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Liebherr LH 22 C Litronic 1209 (USA / CAN) Machine for Industrial Operator’s Manual SN 91042 – PDF DOWNLOAD
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Liebherr LH 22 C Litronic 1209 (USA / CAN) Machine for Industrial Operator’s Manual SN 91042 – PDF DOWNLOAD
Product ID
Manufacturer: Liebherr-Hydraulikbagger GmbH
Type: LH 22 C Litronic
Type no.: 1209 (USA / CAN)
From Serial no.: 91042
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Description
Liebherr LH 22 C Litronic 1209 (USA / CAN) Machine for Industrial Operator’s Manual SN 91042 – PDF DOWNLOAD
FILE DETAILS:
Liebherr LH 22 C Litronic 1209 (USA / CAN) Machine for Industrial Operator’s Manual SN 91042 – PDF DOWNLOAD
Language : English
Pages : 328
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Liebherr LH 22 C Litronic 1209 (USA / CAN) Machine for Industrial Operator’s Manual SN 91042 – PDF DOWNLOAD
Product ID
Manufacturer: Liebherr-Hydraulikbagger GmbH
Type: LH 22 C Litronic
Type no.: 1209 (USA / CAN)
From Serial no.: 91042
Preface:
- This operating manual is intended for you as the machine operator or as a member of the maintenance personnel. It contains warnings, important information and tips for working with the machine. It simplifies the process of familiarisation and getting to know the machine, and helps to avoid faults caused by incorrect operation.
- Compliance with the operating manual increases the reliability and service life of the machine.
- The operating manual must be kept with the machine. Make sure that a copy is always kept close to hand at the workplace.
- Read the operating manual before initial commissioning and subsequently at regular intervals. Everyone who carries out work with or on the machine must be familiar with and use this operating manual.
Examples of this work:
– Operation including setup and fitting attachments, elimination of faults, care,
disposal of service products and consumables
– Maintenance including servicing, inspection and repair
– Transporting or loading the machine
- The owner is responsible for supplementing the operating manual with instructions based on existing national regulations on accident prevention and environmental protection. In addition to this operating manual and the regulations on accident prevention applicable in the user’s country and at the place of use, it is also necessary to comply with the recognised technical rules on safety and technically proficient working.
- Some sections of this operating manual do not apply to all machines.
- Some illustrations in this operating manual may show details and implements that are different from your machine.
- In some illustrations, protective devices and covers have been removed to provide a clearer representation.
- Liebherr machines are subject to continuous development and improvement. This may have resulted in modifications to your machine which are possibly not referred to in this operating manual.
- If you require further explanations or information, please contact Liebherr customer service.
TABLE OF CONTENTS:
Liebherr LH 22 C Litronic 1209 (USA / CAN) Machine for Industrial Operator’s Manual SN 91042 – PDF DOWNLOAD
1 Product description 17
1.1 Technical description 18
1.1.1 General overview 18
1.1.2 Uppercarriage 19
1.1.3 Undercarriage 20
1.2 Technical data 21
1.2.1 Vibration emission 21
1.2.2 Sound level 21
1.2.3 Specifications 21
1.3 Warranty conditions 22
1.3.1 Additional information, USA 22
1.3.2 Warranty declaration, emission limits, warranty rights and obligations 22
1.3.3 Warranty coverage from manufacturer 22
1.3.4 Warranty obligations of the owner 23
1.3.5 Warranty 23
