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Liebherr LH 24 M Litronic 1198 (USA / CAN) Machine for Industrial Applications Operator’s Manual SN 89416 – PDF DOWNLOAD
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Liebherr LH 24 M Litronic 1198 (USA / CAN) Machine for Industrial Applications Operator’s Manual SN 89416 – PDF DOWNLOAD
Product ID
Manufacturer: LIEBHERR Hydraulikbagger GmbH
Type: LH 24 M Litronic
Type no.: 1198 (USA / CAN)
From Serial no.: 89416
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Description
Liebherr LH 24 M Litronic 1198 (USA / CAN) Machine for Industrial Applications Operator’s Manual SN 89416 – PDF DOWNLOAD
FILE DETAILS:
Liebherr LH 24 M Litronic 1198 (USA / CAN) Machine for Industrial Applications Operator’s Manual SN 89416 – PDF DOWNLOAD
Language : English
Pages : 350
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Liebherr LH 24 M Litronic 1198 (USA / CAN) Machine for Industrial Applications Operator’s Manual SN 89416 – PDF DOWNLOAD
Product ID
Manufacturer: LIEBHERR Hydraulikbagger GmbH
Type: LH 24 M Litronic
Type no.: 1198 (USA / CAN)
From Serial no.: 89416
Preface:
- This operating manual is intended for you as the machine operator or as a member of the maintenance personnel. It contains warnings, important information and tips for working with the machine. It simplifies the process of familiarisation and getting to know the machine, and helps to avoid faults caused by incorrect operation.
- Compliance with the operating manual increases the reliability and service life of the machine.
- The operating manual must be kept with the machine. Make sure that a copy is always kept close to hand at the workplace.
- Read the operating manual before initial commissioning and subsequently at regular intervals. Everyone who carries out work with or on the machine must be familiar with and use this operating manual.
Examples of this work:
– Operation including setup and fitting attachments, elimination of faults, care,
disposal of service products and consumables
– Maintenance including servicing, inspection and repair
– Transporting or loading the machine
- The owner is responsible for supplementing the operating manual with instructions based on existing national regulations on accident prevention and environmental protection. In addition to this operating manual and the regulations on accident prevention applicable in the user’s country and at the place of use, it is also necessary to comply with the recognised technical rules on safety and technically proficient working.
- Some sections of this operating manual do not apply to all machines.
- Some illustrations in this operating manual may show details and implements that are different from your machine.
- In some illustrations, protective devices and covers have been removed to provide a clearer representation.
- Liebherr machines are subject to continuous development and improvement. This may have resulted in modifications to your machine which are possibly not referred to in this operating manual.
- If you require further explanations or information, please contact Liebherr customer service.
Liability and warranty:
- Due to the wide variety of products offered by other manufacturers (e.g. service products, lubricants, tool attachments and spare parts), Liebherr cannot examine the general suitability and absence of defects in third-party products which are used in or on Liebherr products. The same applies to possible interactions between third-party products and Liebherr products.
- Third-party products are used in or on Liebherr machines at the user’s own discretion.
Liebherr does not offer any warranty or accept any liability for losses of anykind caused by failures of or damage to Liebherr machines attributable to the use of third-party products. - Furthermore, Liebherr will not recognise any warranty claims attributable to incorrect operation, inadequate maintenance or the failure to follow safety instructions.
Modifications, conditions, copyright:
- Liebherr reserves the right to make modifications in the course of technical development, without issuing prior notification.
- Information and illustrations in these instructions are not allowed to be duplicated, distributed or used for the purposes of competing with Liebherr. All rights under copyright legislation are expressly reserved.
- The aforementioned provisions do not extend the warranty and liability conditions in the general terms and conditions of business of Liebherr.
