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Liebherr L554 453 Wheel Loader Operating Manual SN 12800 – PDF DOWNLOAD
Original price was: $86.95.$29.95Current price is: $29.95.
Liebherr L554 453 Wheel Loader Operating Manual SN 12800 – PDF DOWNLOAD
Product identification
Product group : Wheel Loader
Type: L554
Type no. 453
Serial number: 12800
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Description
Liebherr L554 453 Wheel Loader Operating Manual SN 12800 – PDF DOWNLOAD
FILE DETAILS:
Liebherr L554 453 Wheel Loader Operating Manual SN 12800 – PDF DOWNLOAD
Language : English
Pages : 294
Downloadable : Yes
File Type : PDF
Size: 8.93 MB
DESCRIPTION:
Liebherr L554 453 Wheel Loader Operating Manual SN 12800 – PDF DOWNLOAD
Product identification
Product group : Wheel Loader
Type: L554
Type no. 453
Serial number: 12800
Foreword:
This operating manual has been written for the driver and for the maintenance personnel of the machine.
It describes:
— Chapter 1 – Product description
— Chapter 2 – Safety regulations
— Chapter 3 – Operation and handling
— Chapter 4 – Malfunctions
— Chapter 4 – Malfunctions
— Chapter 5 – Maintenance
This operating manual must be carefully read before initial operation and should be read and used later at regular intervals by anyone responsible for working on the machine.
Working with or on the machine includes:
— Operation including equipping, troubleshooting during operation, removing production debris, maintenance, removing operating and auxiliary materials.
— Servicing including maintenance, inspection and repairs.
— Transport or loading the machine.
This manual helps the driver to become acquainted with the machine and prevents malfunctions due to incorrect operation.
Observation of the operating manual by maintenance staff:
— Increases reliability during operation
— Increases reliability during operation
— Extends the service life of your machine
— Reduces repair costs and downtime
This manual must be kept with the machine. Make sure a copy is always kept in the glove compartment of the driver’s cab.
- In addition to the operating manual follow the instructions based on existing national accident prevention and environmental protection regulations.
- In addition to the operating manual and applicable national and local legal accident prevention rules, observe the recognised technical regulations for safe and proper operation.
- This operating manual contains all the information you need to operate and service your machine.
- If you should, however, require more detailed explanations or information, our technical information and customer services departments will be happy to provide assistance.
- You will understand that we cannot accept warranty claims for damage due to improper use, insufficient maintenance, use of non-approved con- sumables or failure to follow the safety instructions.
- LIEBHERR will cancel without prior notice all obligations such as warranty agreements and service contracts entered into by LIEBHERR and/or its agents if spare parts other than genuine LIEBHERR parts or those pur- chased from LIEBHERR are used for maintenance and repairs.
- In extreme conditions, maintenance may be required more often than stated in the inspection schedule.
Modifications, conditions, copyright:
— We reserve the right to alter the technical details of the machine regardless of the specifications and illustrations in these documents.
— The warranty and liability terms contained in LIEBHERR’s general conditions of trade are not affected by the information in the manual.
— The information and illustrations in this manual may not be reproduced, distributed or used for commercial purposes. All rights under copyright laws are expressly reserved.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Liebherr L554 453 Wheel Loader Operating Manual SN 12800 – PDF DOWNLOAD
1 Product description 1-1
1.1 Technical data 1-2
1.1.1 Complete machine with bucket 1-2
1.1.2 Engine 1-3
1.1.3 Electrical system 1-4
1.1.4 Travel drive 1-4
1.1.5 Axles 1-5
1.1.6 Braking 1-5
1.1.7 Ballast 1-6
1.1.8 Tyres 1-6
1.1.9 Snow chains or guard chains 1-8
1.1.10 Tyres with foam 1-9
1.1.11 Steering 1-9