1.3.6 Warranty parts 23
1.3.7 Exclusions 24
2 Safety warnings 25
2.1 Information on these instructions 25
2.1.1 Representation of warning messages 25
2.1.2 Graphic symbols in these instructions 25
2.2 Intended use 26
2.21 Laws, rules, guidelines and safety regulations 26
2.22 Intended use 26
2.2.3 Foreseeable misuse 27
2.2.4 Operating conditions 27
2.2.5 Disposal 28
2.3 Description of staff 29
1.1 Technical description 18
1.1.1 General overview 18
1.1.2 Uppercarriage 19
1.1.3 Undercarriage 20
1.2 Technical data 21
1.2.1 Vibration emission 21
1.2.2 Sound level 21
1.2.3 Specifications 21
1.3 Warranty conditions 22
1.3.1 Additional information, USA 22
1.3.2 Warranty declaration, emission limits, warranty rights and obligations 22
1.3.3 Warranty coverage from manufacturer 22
1.3.4 Warranty obligations of the owner 23
1.3.5 Warranty 23
1.3.6 Warranty parts 23
1.3.7 Exclusions 24
2 Safety warnings 25
2.1 Information on these instructions 25
2.1.1 Representation of warning messages 25
2.1.2 Graphic symbols in these instructions 25
2.2 Intended use 26
2.21 Laws, rules, guidelines and safety regulations 26
2.22 Intended use 26
2.2.3 Foreseeable misuse 27
2.2.4 Operating conditions 27
2.2.5 Disposal 28
2.3 Description of staff 29
2.3.1 Personal protective equipment 29
2.3.2 Requirements for staff 29
2.3.3 Operating company 30
2.3.4 Operator 30
2.3.5 Maintenance staff 31
2.3.6 Electrical engineer 32
2.3.7 Refrigeration technician 32
2.3.8 Rigger 33
2.3.9 Spotter 34
Signs on the machine 35
2.41 Warning signs 35
2.42 Safety signs (USA) 44
2.4.3 Information signs 49
2.44 Control description sticker 57
2.45 Identification tag (USA) 57
Protective devices on the machine 58
2.5.1 Safety lever or folding console 58
25.2 Operator’s cab 58
2.5.3 Height-adjustable operator’s cab 58
2.5.4 Tip over protective structure (TOPS) 59
2.5.5 Roll over protective structure (ROPS) 59
2.5.6 Falling object protective structures (FOPS and FGPS) 60
Emergency equipment on the machine 60
2.6.1 Emergency exit (standard) 60
2.6.2 Fire extinguisher (option) 60
2.6.3 Emergency command devices of machine 61
2.6.4 Emergency stop function of machine 61
Safe operation 61
2.71 Intoxicants 61
2.7.2 Dangerous fuels and operating fluids 62
2.7.3 Transporting machine 62
2.7.4 Access to machine 63
2.7.5 Machine danger zone 64
2.7.6 Visibility 64
2.7.7 Protection against vibration 65
2.3.2 Requirements for staff 29
2.3.3 Operating company 30
2.3.4 Operator 30
2.3.5 Maintenance staff 31
2.3.6 Electrical engineer 32
2.3.7 Refrigeration technician 32
2.3.8 Rigger 33
2.3.9 Spotter 34
Signs on the machine 35
2.41 Warning signs 35
2.42 Safety signs (USA) 44
2.4.3 Information signs 49
2.44 Control description sticker 57
2.45 Identification tag (USA) 57
Protective devices on the machine 58
2.5.1 Safety lever or folding console 58
25.2 Operator’s cab 58
2.5.3 Height-adjustable operator’s cab 58
2.5.4 Tip over protective structure (TOPS) 59
2.5.5 Roll over protective structure (ROPS) 59
2.5.6 Falling object protective structures (FOPS and FGPS) 60
Emergency equipment on the machine 60
2.6.1 Emergency exit (standard) 60
2.6.2 Fire extinguisher (option) 60
2.6.3 Emergency command devices of machine 61
2.6.4 Emergency stop function of machine 61
Safe operation 61
2.71 Intoxicants 61
2.7.2 Dangerous fuels and operating fluids 62
2.7.3 Transporting machine 62
2.7.4 Access to machine 63
2.7.5 Machine danger zone 64
2.7.6 Visibility 64
2.7.7 Protection against vibration 65
2.7.8 Operation of machine 66
2.7.9 Load-lifting work 68
2.8 Safe work 69
2.8.1 Machines with height adjustable cab 69
2.8.1 Machines with height adjustable cab 69
2.9 Safe maintenance 69
29.1 Spare parts 69
29.1 Spare parts 69