TABLE OF CONTENTS:
Liebherr LH 24 M Litronic 1198 (USA / CAN) Machine for Industrial Applications Operator’s Manual SN 89416 – PDF DOWNLOAD
1 Product description 17
1.1 Technical description 18
1.1.1 General overview 18
1.1.2 Uppercarriage 19
1.1.3 Undercarriage 20
1.2 Technical data 21
1.2.1 Vibration emission 21
1.2.2 Sound level 21
1.2.3 Specifications 21
1.3 Warranty conditions 22
1.3.1 Additional information, USA 22
1.3.2 Warranty declaration, emission limits, warranty rights and obligations 22
1.3.3 Warranty coverage from manufacturer 22
1.3.4 Warranty obligations of the owner 23
1.3.5 Warranty 23
1.3.6 Warranty parts 23
1.3.7 Exclusions 24
2 Safety warnings 25
2.1 Information on these instructions 25
2.1.1 Representation of warning messages 25
2.1.2 Graphic symbols in these instructions 25
2.2 Intended use 26
2.21 Laws, rules, guidelines and safety regulations 26
2.22 Intended use 26
2.2.3 Foreseeable misuse 27
2.2.4 Operating conditions 27
225 Disposal 28
2.3 Description of staff 29
1.1 Technical description 18
1.1.1 General overview 18
1.1.2 Uppercarriage 19
1.1.3 Undercarriage 20
1.2 Technical data 21
1.2.1 Vibration emission 21
1.2.2 Sound level 21
1.2.3 Specifications 21
1.3 Warranty conditions 22
1.3.1 Additional information, USA 22
1.3.2 Warranty declaration, emission limits, warranty rights and obligations 22
1.3.3 Warranty coverage from manufacturer 22
1.3.4 Warranty obligations of the owner 23
1.3.5 Warranty 23
1.3.6 Warranty parts 23
1.3.7 Exclusions 24
2 Safety warnings 25
2.1 Information on these instructions 25
2.1.1 Representation of warning messages 25
2.1.2 Graphic symbols in these instructions 25
2.2 Intended use 26
2.21 Laws, rules, guidelines and safety regulations 26
2.22 Intended use 26
2.2.3 Foreseeable misuse 27
2.2.4 Operating conditions 27
225 Disposal 28
2.3 Description of staff 29
2.3.1 Personal protective equipment 29
23.2 Requirements for staff 29
2.3.3 Operating company 30
2.3.4 Operator 30
2.3.5 Maintenance staff 31
2.3.6 Electrical engineer 32
2.3.7 Refrigeration technician 32
2.3.8 Rigger 33
2.3.9 Spotter 34
Signs on the machine 35
2.41 Warning signs 35
2.42 Safety signs (USA) 44
2.4.3 Information signs 49
2.44 Control description sticker 57
2.45 Identification tag (USA) 57
Protective devices on the machine 58
2.5.1 Safety lever or folding console 58
25.2 Operator’s cab 58
2.5.3 Height-adjustable operator’s cab 58
2.5.4 Tip over protective structure (TOPS) 59
2.5.5 Roll over protective structure (ROPS) 59
2.5.6 Falling object protective structures (FOPS and FGPS) 60
Emergency equipment on the machine 60
2.6.1 Emergency exit (standard) 60
2.6.2 Fire extinguisher (option) 60
2.6.3 Emergency command devices of machine 61
2.6.4 Emergency stop function of machine 61
Safe operation 61
2.71 Intoxicants 61
2.7.2 Dangerous fuels and operating fluids 62
2.7.3 Transporting machine 62
2.7.4 Access to machine 63
2.7.5 Machine danger zone 64
2.7.6 Visibility 64
2.7.7 Protection against vibration 65
23.2 Requirements for staff 29
2.3.3 Operating company 30
2.3.4 Operator 30
2.3.5 Maintenance staff 31
2.3.6 Electrical engineer 32
2.3.7 Refrigeration technician 32
2.3.8 Rigger 33
2.3.9 Spotter 34
Signs on the machine 35
2.41 Warning signs 35
