 020-29
£ 020.10.3 Speed sensors
g L566-1617; 020-29
8 020.10.4 Transmission gear pump
s L566-1617; 020-29
g 020.11 Axles and drive shafts 020-30
3 020.11.1 Front cardan shaft
L566-1617; 020-30
020.112 Rear cardan shaft
L566-1617; 020-30
020.7.7 Emergency steering check pressure switch B3a
L566-1617; 020-23
020.8 Brake system 020-24
020.8.1 Brake system gear pump
L566-1617; 020-24
0208.2 Compact brake valve
L566-1617; 020-24
020.8.3 Service brake hydro accumulator
L566-1617; 020-24
0208.4 Brake light pressure switch B12
L566-1617; 020-24
020.8.5 Accumulator charge pressure switch B19
L566-1617; 020-25
0208.6 Parking brake hydro accumulator
L566-1617; 020-25
020.8.7 Overspeed protection solenoid valve Y16
L566-1617; 020-25
020.9 Electrical system 020-26
020.9.1 Central control unit (Master 4)
L566-1617; 020-26
020.9.2 Input module
L566-1617; 020-26
020.9.3 Output module
L566-1617; 020-26
020.9.4 Battery
L566-1617; 020-27
0209.5 Voltage transformer
L566-1617; 020-27
020.10 Gearbox 020-28
020.10.1 Transmission
L566-1617; 020-28
2 020.10.2 Gear shifting solenoid valves
g L566-1617; 020-29
£ 020.10.3 Speed sensors
g L566-1617; 020-29
8 020.10.4 Transmission gear pump
s L566-1617; 020-29
g 020.11 Axles and drive shafts 020-30
3 020.11.1 Front cardan shaft
L566-1617; 020-30
020.112 Rear cardan shaft
L566-1617; 020-30
020.11.3 Tyres
L566-1617; 020-30
020.11.3.2 Special tyres 020-31
020.12 Steel parts of the basic machine 020-32
020.12.1 Ballast weight
L566-1617; 020-32
020.13 Operator’s cab, heating and air conditioning 020-33
020.13.1 Heating, air conditioning
L566-1617; 020-33
020.13.2.1 Air conditioning 020-33
020.13.3.1 Air conditioning compressor 020-33
020.13.4 Condenser
1566-1617; 020-33
020.13.5 Dryer
L566-1617; 020-34
020.13.6 Air conditioning pressure switch
1566-1617; 020-34
020.14 Lubrication system 020-35
020.14.1 Central lubrication system (Liebherr)
L566-1617; 020-35
020.14.1.1 Central lubrication pump 020-35
020.14.1.2 Progressive distributor 020-35
020.14.2 Progressive distributor
L566-1617; 020-36
020.1421 MXF 020-36
020.1422 MXF 25 020-36
020.14.2.3 MX-F 45 020-37
020.14.24 MX-F75 020-37
020.14.2.5 MX-F105 020-37
030 Maintenance 030-1
020.11.3.2 Special tyres 020-31
020.12 Steel parts of the basic machine 020-32
020.12.1 Ballast weight
L566-1617; 020-32
020.13 Operator’s cab, heating and air conditioning 020-33
020.13.1 Heating, air conditioning
L566-1617; 020-33
020.13.2.1 Air conditioning 020-33
020.13.3.1 Air conditioning compressor 020-33
020.13.4 Condenser
1566-1617; 020-33
020.13.5 Dryer
L566-1617; 020-34
020.13.6 Air conditioning pressure switch
1566-1617; 020-34
020.14 Lubrication system 020-35
020.14.1 Central lubrication system (Liebherr)
L566-1617; 020-35
020.14.1.1 Central lubrication pump 020-35
020.14.1.2 Progressive distributor 020-35
020.14.2 Progressive distributor
L566-1617; 020-36
020.1421 MXF 020-36
020.1422 MXF 25 020-36
020.14.2.3 MX-F 45 020-37
020.14.24 MX-F75 020-37
020.14.2.5 MX-F105 020-37
030 Maintenance 030-1
030.1 Maintenance and inspection schedule
030-10
030.2 Filling quantities and lubrication chart
030-15
030.2.1 Recommended lubricants
L566-1617; 030-15
030.22 Recommended operating fluids
L566-1617; 030-16
030.3 Lubricants and fuels 030-17
030.3.1 General information on lubricants and fuels 030-17
L566-1617; 030-16
030.3 Lubricants and fuels 030-17
030.3.1 General information on lubricants and fuels 030-17
030.3.1.1 General questions 030-17
030.3.1.2 Safety data sheets 030-17
030.3.1.3 Technical data sheets 030-17
030.3.1.4 Specific Liebherr standards 030-17
030.3.2 General information on changing lubricants and fuels 030-17
030.3.3 Converting hydraulic system from mineral oils to biodegradable
030.3.2 General information on changing lubricants and fuels 030-17
030.3.3 Converting hydraulic system from mineral oils to biodegradable
hydraulic fluids 030-18
030.34 Diesel fuels
030.34 Diesel fuels
L566-1617; 030-18
030.3.4.1 Specification 030-18
030.3.4.2 High sulphur content in the diesel fuel 030-18
030.3.4.3 Diesel fuel at low temperatures (winter operation) 030-19
030.3.5 Lubricating oils for diesel engines
030.3.5 Lubricating oils for diesel engines
L566-1617; 030-19
030.3.5.1 Lubricating oil quality 030-19
030.3.5.2 Lubricating oil viscosity 030-19
030.3.5.3 Lubricating oil change intervals 030-20
030.36 Refrigerant
030.36 Refrigerant
L566-1617; 030-21
030.3.7 Coolant
030.3.7 Coolant
L566-1617; 030-21
030.3.7.1 Requirements for the water used 030-21
030.3.7.2 Antifreeze and corrosion inhibitor 030-21
030.3.7.3 Minimum quality requirement 030-22
030.3.8 Hydraulic oil
030.3.8 Hydraulic oil
L566-1617; 030-22
030.3.8.1 Liebherr hydraulic oil 030-22
030.3.8.2 Using engine oil as hydraulic oil 030-23
030.3.8.3 Warming up 030-24
