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Liebherr LH 150 (RU) 1230 Machine for Industrial Applications Operator’s Manual SN 86329 – PDF DOWNLOAD
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Liebherr LH 150 (RU) 1230 Machine for Industrial Applications Operator’s Manual SN 86329 – PDF DOWNLOAD
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Description
Liebherr LH 150 (RU) 1230 Machine for Industrial Applications Operator’s Manual SN 86329 – PDF DOWNLOAD
FILE DETAILS:
Liebherr LH 150 (RU) 1230 Machine for Industrial Applications Operator’s Manual SN 86329 – PDF DOWNLOAD
Language : English
Pages : 312
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Liebherr LH 150 (RU) 1230 Machine for Industrial Applications Operator’s Manual SN 86329 – PDF DOWNLOAD
Preface:
- This operating manual is intended for you as the machine operator or as a member of the maintenance personnel. It contains warnings, important information and tips for working with the machine. It simplifies the process of familiarisation and getting to know the machine, and helps to avoid faults caused by incorrect operation.
- Compliance with the operating manual increases the reliability and service life of the machine.
- The operating manual must be kept with the machine. Make sure that a copy is always kept close to hand at the workplace.
- Read the operating manual before initial commissioning and subsequently at regular intervals. Everyone who carries out work with or on the machine must be familiar with and use this operating manual.
Examples of this work:
– Operation including setup and fitting attachments, elimination of faults, care,
disposal of service products and consumables
– Maintenance including servicing, inspection and repair
– Transporting or loading the machine
- The owner is responsible for supplementing the operating manual with instructions based on existing national regulations on accident prevention and environmental protection. In addition to this operating manual and the regulations on accident prevention applicable in the user’s country and at the place of use, it is also necessary to comply with the recognised technical rules on safety and technically proficient working.
- Some sections of this operating manual do not apply to all machines.
- Some illustrations in this operating manual may show details and implements that are different from your machine.
- In some illustrations, protective devices and covers have been removed to provide a clearer representation.
- Liebherr machines are subject to continuous development and improvement. This may have resulted in modifications to your machine which are possibly not referred to in this operating manual.
- If you require further explanations or information, please contact Liebherr customer service.
Liability and warranty:
- Due to the wide variety of products offered by other manufacturers (e.g. service products, lubricants, tool attachments and spare parts), Liebherr cannot examine the general suitability and absence of defects in third-party products which are used in or on Liebherr products. The same applies to possible interactions between third-party products and Liebherr products.
- Third-party products are used in or on Liebherr machines at the user’s own discretion.
Liebherr does not offer any warranty or accept any liability for losses of anykind caused by failures of or damage to Liebherr machines attributable to the use of third-party products. - Furthermore, Liebherr will not recognise any warranty claims attributable to incorrect operation, inadequate maintenance or the failure to follow safety instructions.
Modifications, conditions, copyright:
- Liebherr reserves the right to make modifications in the course of technical development, without issuing prior notification.
- Information and illustrations in these instructions are not allowed to be duplicated, distributed or used for the purposes of competing with Liebherr. All rights under copyright legislation are expressly reserved.