1.1.12 Working hydraulics 1-10
1.1.13 Working attachment 1-10
1.1.14 Driver’s cab 1-12
1.1.15 Sound emission 1-13
1.1.16 Towing device 1-13
1.1.17 Complete machine in high lift version 1-13
1.1.18 Light material bucket 1-16
1.1.19 High dump bucket 1-18
1.1.20 Forklift 1-20
1.1.21 Timber grabber 1-22
2 Safety regulations 2-1
21 Introduction 2-1
2.2 General safety regulations 2-1
23 Proper use 2-3
24 Decals on the machine 2-
241 Location of decals 2-4
24.2 Safety decals 2-4
243 Information decals 2-5
24.4 Type plates 2-10
Instructions on preventing crushing injuries
and burns 2-10
Instructions on preventing fires and explosions 2-11
Safety instructions for start-up 2-11
Safety precautions during start-up 2-12
Instructions for safe working 2-12
Safety instructions for driving on slopes 2-14
Parking safely 2-14
Transporting the machine safely 2-14
Towing the machine safely 2-15
Measures for ensuring safe maintenance 2-16
Safety instructions for maintenance work on
machines with hydro accumulators 2-18
Safety instructions for welding work on the
machine 2-19
Instructions for working safely on the working
attachment 2-19
Safety instructions for transporting the ma-
chine by crane 2-19
Safe maintenance of hydraulic hoses and hose
lines 2-20
Attachments and accessories 2-21
Protection against vibrations 2-21
Operation, Handling 3-1
Layout of control elements 3-1
Operation 3-3
3.21 Battery main switch 3-3
3.22 Cab access 3-3
3.23 Emergency exit 3-4
3.24 Driver’s seat with mechanical suspension 3-6
3.25 Driver’s seat with pneumatic suspension 3-10
3.2.6 Seat belt 3-14
24.2 Safety decals 2-4
243 Information decals 2-5
24.4 Type plates 2-10
Instructions on preventing crushing injuries
and burns 2-10
Instructions on preventing fires and explosions 2-11
Safety instructions for start-up 2-11
Safety precautions during start-up 2-12
Instructions for safe working 2-12
Safety instructions for driving on slopes 2-14
Parking safely 2-14
Transporting the machine safely 2-14
Towing the machine safely 2-15
Measures for ensuring safe maintenance 2-16
Safety instructions for maintenance work on
machines with hydro accumulators 2-18
Safety instructions for welding work on the
machine 2-19
Instructions for working safely on the working
attachment 2-19
Safety instructions for transporting the ma-
chine by crane 2-19
Safe maintenance of hydraulic hoses and hose
lines 2-20
Attachments and accessories 2-21
Protection against vibrations 2-21
Operation, Handling 3-1
Layout of control elements 3-1
Operation 3-3
3.21 Battery main switch 3-3
3.22 Cab access 3-3
3.23 Emergency exit 3-4
3.24 Driver’s seat with mechanical suspension 3-6
3.25 Driver’s seat with pneumatic suspension 3-10
3.2.6 Seat belt 3-14
3.27 Steering column and steering wheel 3-16
3.28 Control panel 3-17
3.29 Ignition switch 3-18
3.2.10 Steering column switch 3-18
3.2.11 Lighting 3-19
3.212 Display unit 3-22
3.2.13 Mechanical service hours counter 3-29
3.2.14 Control unit 3-30
3.2.15 LIEBHERR control lever 3-35
3.2.16 Control lever for additional working func-
tions 3-39
3.2.17 Heating and ventilation 3-40
3.2.18 Air-conditioning system 3-41
3.2.19 Interior cab lighting 3-43
3.2.20 Interior and exterior mirrors 3-43
3.2.21 Sun visor 3-44
3.2.22 Windshield wiper and washer system 3-44
3.2.23 Windshield washer fluid reservoir 3-47
3.2.24 LIEBHERR automatic lubrication system 3-48
3.2.25 TWIN automatic lubricating system 3-52
3.2.26 Audible reverse warning device 3-55
3.2.27 Visible reverse warning device 3-56
3.2.28 Reversible fan drive 3-57
3.3 Handling 3-58
3.31 Daily start-up 3-58
3.32 Starting the diesel engine 3-61
3.33 Driving 3-65
3.34 Shutting down the machine 3-80
3.35 Operating the lift arms 3-84
3.3.6 Working methods 3-94
3.3.7 Soot particle filter 3-107
3.38 Filling the tank using the filling pump 3-110
3.39 Operating the hydraulic quick-change de-
vice for Z lift arms 3-11
3.28 Control panel 3-17
3.29 Ignition switch 3-18
3.2.10 Steering column switch 3-18
3.2.11 Lighting 3-19
3.212 Display unit 3-22
3.2.13 Mechanical service hours counter 3-29
3.2.14 Control unit 3-30
3.2.15 LIEBHERR control lever 3-35
3.2.16 Control lever for additional working func-
tions 3-39