030.3.8.4 Biodegradable hydraulic oils 030-24
030.3.8.5 Changing the oil, analysing the oil, changing filters 030-25
030.3.9 Lubricating oils for splitter boxes
030.3.9 Lubricating oils for splitter boxes
L566-1617; 030-26
030.3.10 Lubricating oils for transmissions
030.3.10 Lubricating oils for transmissions
L566-1617; 030-27
030.3.11 Lubricating oils for axles
030.3.11 Lubricating oils for axles
L566-1617; 030-28
030.3.12 Lubrication grease and other lubricants
030.3.12 Lubrication grease and other lubricants
L566-1617; 030-28
030.3.12.1 Minimum quality requirements 030-29
030.3.12.2 Liebherr lubrication grease 030-29
030.4 Maintenance tasks 030-31
030.4.1 Safety precautions
L 566-1617; 030-31
030.4.2 Preparatory tasks for maintenance 030-31
030.4.2.1 Maintenance positions
L566-1617; 030-32
0304.2.2 Opening the service accesses
L566-1617; 030-33
030.4.2.3 Turning off the battery main switch
L566-1617; 030-35
030.4.3 Overall machine 030-36
030.4.3.1 Checking the machine for external damage
L566-1617; 030-36
030.4.3.2 Removing loose parts, dirt, ice and snow from the
machine
L566-1617; 030-36
0304.3.3 Cleaning the machine
L 566-1617; 030-36
030.4.3.4 Checking the machine for leaks
1566-1617; 030-38
0304.3.5 Making sure the bolted connections are tight
L566-1617; 030-38
030.4.3.6 Corrosion protection system for use with salt and arti-
ficial fertilisers (optional): Carrying out corrosion
protection
1566-1617; 030-38
030.4.3.7 Oil analyses
1566-1617; 030-38
030.4.4 Drive group 030-45
030.4.4.1 Checking the engine oil level
L566-1617; 030-45
0304.4.2 Changing the engine oil
1566-1617; 030-46
0304.43 Changing the engine oil filter
L566-1617; 030-47
030.4.4.4 Checking the V-ribbed belt on the engine
1566-1617; 030-48
030.445 Changing the V-ribbed belt on the engine
L 566-1617; 030-50
0304.46 Checking the diesel engine valve clearance
030.3.12.2 Liebherr lubrication grease 030-29
030.4 Maintenance tasks 030-31
030.4.1 Safety precautions
L 566-1617; 030-31
030.4.2 Preparatory tasks for maintenance 030-31
030.4.2.1 Maintenance positions
L566-1617; 030-32
0304.2.2 Opening the service accesses
L566-1617; 030-33
030.4.2.3 Turning off the battery main switch
L566-1617; 030-35
030.4.3 Overall machine 030-36
030.4.3.1 Checking the machine for external damage
L566-1617; 030-36
030.4.3.2 Removing loose parts, dirt, ice and snow from the
machine
L566-1617; 030-36
0304.3.3 Cleaning the machine
L 566-1617; 030-36
030.4.3.4 Checking the machine for leaks
1566-1617; 030-38
0304.3.5 Making sure the bolted connections are tight
L566-1617; 030-38
030.4.3.6 Corrosion protection system for use with salt and arti-
ficial fertilisers (optional): Carrying out corrosion
protection
1566-1617; 030-38
030.4.3.7 Oil analyses
1566-1617; 030-38
030.4.4 Drive group 030-45
030.4.4.1 Checking the engine oil level
L566-1617; 030-45
0304.4.2 Changing the engine oil
1566-1617; 030-46
0304.43 Changing the engine oil filter
L566-1617; 030-47
030.4.4.4 Checking the V-ribbed belt on the engine
1566-1617; 030-48
030.445 Changing the V-ribbed belt on the engine
L 566-1617; 030-50
0304.46 Checking the diesel engine valve clearance
030.4.4.7 Checking the bleeder filter of the crankcase
L566-1617; 030-53
030.4.4.8 Checking the crankshaft torsional vibration damper
030.4.4.8 Checking the crankshaft torsional vibration damper
1566-1617; 030-54
030.4.4.9 Changing the crankshaft torsional vibration damper
030.4.4.9 Changing the crankshaft torsional vibration damper
L566-1617; 030-56
030.4.4.10 Draining off condensate and sediment from the fuel
030.4.4.10 Draining off condensate and sediment from the fuel
tank
L 566-1617; 030-58
030.4.4.11 Draining off condensate from the Separ fuel pre-filter
030.4.4.11 Draining off condensate from the Separ fuel pre-filter
L566-1617; 030-59
030.4.4.12 Draining off condensate from the fuel pre-filter
030.4.4.12 Draining off condensate from the fuel pre-filter
L566-1617; 030-59
030.4.4.13 Changing the Separ fuel pre-filter insert
030.4.4.13 Changing the Separ fuel pre-filter insert
L566-1617; 030-60
030.4.4.14 Changing the fuel pre-filter
030.4.4.14 Changing the fuel pre-filter
L566-1617; 030-62
030.4.4.15 Changing the fuel fine filter
030.4.4.15 Changing the fuel fine filter
1566-1617; 030-63
030.4.4.16 Bleeding the fuel system
030.4.4.16 Bleeding the fuel system
L566-1617; 030-64
030.4.4.17 Cleaning the air filter service cover and dust
discharge valve
discharge valve
1566-1617; 030-64
030.4.4.18 Checking the air suction hoses for leaks and tight
030.4.4.18 Checking the air suction hoses for leaks and tight
fitting
L566-1617; 030-65
030.4.4.19 Cleaning or changing the main filter element
030.4.4.19 Cleaning or changing the main filter element
L566-1617; 030-66
030.4.4.20 Changing the air filter safety element