- The aforementioned provisions do not extend the warranty and liability conditions in the general terms and conditions of business of Liebherr.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Liebherr LH 150 (RU) 1230 Machine for Industrial Applications Operator’s Manual SN 86329 – PDF DOWNLOAD
1 Product description 15
1.1 Technical description 16
1.1.1 General overview 15
1.1.2 Uppercarriage 16
1.1.2 Undercarriage 17
1.1.3 Energy recuperation cylinder 18
1.2 Technical data 19
1.2.1 Vibration emission 19
1.2.2 Sound emissions 20
1.2.3 Diesel engine 20
1.2.3 Hydraulic system 20
1.2.3 Travel speed 21
1.2.3 Sound emission 21
1.2.3 Dimensions and weights 21
2 Safety warnings, signs 23
2.1 Safety advices and symbols 23
2.1.1 Designation of safety advices 23
2.1.2 Other designations 24
2.2 Additional rules and guidelines 24
2.3 Designated use 24
2.4 Service life and storage limit 25
24.1 Service life 25
2.42 Storage limit 25
2.5 Signs on the machine 25
2.5.1 Warning signs 25
2.52 Information signs 34
2.5.3 Control description sticker 42
2.5.4 Identification tag 42
1.1 Technical description 16
1.1.1 General overview 15
1.1.2 Uppercarriage 16
1.1.2 Undercarriage 17
1.1.3 Energy recuperation cylinder 18
1.2 Technical data 19
1.2.1 Vibration emission 19
1.2.2 Sound emissions 20
1.2.3 Diesel engine 20
1.2.3 Hydraulic system 20
1.2.3 Travel speed 21
1.2.3 Sound emission 21
1.2.3 Dimensions and weights 21
2 Safety warnings, signs 23
2.1 Safety advices and symbols 23
2.1.1 Designation of safety advices 23
2.1.2 Other designations 24
2.2 Additional rules and guidelines 24
2.3 Designated use 24
2.4 Service life and storage limit 25
24.1 Service life 25
2.42 Storage limit 25
2.5 Signs on the machine 25
2.5.1 Warning signs 25
2.52 Information signs 34
2.5.3 Control description sticker 42
2.5.4 Identification tag 42
copyright © Liebherr-Hydraulikbagger GmbH 2016
LIEBHERR 7
LIEBHERR 7
LH 150 – 1230 (RU) / 86329
Contents
Contents
Operator’s manual
2.6 Safety warnings 43
2.6.1 General safety instructions 43
2.6.1 General safety instructions 43
2.6.2 Avoid crushing and burning injuries 44
2.6.3 Avoid fire and explosions 44
2.6.4 Seeing and being seen 45
26.5 Protection against vibration 46
2.6.6 Before taking into operation 47
2.6.7 Getting in and out 47
2.6.8 Starting the machine 48
2.6.9 Transfer loading 48
2.6.10 Additional information for machines with turret 49
2.6.11 Shutting down the machine 50
2.6.12 Transporting the machine 50
2.6.13 Towing 51
2.6.14 Maintenance and repair 51
2.6.15 Modifications, add-ons and conversions 54
2.6.16 Removal and installation of the attachment pins 55
2.6.17 Falling object protective structures (FOPS and FGPS) 55
2.6.18 Checking machine for cracks 55
2.6.19 Regular checks 56
2.6.10 Additional information for machines with turret 49
2.6.11 Shutting down the machine 50
2.6.12 Transporting the machine 50
2.6.13 Towing 51
2.6.14 Maintenance and repair 51
2.6.15 Modifications, add-ons and conversions 54
2.6.16 Removal and installation of the attachment pins 55
2.6.17 Falling object protective structures (FOPS and FGPS) 55
2.6.18 Checking machine for cracks 55
2.6.19 Regular checks 56
3 Control and operation 57
3.1 Control and operating elements 57
3.1.1 Overview of operator’s platform 57
3.1 Control and operating elements 57
3.1.1 Overview of operator’s platform 57
3.1.2 Control unit A 58
3.1.3 Control unit B 59
3.1.4 Further control units 60
3.2 Control 60
3.2.1 Battery main switch 60
3.2.1 Battery main switch 60