3.2.17 Heating and ventilation 3-40
3.2.18 Air-conditioning system 3-41
3.2.19 Interior cab lighting 3-43
3.2.20 Interior and exterior mirrors 3-43
3.2.21 Sun visor 3-44
3.2.22 Windshield wiper and washer system 3-44
3.2.23 Windshield washer fluid reservoir 3-47
3.2.24 LIEBHERR automatic lubrication system 3-48
3.2.25 TWIN automatic lubricating system 3-52
3.2.26 Audible reverse warning device 3-55
3.2.27 Visible reverse warning device 3-56
3.2.28 Reversible fan drive 3-57
3.3 Handling 3-58
3.31 Daily start-up 3-58
3.32 Starting the diesel engine 3-61
3.33 Driving 3-65
3.34 Shutting down the machine 3-80
3.35 Operating the lift arms 3-84
3.3.6 Working methods 3-94
3.3.7 Soot particle filter 3-107
3.38 Filling the tank using the filling pump 3-110
3.39 Operating the hydraulic quick-change de-
vice for Z lift arms 3-11
3.3.10 Operating the combined electrohydraulic
quick-change device for Z lift arms 3-119
3.3.11 Operating the combined electrohydraulic
quick-change device with comfort control for
Z lift arms. 3-124
3.3.12 Forklift 3-129
3.3.13 Using the high dump bucket 3-131
3.3.14 Transferring timber 3-134
3.3.15 Transporting the machine 3-135
34 Emergency operation 3-143
3.41 Towing the machine 3-143
3.4.2 Jump starting 3-147
4 Malfunctions 4-1
41 Service Code Table 4-1
411 Service code indication on the display 4-2
41.2 Visible and audible warning signals 4-7
41.3 Troubleshooting the LIEBHERR automatic
central lubrication system 4-9
41.4 Flashing codes of the TWIN automatic cen-
tral lubrication system indicator lamp 4-10
4.2 Eliminating malfunctions 4-13
4.21 Replacing fuses 4-13
5 Maintenance 5-1
5.1 Maintenance and inspection schedule 5-1
52 Lubricant chart, filling quantities 5-5
5.21 Table of filling quantities 5-5
522 Lubricant chart 5-6
53 Maintenance tasks 5-8
5.3.1 Preparatory tasks for maintenance 5-8
532 Checking the machine for external damage 5-14
53.3 Making sure the bolted connections are
tight 5-14
534 Sealing leaks 5-15
535 Checking the engine oil level 5-15
5.3.6 Changing the engine oil 5-16
quick-change device for Z lift arms 3-119
3.3.11 Operating the combined electrohydraulic
quick-change device with comfort control for
Z lift arms. 3-124
3.3.12 Forklift 3-129
3.3.13 Using the high dump bucket 3-131
3.3.14 Transferring timber 3-134
3.3.15 Transporting the machine 3-135
34 Emergency operation 3-143
3.41 Towing the machine 3-143
3.4.2 Jump starting 3-147
4 Malfunctions 4-1
41 Service Code Table 4-1
411 Service code indication on the display 4-2
41.2 Visible and audible warning signals 4-7
41.3 Troubleshooting the LIEBHERR automatic
central lubrication system 4-9
41.4 Flashing codes of the TWIN automatic cen-
tral lubrication system indicator lamp 4-10
4.2 Eliminating malfunctions 4-13
4.21 Replacing fuses 4-13
5 Maintenance 5-1
5.1 Maintenance and inspection schedule 5-1
52 Lubricant chart, filling quantities 5-5
5.21 Table of filling quantities 5-5
522 Lubricant chart 5-6
53 Maintenance tasks 5-8
5.3.1 Preparatory tasks for maintenance 5-8
532 Checking the machine for external damage 5-14
53.3 Making sure the bolted connections are
tight 5-14
534 Sealing leaks 5-15
535 Checking the engine oil level 5-15
5.3.6 Changing the engine oil 5-16
53.7 Replacing the oil filter 5-18
53.8 Checking the flame glow system 5-19
5.3.9 Draining off water and sediment from the
fuel tank 5-20
5.3.10 Changing the fuel fine filter 5-21
5.3.11 Draining off condensate from the fuel sepa-
rator 5-22
5.3.12 Replacing the filter insert in the fuel separa-
tor 5-23
5.3.13 Cleaning the service cap and dust
extraction valve on the air filter 5-24
5.3.14 Cleaning or replacing the air filter main
element 5-25
5.3.15 Checking the oil level in the pump distribu-
tor gear 5-26
5.3.16 Checking and servicing the condensate
separator (drain filter) 5-27
5.3.17 Checking the coolant level 5-28
5.3.18 Checking the anti-freeze and DCA-4 con-
centration in the coolant 5-30
5.3.19 Cleaning the cooling system 5-32
5.3.20 Replacing the coolant with anti-freeze and
DCA-4 5-33
5.3.21 Checking the oil level in the hydraulic tank 5-34
5.3.22 Checking and cleaning the magnetic rod on
the hydraulic tank 5-35