030.4.4.20 Changing the air filter safety element
L 566-1617; 030-69
030.4.4.21 Cleaning the oil bath air filter (optional)
030.4.4.21 Cleaning the oil bath air filter (optional)
L566-1617; 030-70
030.4.4.22 Checking the oil level in the splitter box
030.4.4.22 Checking the oil level in the splitter box
L566-1617; 030-71
030.4.4.23 Changing the splitter box oil
030.4.4.23 Changing the splitter box oil
L 566-1617; 030-72
030.4.4.24 Checking the exhaust system for leaks and tight
030.4.4.24 Checking the exhaust system for leaks and tight
fitting
1566-1617; 030-73
0304.5 Cooling system 030-74
030.4.5.1 Checking the coolant level
1566-1617; 030-74
030.4.5.2 Checking the coolant antifreeze and corrosion inhib-
030.4.5.2 Checking the coolant antifreeze and corrosion inhib-
itor concentration
1566-1617; 030-75
0304.53 Cleaning the cooling system
L566-1617; 030-80
0304.5.4 Changing the coolant
1566-1617; 030-81
030.4.6 Working hydraulics 030-83
030.4.6.1 Lubricating the solenoids, universal joints and
tappets on the pilot control unit
L566-1617; 030-83
030.4.7 Hydraulic components 030-84
0304.71 Checking the oil level in the hydraulic tank
1566-1617; 030-84
030.4.7.2 Checking and cleaning the magnetic rod on the
hydraulic tank
L566-1617; 030-86
0304.7.3 Draining off condensate and sediment from the
hydraulic tank
L566-1617; 030-87
0304.7.4 Changing the hydraulic tank return suction filter
L566-1617; 030-88
0304.7.5 Changing the hydraulic tank breather filter
L566-1617; 030-89
0304.7.6 Hydraulic tank – changing the oil in the hydraulic
system
1566-1617; 030-89
030.4.8 Steering system 030-91
030.4.8.1 Testing the steering
L566-1617; 030-91
030.4.8.2 Lubricating the bearing points on the steering cylin-
ders
1566-1617; 030-92
030.4.9 Brake system 030-93
030.4.9.1 Testing the service brake and parking brake
L566-1617; 030-93
030.4.9.2 Checking the service brake discs for wear
1566-1617; 030-94
030.4.9.3 Checking the gap and wear on the parking brake
linings
L566-1617; 030-96
030.4.10 Electrical system 030-101
030.4.10.1 Checking the lights
1566-1617; 030-101
030.4.10.2 Checking the batteries, fluid level and terminals
1566-1617; 030-102
L566-1617; 030-80
0304.5.4 Changing the coolant
1566-1617; 030-81
030.4.6 Working hydraulics 030-83
030.4.6.1 Lubricating the solenoids, universal joints and
tappets on the pilot control unit
L566-1617; 030-83
030.4.7 Hydraulic components 030-84
0304.71 Checking the oil level in the hydraulic tank
1566-1617; 030-84
030.4.7.2 Checking and cleaning the magnetic rod on the
hydraulic tank
L566-1617; 030-86
0304.7.3 Draining off condensate and sediment from the
hydraulic tank
L566-1617; 030-87
0304.7.4 Changing the hydraulic tank return suction filter
L566-1617; 030-88
0304.7.5 Changing the hydraulic tank breather filter
L566-1617; 030-89
0304.7.6 Hydraulic tank – changing the oil in the hydraulic
system
1566-1617; 030-89
030.4.8 Steering system 030-91
030.4.8.1 Testing the steering
L566-1617; 030-91
030.4.8.2 Lubricating the bearing points on the steering cylin-
ders
1566-1617; 030-92
030.4.9 Brake system 030-93
030.4.9.1 Testing the service brake and parking brake
L566-1617; 030-93
030.4.9.2 Checking the service brake discs for wear
1566-1617; 030-94
030.4.9.3 Checking the gap and wear on the parking brake
linings
L566-1617; 030-96
030.4.10 Electrical system 030-101
030.4.10.1 Checking the lights
1566-1617; 030-101
030.4.10.2 Checking the batteries, fluid level and terminals
1566-1617; 030-102
030.4.10.3
030.4.11 Gearbox
Changing the travel direction rocker switch and cap
(optional) on the control lever
L566-1617; 030-104
(optional) on the control lever
L566-1617; 030-104
030-106
030.4.11.1 Checking the transmission oil level
L 566-1617; 030-106
030.4.11.2 Changing the transmission oil
L566-1617; 030-107
030.4.11.3 Changing the transmission oil filter
1566-1617; 030-108
0304.12 Axles and drive shafts 030-109
030.4.12.1 Checking the axle oil levels
L566-1617; 030-109
030.4.12.2 Changing the axle oil
1566-1617; 030-109
030.4.12.3 Checking the cardan shafts
L566-1617; 030-111
030.4.124 Checking the tyre pressure
L566-1617; 030-111
030.4.12.5 Checking the wheel tightness
L566-1617; 030-111
0304.13 Steel parts of the basic machine 030-112
030.4.13.1 Lubricating the articulation bearing and the rear axle
oscillating bearing
L566-1617; 030-112
030.4.13.2 Covering – lubricating locks and hinges
L566-1617; 030-113
030.4.13.3 Greasing the rear section cover lower hinges
1566-1617; 030-114
030.4.14 Working attachment 030-114
030.4.14.1 Lubricating lift arms and attached working attach-
ment
L566-1617; 030-114
030.4.14.2 Checking the bucket bearing seals and the bearing
bushings on the lift arms
L566-1617; 030-115
030.4.14.3 Checking the lift arm bucket stops