2.9.2 Heavy parts 70
2.9.3 Regular checks 70
2.10 Modifications to the machine 70
2.10.1 Modifications, add-ons and retrofittings 70
2.10.1 Modifications, add-ons and retrofittings 70
3 Control and operation 73
3.1 Control and operating elements 73
3.1.1 Overview of operator’s platform 73
3.1 Control and operating elements 73
3.1.1 Overview of operator’s platform 73
3.1.2 Control unit A 75
3.1.3 Control unit B 75
3.1.4 Further control units 76
3.2 Display 77
3.2.1 Display 77
3.2.1 Display 77
3.2.2 Status symbols 78
3.2.3 Start page menu 91
3.24 Camera menu 92
3.2.5 Automatic air conditioning 93
3.2.6 Operating status menu 97
3.2.7 System settings menu 97
3.2.8 Operating hour meter and kilometre counter submenu 99
3.2.9 Windscreen wiper interval submenu 99
3.2.10 Radio remote control submenu 100
3.2.10 Radio remote control submenu 100
3.2.11 Teleservice submenu 100
3.2.12 Display brightness submenu 102
3.2.13 Camera submenu 102
3.2.14 Unit selection submenu 103
3.2.15 System diagnosis submenu 103
3.2.16 Time zone and time submenu 104
3.2.17 Language selection submenu 105
3.2.12 Display brightness submenu 102
3.2.13 Camera submenu 102
3.2.14 Unit selection submenu 103
3.2.15 System diagnosis submenu 103
3.2.16 Time zone and time submenu 104
3.2.17 Language selection submenu 105
3.2.18 Function settings menu 106
3.219 Central lubrication system submenu 115
3.2.20 Maintenance submenu 116
3.2.21 Sensor-controlled low idle automatic submenu (option) 116
3.2.22 Idling time until engine shut-off submenu (option) 116
3.2.23 SF submenu 116
3.2.24 User profile submenu 119
3.2.25 Stick cylinder shut-off submenu (option) 120
3.2.26 Hoist cylinder shut-off submenu (option) 120
3.2.27 Workspace limitation submenu (option) 121
3.2.28 Automatic reversible fan drive submenu (option) 121
3.2.29 Bleeding engine oil circuit submenu 122
3.2.30 Information menu 122
3.2.31 Operating time submenu 123
3.2.32 Fuel consumption submenu 124
3.2.33 Key assignment submenu 125
3.2.34 Electrical outputs submenu 125
3.2.35 Electrical inputs submenu 125
3.2.36 Tool Control menu 126
3.2.37 Service codes menu 126
3.3 Control 128
3.3.1 Battery main switch 128
3.3.2 Getting in and getting out 129
3.3.3 Step lighting (option) 129
3.3.4 Emergency exit 130
3.3.5 Fire extinguisher (option) 131
3.3.6 Folding console 131
3.3.7 Operator’s seat 133
3.3.8 Safety belt 138
3.3.9 Exit protection (option) 139
3.3.10 Ignition key 140
3.3.11 Confirmation button 141
3.3.12 Horn 142
3.3.13 Raising and lowering operator’s cab (option) 142
3.3.14 Windscreen 144
3.219 Central lubrication system submenu 115
3.2.20 Maintenance submenu 116
3.2.21 Sensor-controlled low idle automatic submenu (option) 116
3.2.22 Idling time until engine shut-off submenu (option) 116
3.2.23 SF submenu 116
3.2.24 User profile submenu 119
3.2.25 Stick cylinder shut-off submenu (option) 120
3.2.26 Hoist cylinder shut-off submenu (option) 120
3.2.27 Workspace limitation submenu (option) 121
3.2.28 Automatic reversible fan drive submenu (option) 121
3.2.29 Bleeding engine oil circuit submenu 122
3.2.30 Information menu 122
3.2.31 Operating time submenu 123
3.2.32 Fuel consumption submenu 124
3.2.33 Key assignment submenu 125
3.2.34 Electrical outputs submenu 125
3.2.35 Electrical inputs submenu 125
3.2.36 Tool Control menu 126
3.2.37 Service codes menu 126
3.3 Control 128
3.3.1 Battery main switch 128
3.3.2 Getting in and getting out 129
3.3.3 Step lighting (option) 129
3.3.4 Emergency exit 130
3.3.5 Fire extinguisher (option) 131
3.3.6 Folding console 131
3.3.7 Operator’s seat 133
3.3.8 Safety belt 138
3.3.9 Exit protection (option) 139
3.3.10 Ignition key 140
3.3.11 Confirmation button 141