3.2.2 Entering and exiting machine 61
3.2.3 Step lighting 66
3.24 Emergency exit 66
3.2.5 Fire extinguisher (option) 69
3.26 Safety lever 69
3.2.7 Operator’s seat 70
copyright ® Liebherr-Hydraulikbagger GmbH 2016
LH 150 – 1230 (RU) / 86329
LHBM2208985/02/2018-07-07/en
LHB/M2208985/02/2016-07-07/en
LHB/M2208985/02/2016-07-07/en
Operator’s manual Contents
3.2.8 Instructor seat 76
3.2.9 Safety belt 76
3.2.10 Ignition key 77
3.2.11 Horn 78
3.2.12 Raising and lowering operator’s cab — three-way adjustment (option) 78
3.2.13 Sun visor / sun blind 82
3.2.14 Lighting 82
3.2.15 Cab lighting system 83
3.2.16 Beacon (option) 84
3.2.17 Windscreen wipers 85
3.2.18 Windscreen washer system 85
3.2.19 Display 86
3.2.20 General symbols 87
3.2.21 Working attachment and working tools 89
3.2.22 Brake 91
3.2.23 Travelling 92
3.2.24 Slewing gear 93
3.2.25 Height-adjustable operator’s cab 94
3.2.26 Diesel engine 95
3.2.27 Quick coupler 96
3.2.28 Mobile undercarriage 97
3.2.29 Diesel particulate filter 98
3.2.30 SCR system 98
3.2.31 Main menu 99
3.2.32 Camera system menu 100
3.2.33 Automatic air conditioning 100
3.2.34 Operating status menu 104
3.2.35 System settings menu 105
3.2.36 Machine-specific settings menu 11
3.2.37 Information menu 125
3.2.38 Tool Control menu 128
3.2.39 Service codes menu 128
3.2.40 Display for cameras 129
3.2.41 Auxiliary heater (option) 132
3.2.42 Radio system 132
3.2.8 Instructor seat 76
3.2.9 Safety belt 76
3.2.10 Ignition key 77
3.2.11 Horn 78
3.2.12 Raising and lowering operator’s cab — three-way adjustment (option) 78
3.2.13 Sun visor / sun blind 82
3.2.14 Lighting 82
3.2.15 Cab lighting system 83
3.2.16 Beacon (option) 84
3.2.17 Windscreen wipers 85
3.2.18 Windscreen washer system 85
3.2.19 Display 86
3.2.20 General symbols 87
3.2.21 Working attachment and working tools 89
3.2.22 Brake 91
3.2.23 Travelling 92
3.2.24 Slewing gear 93
3.2.25 Height-adjustable operator’s cab 94
3.2.26 Diesel engine 95
3.2.27 Quick coupler 96
3.2.28 Mobile undercarriage 97
3.2.29 Diesel particulate filter 98
3.2.30 SCR system 98
3.2.31 Main menu 99
3.2.32 Camera system menu 100
3.2.33 Automatic air conditioning 100
3.2.34 Operating status menu 104
3.2.35 System settings menu 105
3.2.36 Machine-specific settings menu 11
3.2.37 Information menu 125
3.2.38 Tool Control menu 128
3.2.39 Service codes menu 128
3.2.40 Display for cameras 129
3.2.41 Auxiliary heater (option) 132
3.2.42 Radio system 132
copyright © Liebherr-Hydraulikbagger GmbH 2016
LH 150 – 1230 (RU) / 86329 LIEBHERR 9
Contents
LH 150 – 1230 (RU) / 86329 LIEBHERR 9
Contents
Operator’s manual
3.3
34
3.2.43 LiDAT (option) 135
Operation 135
3.3.1 Inspection tour before putting into service 135
3.3.2 Refuelling 136
3.3.3 Refuelling from a tanker (option) 137
3.3.4 Fuelling with electric refuelling pump (option) 139
3.3.5 Automatic key recognition (option) 140
3.3.6 Preparing machine for dust intensive application 140
3.3.7 Preparing machine for use in biologically sensitive areas 140
3.3.8 Starting diesel engine 141
3.3.9 Bringing machine to operating temperature 142
3.3.10 Engine speed and operating mode 142
3.3.11 After starting 144
3.3.12 Sensor-controlled low idle automatic 145
3.3.13 Automatic engine shut-off after idling (option) 146
3.3.14 Shutting off diesel engine 146
3.3.15 Travelling 148
3.3.16 Braking 155
3.3.17 Travel alarm (option) 156
3.3.18 Observing the inclination angle 157
3.3.19 Supporting the machine 158
3.3.20 Controlling working attachment 162
