Liebherr L 580 1760 (USA CAN) Wheel Loader Operator’s Manual 48644 – PDF DOWNLOAD

1 Product description 15
1.1 Technical description 15
1.1.1 Overview of the complete machine 15
1.2 Technical data 16
1.2.1 Vibrations 16
1.2.2 CO2 emissions from diesel engine 17
1.2.3 Sound level 19
1.2.4 Diesel engine 19
1.2.5 Electrical system 20
1.2.6 Travel drive 20
1.2.7 Axles 21
1.2.8 Braking 21
1.2.9 Steering 21
1.2.10 Working hydraulics 22
1.2.11 Lift arms 22
1.2.12 Cab 23
1.2.13 Heating, ventilation 23
1.2.14 Air conditioning 23
1.2.15 Refuelling pump 23
1.2.16 Tow hitch 24
1.2.17 Ballast 24
1.2.18 Tyres 25
1.2.19 Snow chains or guard chains 28 0

1.2.20 Foam-filled tyres 28
1.2.21 Complete machine with bucket (Z lift arms) 29 ~
1.2.22 Complete machine with loading bucket (industrial lift arms) 31 “”” I~D 1.2.23 Working attachment: light material bucket 33
1.2.24 Working attachment: high dump bucket 34
1.2.25 Working attachment: forklift 36
Contents Operator’s manual
1.2.27 Working attachment: log grappler 37
1.3 Warranty conditions 40
1.3.1 Supplemental Information 40
1.3.2 Emission control warranty statement warranty rights and obligations 40
1.3.3 Manufacturer’s warranty coverage 41
1.3.4 Owner’s warranty responsibilities 41
1.3.5 Warranty coverage 41
1.3.6 Warranted parts 42
1.3.7 Exclusions 42
2 Safety instructions 43
2.1 Information on these instructions 43
2.1.1 Representation of warning messages 43
2.1.2 Graphic symbols in these instructions 43
2.2 Intended use 44
2.2.1 Laws, rules, guidelines and safety regulations 44
2.2.2 Intended use 44
2.2.3 Foreseeable misuse 45
2.2.4 Operating conditions 45
2.2.5 Disposal 46
2.3 Description of staff 46
2.3.1 Personal protective equipment 46
2.3.2 Requirements for staff 47
2.3.3 Operating company 47
2.3.4 Operator 48
2.3.5 Maintenance staff 49
2.3.6 Refrigeration technician 49
2.3.7 Slinger 50
C: 2.3.8 Spotter 51 .!l 0 r:,
0 2.4 Signs on the machine 51 0
2.4.1 Safety signs
2.4.2 Information signs 54
2.4.3 Type plate 58 ID
2.5 Protective devices on the machine 58
2.5.1 Operator’s cab 58
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8 llEBHERR L580-1760 / 48644
Operator’s manual Contents
2.5.2 Roll over protective structure (ROPS) 58
2.5.3 Falling object protective structures (FOPS) 59
2.6 Emergency equipment on the machine 59
2.6.1 Emergency exit (standard) 59
2.6.2 Fire extinguisher (option) 59
2.7 Safe operation 60
2.7.1 Intoxicants 60
2.7.2 Dangerous fuels and operating fluids 60
2.7.3 Transporting machine 60
2.7.4 Access to machine 61
2.7.5 Machine danger zone 62
2.7.6 Visibility 62
2.7.7 Protection against vibration 63
2.7.8 Operation of machine 64
2.8 Safe maintenance 67
2.8.1 Spare parts 67
2.8.2 Heavy parts 67
2.8.3 Regular checks 68
2.9 Modifications to the machine 68
2.9.1 Modifications, add-ons and retrofittings 68
3 Handling and operation 69
3.1 Control elements 69
3.1.1 Operator’s cab 69
3.1.2 Display 70
3.1.3 Control unit 70
3.1.4 Switches and buttons 71
3.1.5 Control lever 72
3.2 Handling 74 0 r:,
3.2.1 Battery main switch 74 0
3.2.2 Articulation lock 75 0 “”” “”” 3.2.3 Entering and leaving machine 76 ~ ID …J 3.2.4 Cab window 79
3.2.5 Emergency exit 80
3.2.6 Fire extinguisher 81
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L580-1760 / 48644 llEBHERR 9
Contents Operator’s manual
3.2.7 Operator’s seat 82
3.2.8 Safety belt 90
3.2.9 Steering wheel 91
3.2.10 Starting switch 93
3.2.11 Immobilizer 94
3.2.12 Driver identification 97
3.2.13 Steering-column switch 98
3.2.14 Lighting 99
3.2.15 Interior lighting of the driver’s cab 102
3.2.16 Display 102
3.2.17 Control lever 137
3.2.18 Mini-joystick 140