3.3.12 Horn 142
3.3.13 Raising and lowering operator’s cab (option) 142
3.3.14 Windscreen 144
3.3.15 Sun blind 147
3.3.16 Viewing devices 148
3.3.17 Lighting 150
3.3.18 Cab lighting system 151
3.3.19 Beacon (option) 162
3.3.20 Windscreen wipers 163
3.3.21 Windscreen washer system 153
3.3.22 Auxiliary heater (option) 154
3.3.23 LiDAT (option) 154
3.4 Operation 155
3.4.1 Inspection tour before putting into service 165
3.4.2 Refuelling 155
3.4.3 Refuelling with electric refuelling pump (option) 157
3.4.4 Preheating system (option) 168
3.4.5 Immobiliser (option) 160
3.4.6 Preparing machine for dust intensive application 161
3.4.7 Preparing machine for use in biologically sensitive areas 162
3.4.8 Starting diesel engine 162
3.4.9 Bringing machine to operating temperature 163
3.4.10 Engine speed and operating mode 163
3.4.11 After starting 165
3.4.12 Sensor-controlled low idle automatic 166
3.4.13 Automatic engine shut-off after idling (option) 166
3.4.14 Shutting off diesel engine 167
3.4.15 Travelling and braking 167
3.4.16 Braking 171
3.4.17 Travel alarm (option) 171
3.4.18 Controlling working attachment 172
3.4.19 Turning and braking uppercarriage 174
3.4.20 Slewing brake 174
3.4.21 Positioning slewing brake 175
3.4.22 Overload warning system (option) 176
3.4.23 Selecting boom or working tool 177
3.4.24 Adjusting boom vertically 178
3.4.25 Hoist cylinder protection 179
3.4.26 Selecting the working tool 180
3.4.27 Controlling special working attachment with mini-joystick 180
3.4.28 Changing over control of right mini-joystick (option) 181
3.4.29 Grapple priority (option) 182
3.4.30 AutolLift (Option) 183
3.4.31 Magnet system (option) 183
3.4.32 Reversible fan drive for radiator cleaning (option) 185
3.3.16 Viewing devices 148
3.3.17 Lighting 150
3.3.18 Cab lighting system 151
3.3.19 Beacon (option) 162
3.3.20 Windscreen wipers 163
3.3.21 Windscreen washer system 153
3.3.22 Auxiliary heater (option) 154
3.3.23 LiDAT (option) 154
3.4 Operation 155
3.4.1 Inspection tour before putting into service 165
3.4.2 Refuelling 155
3.4.3 Refuelling with electric refuelling pump (option) 157
3.4.4 Preheating system (option) 168
3.4.5 Immobiliser (option) 160
3.4.6 Preparing machine for dust intensive application 161
3.4.7 Preparing machine for use in biologically sensitive areas 162
3.4.8 Starting diesel engine 162
3.4.9 Bringing machine to operating temperature 163
3.4.10 Engine speed and operating mode 163
3.4.11 After starting 165
3.4.12 Sensor-controlled low idle automatic 166
3.4.13 Automatic engine shut-off after idling (option) 166
3.4.14 Shutting off diesel engine 167
3.4.15 Travelling and braking 167
3.4.16 Braking 171
3.4.17 Travel alarm (option) 171
3.4.18 Controlling working attachment 172
3.4.19 Turning and braking uppercarriage 174
3.4.20 Slewing brake 174
3.4.21 Positioning slewing brake 175
3.4.22 Overload warning system (option) 176
3.4.23 Selecting boom or working tool 177
3.4.24 Adjusting boom vertically 178
3.4.25 Hoist cylinder protection 179
3.4.26 Selecting the working tool 180
3.4.27 Controlling special working attachment with mini-joystick 180
3.4.28 Changing over control of right mini-joystick (option) 181
3.4.29 Grapple priority (option) 182
3.4.30 AutolLift (Option) 183
3.4.31 Magnet system (option) 183
3.4.32 Reversible fan drive for radiator cleaning (option) 185
3.5 Shut-off functions 188
3.5.1 Stick cylinder shut-off (option) 188
3.5.1 Stick cylinder shut-off (option) 188
3.5.2 Height limit (option) 192
3.6 General working methods 202
3.6.1 Working without damaging the machine 202
3.6.1 Working without damaging the machine 202
3.6.2 Putting machine in working position 203
3.6.3 Transferring loads 204