L566-1617; 030-117
030.4.14.4 Lubricating and testing the quick-change device
L566-1617; 030-118
0304.15 Operator’s cab, heating and air conditioning 030-119
030.4.15.1 Lubricating the elongated hole on the accelerator
L 566-1617; 030-106
030.4.11.2 Changing the transmission oil
L566-1617; 030-107
030.4.11.3 Changing the transmission oil filter
1566-1617; 030-108
0304.12 Axles and drive shafts 030-109
030.4.12.1 Checking the axle oil levels
L566-1617; 030-109
030.4.12.2 Changing the axle oil
1566-1617; 030-109
030.4.12.3 Checking the cardan shafts
L566-1617; 030-111
030.4.124 Checking the tyre pressure
L566-1617; 030-111
030.4.12.5 Checking the wheel tightness
L566-1617; 030-111
0304.13 Steel parts of the basic machine 030-112
030.4.13.1 Lubricating the articulation bearing and the rear axle
oscillating bearing
L566-1617; 030-112
030.4.13.2 Covering – lubricating locks and hinges
L566-1617; 030-113
030.4.13.3 Greasing the rear section cover lower hinges
1566-1617; 030-114
030.4.14 Working attachment 030-114
030.4.14.1 Lubricating lift arms and attached working attach-
ment
L566-1617; 030-114
030.4.14.2 Checking the bucket bearing seals and the bearing
bushings on the lift arms
L566-1617; 030-115
030.4.14.3 Checking the lift arm bucket stops
L566-1617; 030-117
030.4.14.4 Lubricating and testing the quick-change device
L566-1617; 030-118
0304.15 Operator’s cab, heating and air conditioning 030-119
030.4.15.1 Lubricating the elongated hole on the accelerator
pedal and checking the bearing
L566-1617; 030-119
L566-1617; 030-119
L566-1617
030.4.15.2 Cleaning the fresh and recirculated air filters
L566-1617; 030-120
030.4.15.3 Changing the fresh and recirculated air filters
1566-1617; 030-122
030.4.15.4 Checking the condition and function of the safety belt
L566-1617; 030-123
030.4.15.5 Checking and topping up windscreen washer fluid
L566-1617; 030-123
030.4.15.6 Checking the seals on the driver’s cab
L566-1617; 030-124
030.4.15.7 Heating and air conditioning unit: Testing the function
1566-1617; 030-124
030.4.16 Lubrication system 030-126
030.4.16.1 Checking the lubrication system grease reservoir
level
L566-1617; 030-126
030.4.16.2 Checking the pipes, hoses and lubrication points of
the lubrication system
1566-1617; 030-127
0304.16.3 Checking whether metered quantities are adequate
at the bearing points (grease collars) of the lubrica-
tion system
1566-1617; 030-127
030.5 Testing and adjustment checklist
L566-1617; 030-128
030.6 Testing and adjustment tasks 030-133
030.6.1 Safety precautions
L566-1617; 030-133
030.6.2 Overall machine 030-133
030.6.2.1 Preparatory tasks for testing and adjustment
1566-1617; 030-133
0306.2.2 Bringing the machine up to operating temperature
L566-1617; 030-135
030.6.3 Drive group 030-135
030.6.3.1 Calibrating the pedals
1566-1617; 030-135
030.6.3.2 Checking the engine speed
L566-1617; 030-136
030.6.3.3 Reading the diesel engine service files
L566-1617; 030-136
030.6.4 Cooling system 030-139
030.6.4.1 Fan gear motor proportional pressure relief valve
L566-1617; 030-139
030.6.5 Working hydraulics 030-141
030.4.15.2 Cleaning the fresh and recirculated air filters
L566-1617; 030-120
030.4.15.3 Changing the fresh and recirculated air filters
1566-1617; 030-122
030.4.15.4 Checking the condition and function of the safety belt
L566-1617; 030-123
030.4.15.5 Checking and topping up windscreen washer fluid
L566-1617; 030-123
030.4.15.6 Checking the seals on the driver’s cab
L566-1617; 030-124
030.4.15.7 Heating and air conditioning unit: Testing the function
1566-1617; 030-124
030.4.16 Lubrication system 030-126
030.4.16.1 Checking the lubrication system grease reservoir
level
L566-1617; 030-126
030.4.16.2 Checking the pipes, hoses and lubrication points of
the lubrication system
1566-1617; 030-127
0304.16.3 Checking whether metered quantities are adequate
at the bearing points (grease collars) of the lubrica-
tion system
1566-1617; 030-127
030.5 Testing and adjustment checklist
L566-1617; 030-128
030.6 Testing and adjustment tasks 030-133
030.6.1 Safety precautions
L566-1617; 030-133
030.6.2 Overall machine 030-133
030.6.2.1 Preparatory tasks for testing and adjustment
1566-1617; 030-133
0306.2.2 Bringing the machine up to operating temperature
L566-1617; 030-135
030.6.3 Drive group 030-135
030.6.3.1 Calibrating the pedals
1566-1617; 030-135
030.6.3.2 Checking the engine speed
L566-1617; 030-136
030.6.3.3 Reading the diesel engine service files
L566-1617; 030-136
030.6.4 Cooling system 030-139
030.6.4.1 Fan gear motor proportional pressure relief valve
L566-1617; 030-139
030.6.5 Working hydraulics 030-141
Hydraulic components
Working hydraulics pump flow regulator (standby
pressure)
pressure)
1566-1617; 030-141
Working hydraulics pump, flow regulator (differential