3.2.19 Multi-lever control 149
3.2.20 Heating, air conditioning 168
3.2.21 Rear window heater and exterior mirror heater (option) 171
3.2.22 Interior mirror, exterior mirrors, front mirror and wide-angle mirrors
(option) 172
3.2.23 Sun blind 173
3.2.24 Radio 173
3.2.25 Windscreen washer system 174
3.2.26 Liebherr central lubrication system 175
3.2.27 Reversing alarm 179
3.2.28 Folding chock (option) 182
3.2.29 Cooling water preheating 182
3.2.30 Automatic delayed engine stop 183
3.2.31 Auxiliary heater 184
3.2.32 LiDAT 186
3.3 Operation 187
3.3.1 Daily start-up 187 C: .!l 0
3.3.2 Starting diesel engine
3.3.3 Travel mode 191
0 3.3.4 Driving on public roads 201
3.3.5 Shutting down the machine 202 ~ ID
3.3.6 Moving the working attachment 206
3.3.7 Refuelling pump: Refuelling procedure 214
copyright© Liebherr-Werk Bischofshofen GmbH 2020
10 llEBHERR L580-1760 / 48644
Operator’s manual Contents
3.3.8 Forklift 216
3.3.9 2in1 steering 218
3.3.10 Joystick steering 220
3.3.11 Roof camera for front space monitoring 228
3.3.12 Skyview 360° 230
3.4 Working methods 237
3.4.1 Picking up material 237
3.4.2 Transporting and moving material 238
3.4.3 Emptying the working attachment 239
3.4.4 Handling materials with high dump buckets 240
3.4.5 Loading with clamp buckets 241
3.4.6 Grading work 241
3.4.7 Removing material from a slope or wall 242
3.4.8 Loading a transport vehicle 244
3.4.9 Excavation 246
3.5 Fitting and removing the attachment 248
3.5.1 Hydraulic connections for hydraulic working attachment 248
3.5.2 Removing the working attachment from the quick coupler 248
3.5.3 Fitting working attachments to the quick coupler 250
3.6 Transport 254
3.6.1 Transporting the machine 254
3.6.2 Transport safety retainer 258
3.7 Emergency modes 260
3.7.1 Lowering the lift arms if the diesel engine fails 260
3.7.2 Recovering and towing the machine 261
3.7.3 Emergency steering 265
3.7.4 Jump starting procedure 266
3.7.5 Jump start aid 267
3.7.6 Emergency actuation of parking brake 269 r:,
4 Malfunctions 273 4.1 Servicecodes 273 ~ ID …J 4.1.1 Service code indicator in the display 273
4.2 Problems – Cause – Remedy 274
4.2.1 Warning symbols 274
copyright© Liebherr-Werk Bischofshofen GmbH 2020
L580-1760 / 48644 llEBHERR 11
Contents Operator’s manual
4.2.2 SCR system warning symbols 275
4.2.3 Troubleshooting for the diesel engine and fuel system 276
4.2.4 Troubleshooting the Liebherr central lubrication system 279
4.3 Problem remedy 281
4.3.1 Replacing fuses 281
4.3.2 Changing and programming pressure sensor of tyre pressure
monitoring 287
5 Maintenance 291
5.1 Maintenance and inspection schedule 291
5.2 Filling quantities and lubrication chart 296
5.2.1 Lubricant filling quantity 296
5.2.2 Fuel and operating fluid filling quantity 296
5.2.3 Lubrication chart 297
5.3 Lubricants and fuels 301
5.3.1 General information on lubricants and fuels 301
5.3.2 General information on changing lubricants and fuels 301
5.3.3 Converting hydraulic system from mineral oils to biodegradable
hydraulic fluids 301
5.3.4 Diesel fuels 302
5.3.5 Diesel exhaust fluid 303
5.3.6 Engine oils 304
5.3.7 Refrigerant 305
5.3.8 Coolant 305
5.3.9 Hydraulic oil 306
5.3.10 Splitter box oil 307
5.3.11 Gear oil 308
5.3.12 Axle oil 308
5.3.13 Lubrication grease 308
5.3.14 Windscreen washer fluid 309 .!l 0 r:,
5.3.15 Refrigerant oil for air conditioning compressor 309 0
5.4 Safety precautions 310
5.5 Preparatory tasks for maintenance 311 “”” ~ ID 5.5.1 Maintenance positions 311 …J
5.5.2 Opening the service hatches 312
5.5.3 Turning off the battery main switch 316
copyright© Liebherr-Werk Bischofshofen GmbH 2020