3.6.4 Loading transport vehicle 204
3.6.5 Lifting loads 205
3.6.6 Use of banksmen 205
3.7 Installing and removing working attachment 207
3.7.1 Using quick coupler 207
3.7.1 Using quick coupler 207
3.7.2 Installing and removing grapple on industrial stick 207
3.7.3 Installing and removing boom 210
3.8 Parking machine 21
3.9 Transport 212
3.9.1 Preparatory activities 212
3.9 Transport 212
3.9.1 Preparatory activities 212
3.9.2 Driving machine onto low-loader 212
3.9.3 Tying down the machine 213
3.10 Emergency operation 214
3.10.1 Jump starting 214
3.10.2 Lowering working attachment when engine is shut off 215
3.10.3 Lowering operator’s cab in an emergency (option) 215
3.10.4 Towing the machine 216
Malfunctions 217
4.1 Service code tables 218
4.1.1 Warning symbols 218
3.10.1 Jump starting 214
3.10.2 Lowering working attachment when engine is shut off 215
3.10.3 Lowering operator’s cab in an emergency (option) 215
3.10.4 Towing the machine 216
Malfunctions 217
4.1 Service code tables 218
4.1.1 Warning symbols 218
4.2 Fault – Cause – Remedy 224
421 Diesel engine and fuel system 224
4.2.2 Hydraulic system 227
423 Travel gear 228
4.24 Electrical system 228
4.2.5 Heating, ventilation and air conditioning unit 228
426 Working attachment 229
4.3 Problem remedy 230
4.3.1 Uppercarriage fuses and relays 230
4.3.2 Operator’s platform fuses and relays 237
5 Maintenance 243
5.1 Inspection and maintenance schedule 243
5.2 Filling quantities and lubrication chart 249
5.2.1 Filling quantities 249
5.2.2 Lubricating chart 250
5.3 Fuels, lubricants and operating fluids 252
6.3.1 Diesel fuels 252
53.2 Engine oils 252
5.3.3 Refrigerant 253
5.3.4 Coolant 253
5.3.56 Hydraulic oils 254
53.6 Gearoils 256
53.7 Greases 257
5.3.8 Windscreen washer fluid 257
5.3.9 Lubricants and care products for electrical and mechanical systems 257
5.4 Access points for maintenance work 258
5.4.1 Access points on uppercarriage 258
5.4.2 Access points under the uppercarriage 259
5.4.3 Access points on the undercarriage 260
5.5 Preparing for maintenance 261
5.5.1 Preparing for maintenance 261
5.6 General maintenance 263
5.6.1 Welding 263
5.6.3 Corrosion-proofing piston rods 263
LH 22 C Litronic – 1209 (USA / CAN) LIEBHERR orzo 13
5.6.4 Cleaning the machine 264
5.6.5 Cleaning travel gear 266
5.6.6 Cleaning the fan and radiator 266
5.7 Complete machine 267
5.7.1 Checking machine for proper condition and tightness 267
5.7.2 Checking components for cracks 267
5.7.3 Lubricating hinges, locks and gas pressure springs of doors, hoods and
windows 267
5.7.4 Cleaning and treating rubber seals on doors and hoods 267
5.8 Drive group 268
5.8.1 Diesel engine: Bringing into maintenance position 268
5.8.2 Diesel engine: Checking oil level 268
5.8.3 Diesel engine: Checking condition, tightness and cleanliness 269
5.8.4 Diesel engine: Bleeding engine oil circuit 269
5.8.5 Fuel pre-filter: Draining water 270
5.8.6 Air filter: Emptying dust collecting tank 271
5.8.7 Air filter: Replacing main filter cartridge 272
5.8.8 Air filter: Replacing safety filter cartridge 274
5.8.9 Air filter and air lines: Checking tightness and condition 275
5.8.10 Cleaning and replacing diesel particulate filter 277
5.9 Cooling system 278
5.9.1 Checking coolant level 278
5.9.2 Checking cooling system and heat exchanger for contamination and
cleaning 279
5.10 Working hydraulics 280
5.10.1 Depressurising hydraulic system 280
5.10.2 Hydraulic tank: Checking oil level 280
5.10.3 Hydraulic tank: Draining water and sediments 283
5.10.4 Return filter: Checking and cleaning magnetic rod 285
5.10.5 Bypass filter (option): Checking degree of contamination of filter
cartridge 286
5.11 Electrical system 287
5.11.1 General information 287