pressure)
L566-1617;
pressure)
L566-1617;
Working hydraulics pump, power regulator
L 566-1617;
L 566-1617;
030-142
030-144
Z kinematics control valve block secondary pressure
relief valves
relief valves
1566-1617; 030-145
Z kinematics control valve block primary pressure
relief valve
L566-1617;
relief valve
L566-1617;
Z kinematics control valve block LS pressure cut-off
valve
L566-1617;
valve
L566-1617;
Industrial lift arm control valve block secondary pres-
sure relief valves
sure relief valves
Industrial lift arm control block, primary pressure
relief valve
relief valve
L566-1617; 030-151
Industrial lift arms control valve block LS pressure
cut-off valve
1566-1617;
cut-off valve
1566-1617;
Stabilisation module (optional), cut-off function
Ride control hydro accumulator (optional), nitrogen
filling
filling
L566-1617; 030-154
Testing the control valve block for leakage
Travel hydraulics
Checking the hydraulic lines for damage
Travel pump, high pressure sensor
L566-1617;
L566-1617;
Travel pump replenishing pressure relief valve
L566-1617;
L566-1617;
Travel pump high pressure relief valves
030.6.7.5 Travel pump block curve calibration
L566-1617; 030-170
0306.7.6 Travel motors, automatic calibration
1566-1617; 030-172
0306.7.7 Hydro accumulator supply, nitrogen filling
L566-1617; 030-173
030.6.7.8 Engine output
L566-1617; 030-175
030.6.7.9 Service code M2080 – check hydraulic oil contamina-
tion sensor and magnetic rod
L566-1617; 030-176
030.6.8 Steering system 030-179
030.6.8.1 Steering pump LS pressure cut-off valve
L566-1617; 030-179
030.6.8.2 Steering pump flow regulator (standby pressure)
L566-1617; 030-180
0306.8.3 Steering pump flow regulator (differential pressure)
1566-1617; 030-181
030.6.9 Brake system 030-183
030.6.9.1 Compact brake valve, hydro accumulator charging
function
L566-1617; 030-183
030.6.9.2 Service brake pressure
1566-1617; 030-184
0306.9.3 Service brake hydro accumulator capacity
L566-1617; 030-185
030.6.9.4 Accumulator charge pressure switch shift pressure
1566-1617; 030-186
030.6.10 Electrical system 030-187
030.6.10.1 Central control unit (Master4) Creating a Servicefile
L566-1617; 030-187
0306.10.2 Setting the IP addresses of the central control unit
(Master4)
1566-1617; 030-190
030.6.10.3 Resetting the central control unit (Master4)
L566-1617; 030-193
030.6.10.4 Testing the CAN line
L566-1617; 030-194
030.6.10.5 Addressing the CAN module and checking the
system information
L566-1617; 030-198
030.6.11 Gearbox 030-201
030.6.11.1 Control valve block shift pressure
1566-1617; 030-201
030.6.7.5 Travel pump block curve calibration
L566-1617; 030-170
0306.7.6 Travel motors, automatic calibration
1566-1617; 030-172
0306.7.7 Hydro accumulator supply, nitrogen filling
L566-1617; 030-173
030.6.7.8 Engine output
L566-1617; 030-175
030.6.7.9 Service code M2080 – check hydraulic oil contamina-
tion sensor and magnetic rod
L566-1617; 030-176
030.6.8 Steering system 030-179
030.6.8.1 Steering pump LS pressure cut-off valve
L566-1617; 030-179
030.6.8.2 Steering pump flow regulator (standby pressure)
L566-1617; 030-180
0306.8.3 Steering pump flow regulator (differential pressure)
1566-1617; 030-181
030.6.9 Brake system 030-183
030.6.9.1 Compact brake valve, hydro accumulator charging
function
L566-1617; 030-183
030.6.9.2 Service brake pressure
1566-1617; 030-184
0306.9.3 Service brake hydro accumulator capacity
L566-1617; 030-185
030.6.9.4 Accumulator charge pressure switch shift pressure
1566-1617; 030-186
030.6.10 Electrical system 030-187
030.6.10.1 Central control unit (Master4) Creating a Servicefile
L566-1617; 030-187
0306.10.2 Setting the IP addresses of the central control unit
(Master4)
1566-1617; 030-190
030.6.10.3 Resetting the central control unit (Master4)
L566-1617; 030-193
030.6.10.4 Testing the CAN line
L566-1617; 030-194
030.6.10.5 Addressing the CAN module and checking the
system information
L566-1617; 030-198
030.6.11 Gearbox 030-201
030.6.11.1 Control valve block shift pressure
1566-1617; 030-201
030.6.11.2 Nitrogen filling of transmission hydro accumulator
L566-1617; 030-201
0306.12 Operator’s cab, heating and air conditioning 030-203
030.6.12.1 Calibrating the display (Display4)
L566-1617; 030-203
030.6.12.2 Formatting the display and reinstalling the software
(Display4)
L566-1617; 030-204
040 Drive group 040-1
040.1 Engine 040-2
040.1.1 Diesel engine overview
L566-1617; 040-2
0401.2 Fuel system 040-8
040.1.2.1 Overview of the fuel system
L566-1617; 040-9
040.1.2.2 Fuel level sensor
L566-1617; 040-10
040.1.2.3 Separ fuel pre-filter
L566-1617; 040-12
040.1.2.4 Fuel fine filter
1566-1617; 040-13
0401.3 Air filter system 040-14
040.1.3.1 Overview of the air filter unit
L566-1617; 040-14
040.1.3.2 Air filter
1566-1617; 040-15
040.1.3.3 Vacuum switch for air filter