3.3.21 Turning and braking uppercarriage 163
3.3.22 Overload warning system (option) 164
3.3.23 Hoist cylinder pressure waming device (option) 166
3.3.24 Lowering boom actively (option) 166
3.3.25 Lowering stick actively (option) 166
3.3.26 Operating the working tool or working attachment with buttons 167
3.3.27 Operating the working tool or working attachment with the mini joystick 169
3.3.28 Right mini-joystick control changeover (option) 170
3.3.29 Grapple circuit (option) 172
3.3.30 AutolLift (Option) 172
3.3.31 Magnet system (option) 173
3.3.32 Reversible fan drive for radiator cleaning (option) 174
Shut-down and limitation devices 176
Operation 135
3.3.1 Inspection tour before putting into service 135
3.3.2 Refuelling 136
3.3.3 Refuelling from a tanker (option) 137
3.3.4 Fuelling with electric refuelling pump (option) 139
3.3.5 Automatic key recognition (option) 140
3.3.6 Preparing machine for dust intensive application 140
3.3.7 Preparing machine for use in biologically sensitive areas 140
3.3.8 Starting diesel engine 141
3.3.9 Bringing machine to operating temperature 142
3.3.10 Engine speed and operating mode 142
3.3.11 After starting 144
3.3.12 Sensor-controlled low idle automatic 145
3.3.13 Automatic engine shut-off after idling (option) 146
3.3.14 Shutting off diesel engine 146
3.3.15 Travelling 148
3.3.16 Braking 155
3.3.17 Travel alarm (option) 156
3.3.18 Observing the inclination angle 157
3.3.19 Supporting the machine 158
3.3.20 Controlling working attachment 162
3.3.21 Turning and braking uppercarriage 163
3.3.22 Overload warning system (option) 164
3.3.23 Hoist cylinder pressure waming device (option) 166
3.3.24 Lowering boom actively (option) 166
3.3.25 Lowering stick actively (option) 166
3.3.26 Operating the working tool or working attachment with buttons 167
3.3.27 Operating the working tool or working attachment with the mini joystick 169
3.3.28 Right mini-joystick control changeover (option) 170
3.3.29 Grapple circuit (option) 172
3.3.30 AutolLift (Option) 172
3.3.31 Magnet system (option) 173
3.3.32 Reversible fan drive for radiator cleaning (option) 174
Shut-down and limitation devices 176
10
copyright ® Liebherr-Hydraulikbagger GmbH 2016
LH 150 – 1230 (RU) / 86329
LHBM2208985/02/2018-07-07/en
LHB/M2208985/02/2016-07-07/en
LHB/M2208985/02/2016-07-07/en
Operator’s manual
Contents
3.4.1 Stick cylinder shut-off (option) 176
3.42 Hoist cylinder shut-off (option) 180
3.4.3 Depth limitation (option) 184
3.4.4 Load moment limitation (option) 185
3.5 General working methods 202
3.5.1 Safety belt 202
3.5.2 Drugs and alcohol 202
3.5.3 Working without damaging the machine 202
3.5.4 Preparatory work 204
3.5.5 Putting machine in working position 205
3.5.6 Transferring loads 205
3.5.7 Loading transport vehicle 206
3.5.8 Lifting loads 206
3.5.9 Identifying potential dangers and eliminate them. 207
3.56.10 Use of banksmen 207
3.5.11 Working in windy conditions 208
3.6 Installation and removal of attachment parts 209
3.6.1 Using quick coupler 209
3.6.2 Installing and removing grapple on industrial stick 209
3.7 Parking machine 212
3.8 Transport and assembly 212
3.9 Emergency operation 213
3.9.1 Jump starting 213
3.9.2 Lowering working attachment when engine is shut off 214
3.42 Hoist cylinder shut-off (option) 180
3.4.3 Depth limitation (option) 184
3.4.4 Load moment limitation (option) 185
3.5 General working methods 202
3.5.1 Safety belt 202
3.5.2 Drugs and alcohol 202
3.5.3 Working without damaging the machine 202