12 llEBHERR L580-1760 / 48644
Operator’s manual Contents
5.6 Overall machine 318
5.6.1 Checking the machine is in the proper condition 318
5.6.2 Removing loose parts, dirt, ice and snow from machine 319
5.6.3 Checking the hydraulic lines for damage 319
5.6.4 Cleaning machine 323
5.6.5 Shutting down the machine for a lengthy period 326
5.6.6 Deactivating the machine 327
5.7 Drive group 328
5.7.1 Checking diesel engine oil level 328
5.7.2 Checking diesel engine belt drive 330
5.7.3 Fuel tank: Draining off condensate and sediment 331
5.7.4 Fuel pre-filter: Draining off condensate 332
5.7.5 Air filter system: Cleaning the service cover and dust discharge valve 333
5.7.6 Cleaning or changing the main element of the air filter system 335
5.7.7 Air filter system: Changing the safety element 338
5.7.8 Splitter box: Checking the oil level 339
5.7.9 Checking that the diesel engine intake and exhaust system is in good
condition and not loose or leaking 341
5.7.10 Checking the diesel engine for leaks, contamination and damage 343
5.8 Cooling system 345
5.8.1 Cooling system: Checking the coolant level 345
5.8.2 Coolant: checking the antifreeze and corrosion protection agent
concentration 346
5.8.3 Cleaning the cooling system 353
5.9 Hydraulic components 355
5.9.1 Hydraulic tank: Checking the oil level 355
5.10 Steering system 358
5.10.1 Steering: Checking the function 358
Steering cylinders: Lubricating the bearings 358
5.11 Brake system r:, 360
5.11.1 Emergency actuation of parking brake: checking the seal 360
5.12 Electrical system 361 0 “”” “”” ~ 5.12.1 Checking function of the lighting and horn 361
5.12.2 Personnel detection: cleaning sensor 362
5.13 Gearbox 363
5.13.1 Transmission: checking the oil level 363
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L580-1760 / 48644 llEBHERR 13
Contents Operator’s manual
5.14 Axles and drive shafts 367
5.14.1 Checking the tyre pressure 367
5.14.2 Checking the wheel tightness 368
5.15 Steel parts of the basic machine 369
5.15.1 Lubricating the articulation bearing and the rear axle oscillating bearing 369
5.15.2 Cooler hood: Lubricating moving parts with penetrating oil 369
5.15.3 Engine hood: Lubricating moving parts with penetrating oil 370
5.15.4 Right cab access: Lubricating moving parts with penetrating oil 371
5.15.5 Service hatches: cleaning and maintaining seals 371
5.16 Working attachment 373
5.16.1 Lubricating the lift arms and working attachment 373
5.16.2 Lift arms: Checking the bucket bearing seals 374
5.16.3 Bucket: Check the teeth or undercut blade for wear and replace if
necessary 375
5.16.4 Lubricate and test the bearings on the quick coupler. 378
5.16.5 High dump bucket: Lubricating the bearing 379
5.17 Operator’s cab, heating and air conditioning 380
5.17.1 Operator’s cab: cleaning the fresh and recirculated air filters 380
5.17.2 Operator’s cab: changing fresh air filter and recirculated air filters 381
5.17.3 Safety belt: Checking the condition and function 383
5.17.4 Testing the windscreen washer system 384
5.17.5 Windscreen washer system: filling windscreen washer fluid 384
5.17.6 Cab: Lubricating the lock and cylinder with penetrating oil 385
5.17.7 Operator’s cab: cleaning and maintaining seals 385
5.17.8 Heating and air conditioning unit: Testing the function 386
5.18 Lubrication system 387
5.18.1 Checking the level in the grease reservoir of the central lubrication
system 387
5.18.2 Central lubrication system: Checking the pipes, hoses and lubrication
C: points for leaks and damage 388 .!l 0 r:,
5.18.3 Central lubrication system: Checking the lubrication of the bearings 388 0
0 Index 391