L566-1617; 040-16
040.14 Exhaust system 040-16
040.1.4.1 Overview of the exhaust system
L566-1617; 040-17
§ 040.2 Clutch
8 L566-1617; 040-18
: 040.3 Splitter box
& L566-1617; 040-20
s 050 Cooling system 050-1
§ 050.1 Overview of the cooling system
z 1566-1617; 050-2
050.2 Cooling system hydraulics 050-4
0502.1 Overview of the hydraulics cooling system
L566-1617; 050-4
050.2.2 Fan gear pump
L566-1617; 050-6
050.2.3 Fan gear motor
1566-1617; 050-7
050.3 Cooling system electronics 050-11
050.3.1 Electronic control system — general overview
L566-1617; 050-11
050.3.2 Hydraulic oil temperature sensor
L566-1617; 050-12
060 Working hydraulics 060-1
060.1 Overview of the working hydraulics
L566-1617; 060-2
060.2 Working hydraulics pump
L566-1617; 060-7
060.3 Z kinematics control valve block
L566-1617; 060-11
060.4 Pilot control 060-14
060.4.1 Overview of the pilot control unit
L 566-1617; 060-14
060.4.2 Pilot control unit
L566-1617; 060-15
060.4.3 Working hydraulics lockout solenoid valve
L 566-1617; 060-20
060.4.4 Pilot control hydro accumulator
L566-1617; 060-21
060.5 Ride control 060-22
060.5.1 Overview of the ride control system
1566-1617; 060-22
060.5.2 Stabilisation module
L566-1617; 060-23
060.5.3 Ride control hydro accumulator
L566-1617; 060-28
070 Travel hydraulics 070-1
070.1 Travel hydraulics overview
L566-1617; 070-2
070.2 Travel pump
L566-1617; 070-7
070.3 Travel motors 070-13
070.3.1 Overview of the travel motors
1566-1617; 070-13
L566-1617; 030-201
0306.12 Operator’s cab, heating and air conditioning 030-203
030.6.12.1 Calibrating the display (Display4)
L566-1617; 030-203
030.6.12.2 Formatting the display and reinstalling the software
(Display4)
L566-1617; 030-204
040 Drive group 040-1
040.1 Engine 040-2
040.1.1 Diesel engine overview
L566-1617; 040-2
0401.2 Fuel system 040-8
040.1.2.1 Overview of the fuel system
L566-1617; 040-9
040.1.2.2 Fuel level sensor
L566-1617; 040-10
040.1.2.3 Separ fuel pre-filter
L566-1617; 040-12
040.1.2.4 Fuel fine filter
1566-1617; 040-13
0401.3 Air filter system 040-14
040.1.3.1 Overview of the air filter unit
L566-1617; 040-14
040.1.3.2 Air filter
1566-1617; 040-15
040.1.3.3 Vacuum switch for air filter
L566-1617; 040-16
040.14 Exhaust system 040-16
040.1.4.1 Overview of the exhaust system
L566-1617; 040-17
§ 040.2 Clutch
8 L566-1617; 040-18
: 040.3 Splitter box
& L566-1617; 040-20
s 050 Cooling system 050-1
§ 050.1 Overview of the cooling system
z 1566-1617; 050-2
050.2 Cooling system hydraulics 050-4
0502.1 Overview of the hydraulics cooling system
L566-1617; 050-4
050.2.2 Fan gear pump
L566-1617; 050-6
050.2.3 Fan gear motor
1566-1617; 050-7
050.3 Cooling system electronics 050-11
050.3.1 Electronic control system — general overview
L566-1617; 050-11
050.3.2 Hydraulic oil temperature sensor
L566-1617; 050-12
060 Working hydraulics 060-1
060.1 Overview of the working hydraulics
L566-1617; 060-2
060.2 Working hydraulics pump
L566-1617; 060-7
060.3 Z kinematics control valve block
L566-1617; 060-11
060.4 Pilot control 060-14
060.4.1 Overview of the pilot control unit
L 566-1617; 060-14
060.4.2 Pilot control unit
L566-1617; 060-15
060.4.3 Working hydraulics lockout solenoid valve
L 566-1617; 060-20
060.4.4 Pilot control hydro accumulator
L566-1617; 060-21
060.5 Ride control 060-22
060.5.1 Overview of the ride control system
1566-1617; 060-22
060.5.2 Stabilisation module
L566-1617; 060-23
060.5.3 Ride control hydro accumulator
L566-1617; 060-28
070 Travel hydraulics 070-1
070.1 Travel hydraulics overview
L566-1617; 070-2
070.2 Travel pump
L566-1617; 070-7
070.3 Travel motors 070-13
070.3.1 Overview of the travel motors
1566-1617; 070-13
070.3.2 Travel motor
L566-1617; 070-18
070.3.3 Travel motor scavenging gear pump
L566-1617; 070-24
070.34 Discharge cut-off solenoid valve
L566-1617; 070-24
070.3.5 Supply hydro accumulator
L566-1617; 070-26
080 Hydraulic components 080-1
080.1 Hydraulic tank 080-2
080.1.1 Overview of the hydraulic tank
L566-1617; 080-2
080.1.2 Filter unit
L566-1617; 080-4
080.1.3 Breather filter
L566-1617; 080-6
090 Steering system 090-1
090.1 Steering system overview
L566-1617; 090-2
090.2 Steering pump
1566-1617; 090-6
090.3 Servostat
L566-1617; 090-10
090.4 Steering cylinder 090-14
0904.1 Steering cylinder pressure relief valve
L566-1617; 090-14
0904.2 Steering damper hydro accumulator
L566-1617; 090-15
090.5 Emergency steering 090-16
090.5.1 Emergency steering overview
L566-1617; 090-16
090.5.2 Emergency steering pump
L566-1617; 090-17
0905.3 Emergency steering electronics 090-19
090.5.3.1 Overview of the electronic control system
L566-1617; 090-19
090.5.3.2 Emergency steering pressure switch
L566-1617; 090-21
090.5.3.3 Emergency steering check pressure switch
L 566-1617; 090-22
070.3.3 Travel motor scavenging gear pump