3.5.4 Preparatory work 204
3.5.5 Putting machine in working position 205
3.5.6 Transferring loads 205
3.5.7 Loading transport vehicle 206
3.5.8 Lifting loads 206
3.5.9 Identifying potential dangers and eliminate them. 207
3.56.10 Use of banksmen 207
3.5.11 Working in windy conditions 208
3.6 Installation and removal of attachment parts 209
3.6.1 Using quick coupler 209
3.6.2 Installing and removing grapple on industrial stick 209
3.7 Parking machine 212
3.8 Transport and assembly 212
3.9 Emergency operation 213
3.9.1 Jump starting 213
3.9.2 Lowering working attachment when engine is shut off 214
3.9.3 Lowering the operator’s cab in an emergency — two and three-way
adjustment (option) 214
3.9.4 Towing the machine 216
4 Malfunctions 217
4.1 Service code tables 218
41.1 Warning symbols 218
4.2 Fault – Cause – Remedy 223
4.21 Diesel engine and fuel system 223
42.2 Hydraulic system 227
4.2.3 Electrical system 227
adjustment (option) 214
3.9.4 Towing the machine 216
4 Malfunctions 217
4.1 Service code tables 218
41.1 Warning symbols 218
4.2 Fault – Cause – Remedy 223
4.21 Diesel engine and fuel system 223
42.2 Hydraulic system 227
4.2.3 Electrical system 227
copyright © Liebherr-Hydraulikbagger GmbH 2016
LIEBHERR 1
LH 150 – 1230 (RU) / 86329
Contents Operator’s manual
Contents Operator’s manual
4.2.4 Heating, ventilation and air conditioning unit 228
42.5 Working attachment 228
4.3 Problem remedy 229
4.3.1 Fuses and relays 229
5 Maintenance 245
5.1 Inspection and maintenance schedule 245
5.2 Filling quantities and lubrication chart 251
5.2.1 Filling quantities 251
5.2.2 Lubricating chart 252
5.3 Fuels, lubricants and operating fluids 253
5.3.1 Diesel fuels 253
5.3.2 Engine oils 253
5.3.3 Coolant 254
5.3.4 Hydraulic oils 255
5.3.5 Gear cils 257
5.3.6 Pump distributor gear oils 258
5.3.7 Greases 259
5.3.8 Windscreen washer fluid 259
5.3.9 Lubricants and care products for electrical and mechanical systems 259
5.4 Access points for maintenance work 260
5.41 Access points on the uppercarriage 260
5.4.2 Access points under the uppercarriage 263
5.4.3 Access points to reservoirs of central lubrication system 263
5.5 Preparing for maintenance 264
5.5.1 Maintenance procedures 264
5.5.2 Safety procedures 264
5.6 General maintenance 265
5.6.1 Welding 265
5.6.3 Corrosion-proofing piston rods 265
5.6.4 Cleaning the machine 266
5.6.5 Cleaning the fan and radiator 268
5.7 Complete machine 268
5.7.1 Checking machine for proper condition and tightness 268
5.7.2 Lubricating bearings on machine and working attachment 269
copyright © Liebherr-Hydraulikbagger GmbH 2016
copyright © Liebherr-Hydraulikbagger GmbH 2016
12 LIEBHERR LH 150 – 1230 (RU) / 86329
LHBM2208985/02/2018-07-07/en
LHB/M2208985/02/2016-07-07/en
LHB/M2208985/02/2016-07-07/en
Operator’s manual Contents
5.7.3 Checking components for cracks 270
5.7.4 Lubricating hinges, locks and gas pressure springs of doors, hoods and
windows 271
5.7.5 Cleaning and treating rubber seals on doors and hoods 271
5.7.6 Inspecting rescue system 271
5.8 Drive group 272
5.8.1 Diesel engine: Bringing into maintenance position 272
5.8.2 Diesel engine: Checking oil level 272
5.8.3 Diesel engine: Checking condition, tightness and cleanliness 273
5.8.4 Fuel pre-filter: Draining water 274
5.8.56 Air filter: Emptying dust collecting tank 275
5.8.6 Air filter: Replacing main filter cartridge 276
5.8.7 Air filter: Replacing safety filter cartridge 278
5.8.8 Air filter and air lines: Checking tightness and condition 279