5.12 Travel gear 288
5.12.1 Checking track tension 288
5.12.2 Tightening track 289
5.12.3 Slackening track 290
5.12.4 Track pads and sprocket wheels: Checking mounting 291
5.6.5 Cleaning travel gear 266
5.6.6 Cleaning the fan and radiator 266
5.7 Complete machine 267
5.7.1 Checking machine for proper condition and tightness 267
5.7.2 Checking components for cracks 267
5.7.3 Lubricating hinges, locks and gas pressure springs of doors, hoods and
windows 267
5.7.4 Cleaning and treating rubber seals on doors and hoods 267
5.8 Drive group 268
5.8.1 Diesel engine: Bringing into maintenance position 268
5.8.2 Diesel engine: Checking oil level 268
5.8.3 Diesel engine: Checking condition, tightness and cleanliness 269
5.8.4 Diesel engine: Bleeding engine oil circuit 269
5.8.5 Fuel pre-filter: Draining water 270
5.8.6 Air filter: Emptying dust collecting tank 271
5.8.7 Air filter: Replacing main filter cartridge 272
5.8.8 Air filter: Replacing safety filter cartridge 274
5.8.9 Air filter and air lines: Checking tightness and condition 275
5.8.10 Cleaning and replacing diesel particulate filter 277
5.9 Cooling system 278
5.9.1 Checking coolant level 278
5.9.2 Checking cooling system and heat exchanger for contamination and
cleaning 279
5.10 Working hydraulics 280
5.10.1 Depressurising hydraulic system 280
5.10.2 Hydraulic tank: Checking oil level 280
5.10.3 Hydraulic tank: Draining water and sediments 283
5.10.4 Return filter: Checking and cleaning magnetic rod 285
5.10.5 Bypass filter (option): Checking degree of contamination of filter
cartridge 286
5.11 Electrical system 287
5.11.1 General information 287
5.12 Travel gear 288
5.12.1 Checking track tension 288
5.12.2 Tightening track 289
5.12.3 Slackening track 290
5.12.4 Track pads and sprocket wheels: Checking mounting 291
5.12.5 Checking tracks, sprocket wheels, idler-wheels, carrier rollers and track
rollers for wear 293
5.12.6 Visual inspection of travel gear components 293
5.13 Working attachment 294
5.13.1 Lubricating working tool 294
5.13.2 Checking pin connections for secure seating 294
5.13.3 Checking steel parts for cracks 294
5.13.4 Pin bearing: checking for wear 295
5.13.1 Lubricating working tool 294
5.13.2 Checking pin connections for secure seating 294
5.13.3 Checking steel parts for cracks 294
5.13.4 Pin bearing: checking for wear 295
5.14 Operator’s cab, heating and air conditioning 296
5.14.1 Filling with windscreen washer fluid 296
5.14.2 Heating: Checking function 296
5.14.3 Auxiliary heater (option): Checking function 298
5.14.4 Switching on air conditioning unit 298
5.14.5 Checking condenser for contamination and cleaning if necessary 298
5.14.1 Filling with windscreen washer fluid 296
5.14.2 Heating: Checking function 296
5.14.3 Auxiliary heater (option): Checking function 298
5.14.4 Switching on air conditioning unit 298
5.14.5 Checking condenser for contamination and cleaning if necessary 298
5.15 Lubrication system 300
5.15.1 Lubrication system: Filling with grease 300
5.15.2 Checking lubrication of bearings (grease collar) 301
5.15.3 Pipes, hoses and lubricating points: Checking tightness and condition 302
5.15.4 Checking function of entire system, pumps and control 302
5.15.1 Lubrication system: Filling with grease 300
5.15.2 Checking lubrication of bearings (grease collar) 301
5.15.3 Pipes, hoses and lubricating points: Checking tightness and condition 302
5.15.4 Checking function of entire system, pumps and control 302
5.16 Slewing gearbox and slewing ring 308
5.16.1 Slewing gearbox: Checking oil level 308
5.16.1 Slewing gearbox: Checking oil level 308
6 Appendix 311
Index 313
Index 313
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