L566-1617; 070-24
070.34 Discharge cut-off solenoid valve
L566-1617; 070-24
070.3.5 Supply hydro accumulator
L566-1617; 070-26
080 Hydraulic components 080-1
080.1 Hydraulic tank 080-2
080.1.1 Overview of the hydraulic tank
L566-1617; 080-2
080.1.2 Filter unit
L566-1617; 080-4
080.1.3 Breather filter
L566-1617; 080-6
090 Steering system 090-1
090.1 Steering system overview
L566-1617; 090-2
090.2 Steering pump
1566-1617; 090-6
090.3 Servostat
L566-1617; 090-10
090.4 Steering cylinder 090-14
0904.1 Steering cylinder pressure relief valve
L566-1617; 090-14
0904.2 Steering damper hydro accumulator
L566-1617; 090-15
090.5 Emergency steering 090-16
090.5.1 Emergency steering overview
L566-1617; 090-16
090.5.2 Emergency steering pump
L566-1617; 090-17
0905.3 Emergency steering electronics 090-19
090.5.3.1 Overview of the electronic control system
L566-1617; 090-19
090.5.3.2 Emergency steering pressure switch
L566-1617; 090-21
090.5.3.3 Emergency steering check pressure switch
L 566-1617; 090-22
090.5.4 Valve block
L566-1617; 090-23
100 Brake system 100-1
100.1 Overview of the brake system
L566-1617; 100-2
100.2 Service brake and parking brake 100-6
100.2.1 Brake system gear pump
L566-1617; 100-6
100.2.2 Compact brake valve
1566-1617; 100-7
100.3 Service brake 100-14
100.3.1 Overview of the service brake
L566-1617; 100-15
100.3.2 Service brake hydro accumulator
1566-1617; 100-18
100.3.3 Brake light pressure switch
L566-1617; 100-19
100.3.4 Accumulator charge pressure switch
L 566-1617; 100-20
100.4 Parking brake 100-22
100.4.1 Overview of the parking brake
L566-1617; 100-22
100.4.2 Disc brake
L566-1617; 100-25
100.4.3 Parking brake hydro accumulator
L566-1617; 100-27
100.5 Overspeed protection 100-28
100.5.1 Overview of the overspeed protection system
L566-1617; 100-28
100.5.2 Overspeed protection solenoid valve
L566-1617; 100-32
Electrical system 110-1
110.1 Overview of the electrical system
L566-1617; 110-2
110.2 Lighting
L566-1617; 110-6
110.3 Circuit diagrams
L566-1617; 110-8
110.4 Electronic control unit 110-10
110.4.1 Overview of the electronic control system
L566-1617; 110-10
100 Brake system 100-1
100.1 Overview of the brake system
L566-1617; 100-2
100.2 Service brake and parking brake 100-6
100.2.1 Brake system gear pump
L566-1617; 100-6
100.2.2 Compact brake valve
1566-1617; 100-7
100.3 Service brake 100-14
100.3.1 Overview of the service brake
L566-1617; 100-15
100.3.2 Service brake hydro accumulator
1566-1617; 100-18
100.3.3 Brake light pressure switch
L566-1617; 100-19
100.3.4 Accumulator charge pressure switch
L 566-1617; 100-20
100.4 Parking brake 100-22
100.4.1 Overview of the parking brake
L566-1617; 100-22
100.4.2 Disc brake
L566-1617; 100-25
100.4.3 Parking brake hydro accumulator
L566-1617; 100-27
100.5 Overspeed protection 100-28
100.5.1 Overview of the overspeed protection system
L566-1617; 100-28
100.5.2 Overspeed protection solenoid valve
L566-1617; 100-32
Electrical system 110-1
110.1 Overview of the electrical system
L566-1617; 110-2
110.2 Lighting
L566-1617; 110-6
110.3 Circuit diagrams
L566-1617; 110-8
110.4 Electronic control unit 110-10
110.4.1 Overview of the electronic control system
L566-1617; 110-10
110.4.2 Central control unit (Master4)
L566-1617; 110-12
110.4.3 Modules 110-17
110.4.3.1 Overview of the module
L566-1617; 110-17
110.4.3.2 Input modules
L566-1617; 110-19
110.4.3.3 Output modules
L566-1617; 110-21
110.5 Electrical components in the rear section 110-24
110.5.1 Battery installation
L566-1617; 110-24
120 Gearbox 120-1
120.1 Overview of the transmission
1566-1617; 120-2
120.2 Mechanical transmission
L566-1617; 120-4
120.3 Transmission hydraulics 120-10
120.3.1 Overview of the hydraulic control system
L566-1617; 120-10
120.3.2 Transmission gear pump
L566-1617; 120-14
120.3.3 Control valve block
L566-1617; 120-16
120.3.4 Transmission hydro accumulator
L566-1617; 120-17
120.4 Transmission electronics 120-18
120.41 Overview of the electronic control system
L566-1617; 120-18
120.4.2 Gear shifting solenoid valves
L566-1617; 120-20
5 120.4.3 Speed sensors
8 L566-1617; 120-21
< 120.44 Gear oil temperature switch
5 L566-1617; 120-22
g 130 Axles and drive shafts 130-1
g 130.1 Axles 130-2
3 130.1.1 Axles
L566-1617; 130-2
130.2 Cardan shafts 130-8
130.2.1 Front cardan shaft
L566-1617; 130-8
140 Steel parts of the basic machine 140-1
140.1 Vehicle frame 140-2
140.1.1 Articulation bearing
L566-1617; 140-2
140.1.2 Articulation lock
L566-1617; 140-3
150 Working attachment 150-1
150.1 Lift arms for Z kinematics 160-2
150.1.1 Pin bearing 160-2
150.1.1.1 Z kinematics standard pin bearing
1566-1617; 150-2
150.1.1.2 Bucket bearing
L566-1617; 150-3
160.2 Quick coupler 160-5
150.2.1 Z kinematics quick coupler
1566-1617; 150-5