2.42 Safety signs (USA) 44
2.4.3 Information signs 49
2.44 Control description sticker 57
2.45 Identification tag (USA) 57
Protective devices on the machine 58
2.5.1 Safety lever or folding console 58
25.2 Operator’s cab 58
2.5.3 Height-adjustable operator’s cab 58
2.5.4 Tip over protective structure (TOPS) 59
2.5.5 Roll over protective structure (ROPS) 59
2.5.6 Falling object protective structures (FOPS and FGPS) 60
Emergency equipment on the machine 60
2.6.1 Emergency exit (standard) 60
2.6.2 Fire extinguisher (option) 60
2.6.3 Emergency command devices of machine 61
2.6.4 Emergency stop function of machine 61
Safe operation 61
2.71 Intoxicants 61
2.7.2 Dangerous fuels and operating fluids 62
2.7.3 Transporting machine 62
2.7.4 Access to machine 63
2.7.5 Machine danger zone 64
2.7.6 Visibility 64
2.7.7 Protection against vibration 65
2.7.8 Operation of machine 66
2.7.9 Load-lifting work 68
2.8 Safe work 69
2.8.1 Machines with height adjustable cab 69
2.8.1 Machines with height adjustable cab 69
2.9 Safe maintenance 69
29.1 Spare parts 69
29.1 Spare parts 69
2.9.2 Heavy parts 70
2.9.3 Regular checks 70
2.10 Modifications to the machine 70
2.10.1 Modifications, add-ons and retrofittings 70
2.10.1 Modifications, add-ons and retrofittings 70
3 Control and operation 73
3.1 Control and operating elements 73
3.1.1 Overview of operator’s platform 73
3.1 Control and operating elements 73
3.1.1 Overview of operator’s platform 73
3.1.2 Control unit A 75
3.1.3 Control unit B 76
3.1.4 Further control units 76
3.2 Display 77
3.2.1 Display 77
3.2.1 Display 77
3.2.2 Status symbols 78
3.2.3 Start page menu 91
3.24 Camera menu 92
3.2.5 Automatic air conditioning 93
3.2.6 Operating status menu 97
3.2.7 System settings menu 97
3.2.8 Operating hour meter and kilometre counter submenu 99
3.2.9 Windscreen wiper interval submenu 99
3.2.10 Radio remote control submenu 100
3.2.10 Radio remote control submenu 100
3.2.11 Teleservice submenu 100
3.2.12 Display brightness submenu 102
3.2.13 Camera submenu 102
3.2.14 Unit selection submenu 103
3.2.15 System diagnosis submenu 103
3.2.16 Time zone and time submenu 104
3.2.17 Language selection submenu 105
3.2.12 Display brightness submenu 102
3.2.13 Camera submenu 102
3.2.14 Unit selection submenu 103
3.2.15 System diagnosis submenu 103
3.2.16 Time zone and time submenu 104
3.2.17 Language selection submenu 105
3.2.18 Function settings menu 106
3.219 Central lubrication system submenu 115
3.2.20 Maintenance submenu 116
3.2.21 Sensor-controlled low idle automatic submenu (option) 116
3.2.22 Idling time until engine shut-off submenu (option) 116
3.2.23 SF submenu 116
3.2.24 User profile submenu 119
3.2.25 Stick cylinder shut-off submenu (option) 120
3.2.26 Hoist cylinder shut-off submenu (option) 120
3.2.27 Workspace limitation submenu (option) 121
3.2.28 Automatic reversible fan drive submenu (option) 121
3.2.29 Bleeding engine oil circuit submenu 122
3.2.30 Information menu 122
3.2.31 Operating time submenu 123
3.2.32 Fuel consumption submenu 124
3.2.33 Key assignment submenu 125
3.2.34 Electrical outputs submenu 125
3.2.35 Electrical inputs submenu 125
3.2.36 Tool Control menu 126
3.2.37 Service codes menu 126
3.3 Control 128
3.3.1 Battery main switch 128