5.8.9 Cleaning and replacing diesel particulate filter 281
5.9 Cooling system 282
5.9.1 Checking the coolant level 282
5.9.2 Checking cooling system and heat exchanger for contamination and
cleaning 282
5.10 Working hydraulics system 284
5.10.1 Depressurising hydraulic system 284
5.10.2 Hydraulic tank: Checking oil level 285
5.10.3 Hydraulic tank: Changing oil 286
5.10.4 Return filter: Checking and cleaning magnetic rod 294
5.10.5 Return filter: Replacing filter cartridge 295
5.10.6 Return leakage oil filter: Replacing filter cartridge 296
5.10.7 Bypass filter (option): Checking degree of contamination of filter
cartridge 298
5.11 Electrical system 298
5.11.1 General information 298
5.11.2 Checking warning lights and displays when putting into service 299
5.12 Working attachment 300
5.12.1 Lubricating working tool 300
5.12.2 Checking pin connections for secure seating 300
5.12.3 Checking steel structure for cracks 301
5.12.4 Pin bearing: Checking for wear 301
copyright © Liebherr-Hydraulikbagger GmbH 2016
LH 150 – 1230 (RU) / 86329 LIEBHERR 13
Contents Operator’s manual
5.12.5 Energy recuperation cylinder: Performing visual inspection 301
5.7.3 Checking components for cracks 270
5.7.4 Lubricating hinges, locks and gas pressure springs of doors, hoods and
windows 271
5.7.5 Cleaning and treating rubber seals on doors and hoods 271
5.7.6 Inspecting rescue system 271
5.8 Drive group 272
5.8.1 Diesel engine: Bringing into maintenance position 272
5.8.2 Diesel engine: Checking oil level 272
5.8.3 Diesel engine: Checking condition, tightness and cleanliness 273
5.8.4 Fuel pre-filter: Draining water 274
5.8.56 Air filter: Emptying dust collecting tank 275
5.8.6 Air filter: Replacing main filter cartridge 276
5.8.7 Air filter: Replacing safety filter cartridge 278
5.8.8 Air filter and air lines: Checking tightness and condition 279
5.8.9 Cleaning and replacing diesel particulate filter 281
5.9 Cooling system 282
5.9.1 Checking the coolant level 282
5.9.2 Checking cooling system and heat exchanger for contamination and
cleaning 282
5.10 Working hydraulics system 284
5.10.1 Depressurising hydraulic system 284
5.10.2 Hydraulic tank: Checking oil level 285
5.10.3 Hydraulic tank: Changing oil 286
5.10.4 Return filter: Checking and cleaning magnetic rod 294
5.10.5 Return filter: Replacing filter cartridge 295
5.10.6 Return leakage oil filter: Replacing filter cartridge 296
5.10.7 Bypass filter (option): Checking degree of contamination of filter
cartridge 298
5.11 Electrical system 298
5.11.1 General information 298
5.11.2 Checking warning lights and displays when putting into service 299
5.12 Working attachment 300
5.12.1 Lubricating working tool 300
5.12.2 Checking pin connections for secure seating 300
5.12.3 Checking steel structure for cracks 301
5.12.4 Pin bearing: Checking for wear 301
copyright © Liebherr-Hydraulikbagger GmbH 2016
LH 150 – 1230 (RU) / 86329 LIEBHERR 13
Contents Operator’s manual
5.12.5 Energy recuperation cylinder: Performing visual inspection 301
5.13 Operator’s cab, heating and air conditioning unit 302
5.13.1 Filling with windscreen washer fluid 302
5.13.2 Switching on air conditioning unit 302
5.14 Lubrication system 303
5.14.1 Lubrication system: Filling with grease 303
5.14.2 Checking lubrication of bearings (grease collar) 303
5.14.3 Pipes, hoses and lubricating points: Checking tightness and condition 304
Appendix 305
Index 307
Contact us: [email protected]
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.V