160 Operator’s cab, heating and air conditioning 160-1
160.1 Overview of the cab, heating and air conditioning unit
L566-1617; 160-3
160.2 Display and control elements 160-5
160.2.1 Electrical components in the control panel 160-5
160.2.1.1 Control unit for main functions
L566-1617; 160-5
160.2.1.2 Starter switch
L566-1617; 160-7
160.2.2 Display
1566-1617; 160-8
160.2.3 Touch screen display
L566-1617; 160-10
160.2.4 Control lever
L566-1617; 160-11
160.3 Heating, ventilation, air conditioning 160-13
160.3.1 Overview of the heating, ventilation and air conditioning system
L566-1617; 160-13
160.3.2 Heating and air conditioning unit 160-15
160.3.2.1 Heating and air conditioning unit
L566-1617; 160-15
160.3.2.2 Blower
L566-1617; 160-18
160.4 Air conditioning 160-19
160.4.1 Air conditioning
L566-1617; 160-19
160.4.2 Condenser
L566-1617; 160-20
160.4.3 Dryer
L566-1617; 160-22
160.4.4 Air conditioning pressure switch
L566-1617; 160-23
160.4.5 Evaporator
L566-1617; 160-25
170 Lubrication system 170-1
170.1 Liebherr automatic central lubrication system 170-2
170.1.1 Overview of Liebherr automatic central lubrication system
L566-1617; 170-2
170.1.2 Liebherr central lubrication pump
L566-1617; 170-6
170.1.3 Progressive distributor MX-F
L566-1617; 170-10
200 Diagnosis 200-1
200.1 Malfunctions 200-2
200.1.1 Service code indicator in the display 200-2
200.1.2 C service codes displayed in the LCD 200-3
200.2 Troubleshooting 200-5
200.2.1 Replacing fuses 200-5
200.211 Fuses in the engine compartment 200-5
200.2.1.2 Plug-in fuses on the relay and fuse board 200-6
L566-1617; 110-12
110.4.3 Modules 110-17
110.4.3.1 Overview of the module
L566-1617; 110-17
110.4.3.2 Input modules
L566-1617; 110-19
110.4.3.3 Output modules
L566-1617; 110-21
110.5 Electrical components in the rear section 110-24
110.5.1 Battery installation
L566-1617; 110-24
120 Gearbox 120-1
120.1 Overview of the transmission
1566-1617; 120-2
120.2 Mechanical transmission
L566-1617; 120-4
120.3 Transmission hydraulics 120-10
120.3.1 Overview of the hydraulic control system
L566-1617; 120-10
120.3.2 Transmission gear pump
L566-1617; 120-14
120.3.3 Control valve block
L566-1617; 120-16
120.3.4 Transmission hydro accumulator
L566-1617; 120-17
120.4 Transmission electronics 120-18
120.41 Overview of the electronic control system
L566-1617; 120-18
120.4.2 Gear shifting solenoid valves
L566-1617; 120-20
5 120.4.3 Speed sensors
8 L566-1617; 120-21
< 120.44 Gear oil temperature switch
5 L566-1617; 120-22
g 130 Axles and drive shafts 130-1
g 130.1 Axles 130-2
3 130.1.1 Axles
L566-1617; 130-2
130.2 Cardan shafts 130-8
130.2.1 Front cardan shaft
L566-1617; 130-8
140 Steel parts of the basic machine 140-1
140.1 Vehicle frame 140-2
140.1.1 Articulation bearing
L566-1617; 140-2
140.1.2 Articulation lock
L566-1617; 140-3
150 Working attachment 150-1
150.1 Lift arms for Z kinematics 160-2
150.1.1 Pin bearing 160-2
150.1.1.1 Z kinematics standard pin bearing
1566-1617; 150-2
150.1.1.2 Bucket bearing
L566-1617; 150-3
160.2 Quick coupler 160-5
150.2.1 Z kinematics quick coupler
1566-1617; 150-5
160 Operator’s cab, heating and air conditioning 160-1
160.1 Overview of the cab, heating and air conditioning unit
L566-1617; 160-3
160.2 Display and control elements 160-5
160.2.1 Electrical components in the control panel 160-5
160.2.1.1 Control unit for main functions
L566-1617; 160-5
160.2.1.2 Starter switch
L566-1617; 160-7
160.2.2 Display
1566-1617; 160-8
160.2.3 Touch screen display
L566-1617; 160-10
160.2.4 Control lever
L566-1617; 160-11
160.3 Heating, ventilation, air conditioning 160-13
160.3.1 Overview of the heating, ventilation and air conditioning system
L566-1617; 160-13
160.3.2 Heating and air conditioning unit 160-15
160.3.2.1 Heating and air conditioning unit
L566-1617; 160-15
160.3.2.2 Blower
L566-1617; 160-18
160.4 Air conditioning 160-19
160.4.1 Air conditioning
L566-1617; 160-19
160.4.2 Condenser
L566-1617; 160-20
160.4.3 Dryer
L566-1617; 160-22
160.4.4 Air conditioning pressure switch
L566-1617; 160-23
160.4.5 Evaporator
L566-1617; 160-25
170 Lubrication system 170-1
170.1 Liebherr automatic central lubrication system 170-2
170.1.1 Overview of Liebherr automatic central lubrication system
L566-1617; 170-2
170.1.2 Liebherr central lubrication pump
L566-1617; 170-6
170.1.3 Progressive distributor MX-F
L566-1617; 170-10
200 Diagnosis 200-1
200.1 Malfunctions 200-2
200.1.1 Service code indicator in the display 200-2
200.1.2 C service codes displayed in the LCD 200-3
200.2 Troubleshooting 200-5
200.2.1 Replacing fuses 200-5
200.211 Fuses in the engine compartment 200-5
200.2.1.2 Plug-in fuses on the relay and fuse board 200-6
Customer Support: [email protected]
PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
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