5.3.23 Checking that the steering is working 5-36
5.3.24 Lubricating the bearing points on the steer-
ing cylinders 5-36
5.3.25 Checking the service brake and parking
brake 5-37
5.3.26 Checking the gap and wear on the parking
brake 5-38
5.3.27 Checking the indicator lamps and lighting 5-39
5.3.28 Checking the transfer gear oil level 5-41
5.3.29 Checking the tightness of the wheels (once
after 50, 100 and 250 h) 5-43
5.3.30 Checking and lubricating the front drive
shaft 5-43
5.3.31 Checking and lubricating the rear drive shaft 5-44
L554-453/12800 LIEBHERR
Contents Operating Manual
53.8 Checking the flame glow system 5-19
5.3.9 Draining off water and sediment from the
fuel tank 5-20
5.3.10 Changing the fuel fine filter 5-21
5.3.11 Draining off condensate from the fuel sepa-
rator 5-22
5.3.12 Replacing the filter insert in the fuel separa-
tor 5-23
5.3.13 Cleaning the service cap and dust
extraction valve on the air filter 5-24
5.3.14 Cleaning or replacing the air filter main
element 5-25
5.3.15 Checking the oil level in the pump distribu-
tor gear 5-26
5.3.16 Checking and servicing the condensate
separator (drain filter) 5-27
5.3.17 Checking the coolant level 5-28
5.3.18 Checking the anti-freeze and DCA-4 con-
centration in the coolant 5-30
5.3.19 Cleaning the cooling system 5-32
5.3.20 Replacing the coolant with anti-freeze and
DCA-4 5-33
5.3.21 Checking the oil level in the hydraulic tank 5-34
5.3.22 Checking and cleaning the magnetic rod on
the hydraulic tank 5-35
5.3.23 Checking that the steering is working 5-36
5.3.24 Lubricating the bearing points on the steer-
ing cylinders 5-36
5.3.25 Checking the service brake and parking
brake 5-37
5.3.26 Checking the gap and wear on the parking
brake 5-38
5.3.27 Checking the indicator lamps and lighting 5-39
5.3.28 Checking the transfer gear oil level 5-41
5.3.29 Checking the tightness of the wheels (once
after 50, 100 and 250 h) 5-43
5.3.30 Checking and lubricating the front drive
shaft 5-43
5.3.31 Checking and lubricating the rear drive shaft 5-44
L554-453/12800 LIEBHERR
Contents Operating Manual
5.3.32 Checking and adjusting the tyre pressure 5-44
5.3.33 Greasing the oscillating axle frame and ar-
ticulation lock 5-45
5.3.34 Checking whether metered quantities are
adequate at the bearing points (grease col-
lars) of the central lubrication system 5-46
5.3.35 Checking the hose lines of the central lu-
brication system (lubrication points,
detached hoses, leaks) 5-46
5.3.36 Lubricating the door hinges 5-46
5.3.37 Cleaning and changing the fresh air filter 5-46
5.3.38 Lubricating the lift arms and attachment 5-48
5.3.39 Checking the bucket bearing seals and the
bearing bushings on the lift arms 5-49
5.3.40 Checking that the quick-change device is
working 5-50
5.3.41 Cleaning the machine 5-51
5.3.42 Corrosion protection 5-53
54 Lubricants and fuels 5-54
54.1 Lubricating oils for diesel engines 5-55
54.2 Diesel fuels 5-57
54.3 Coolants for diesel engines 5-58
54.4 Hydraulic oils 5-61
54.5 Lubricating oils for the transmission 5-63
54.6 Grease for general lubrication points 5-64
6 Index 6-1
5.3.33 Greasing the oscillating axle frame and ar-
ticulation lock 5-45
5.3.34 Checking whether metered quantities are
adequate at the bearing points (grease col-
lars) of the central lubrication system 5-46
5.3.35 Checking the hose lines of the central lu-
brication system (lubrication points,
detached hoses, leaks) 5-46
5.3.36 Lubricating the door hinges 5-46
5.3.37 Cleaning and changing the fresh air filter 5-46
5.3.38 Lubricating the lift arms and attachment 5-48
5.3.39 Checking the bucket bearing seals and the
bearing bushings on the lift arms 5-49
5.3.40 Checking that the quick-change device is
working 5-50
5.3.41 Cleaning the machine 5-51
5.3.42 Corrosion protection 5-53
54 Lubricants and fuels 5-54
54.1 Lubricating oils for diesel engines 5-55
54.2 Diesel fuels 5-57
54.3 Coolants for diesel engines 5-58
54.4 Hydraulic oils 5-61
54.5 Lubricating oils for the transmission 5-63
54.6 Grease for general lubrication points 5-64
6 Index 6-1
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PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
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