3.3.2 Entering and exiting machine 129
3.3.3 Step lighting (option) 130
3.3.4 Emergency exit 130
3.3.5 Fire extinguisher (option) 131
3.3.6 Folding console 131
3.3.7 Operator’s seat 133
3.3.8 Safety belt 138
3.3.9 Exit protection (option) 139
3.3.10 Steering wheel 140
3.3.11 Ignition key 141
3.3.12 Confirmation button 141
3.3.13 Horn 142
3.3.14 Raising and lowering operator’s cab (option) 143
3.219 Central lubrication system submenu 115
3.2.20 Maintenance submenu 116
3.2.21 Sensor-controlled low idle automatic submenu (option) 116
3.2.22 Idling time until engine shut-off submenu (option) 116
3.2.23 SF submenu 116
3.2.24 User profile submenu 119
3.2.25 Stick cylinder shut-off submenu (option) 120
3.2.26 Hoist cylinder shut-off submenu (option) 120
3.2.27 Workspace limitation submenu (option) 121
3.2.28 Automatic reversible fan drive submenu (option) 121
3.2.29 Bleeding engine oil circuit submenu 122
3.2.30 Information menu 122
3.2.31 Operating time submenu 123
3.2.32 Fuel consumption submenu 124
3.2.33 Key assignment submenu 125
3.2.34 Electrical outputs submenu 125
3.2.35 Electrical inputs submenu 125
3.2.36 Tool Control menu 126
3.2.37 Service codes menu 126
3.3 Control 128
3.3.1 Battery main switch 128
3.3.2 Entering and exiting machine 129
3.3.3 Step lighting (option) 130
3.3.4 Emergency exit 130
3.3.5 Fire extinguisher (option) 131
3.3.6 Folding console 131
3.3.7 Operator’s seat 133
3.3.8 Safety belt 138
3.3.9 Exit protection (option) 139
3.3.10 Steering wheel 140
3.3.11 Ignition key 141
3.3.12 Confirmation button 141
3.3.13 Horn 142
3.3.14 Raising and lowering operator’s cab (option) 143
3.3.15 Windscreen 145
3.3.16 Sun blind 147
3.3.17 Viewing devices 148
3.3.18 Lighting 150
3.3.19 Cab lighting system 161
3.3.20 Beacon (option) 162
3.3.21 Windscreen wipers 153
3.3.22 Windscreen washer system 153
3.3.23 Auxiliary heater (option) 154
3.3.24 LiDAT (option) 154
3.4 Operation 165
3.4.1 Inspection tour before putting into service 165
3.4.2 Refuelling 155
3.4.3 Refuelling with electric refuelling pump (option) 167
3.4.4 Preheating system (option) 158
3.4.5 Immobiliser (option) 160
3.4.6 Preparing machine for dust intensive application 161
3.47 Preparing machine for use in biologically sensitive areas 162
3.4.8 Starting diesel engine 162
3.4.9 Bringing machine to operating temperature 163
3.4.10 Engine speed and operating mode 163
3.4.11 After starting 165
3.4.12 Sensor-controlled low idle automatic 166
3.4.13 Automatic engine shut-off after idling (option) 166
3.4.14 Shutting off diesel engine 167
3.4.15 Travelling and braking 167
3.4.16 Joystick steering 171
3.4.17 Travel alarm (option) 172
3.4.18 Selecting operating mode of oscillating axle 173
3.4.19 Supporting machine 175
3.4.20 Controlling working attachment 178
3.4.21 Turning and braking uppercarriage 180
3.4.22 Slewing brake 180
3.4.23 Positioning slewing brake 181
3.4.24 Overload warning system (option) 181
1 2M Litronic – 1198 (USA / CAN) LIEBHERR orzo ”
Contents Operator’s manual
3.4.25 Selecting boom or working tool 183
3.4.26 Adjusting boom vertically 184
3.4.27 Hoist cylinder protection 185
3.4.28 Selecting the working tool 186
3.4.29 Controlling special working attachment with mini-joystick 186
3.4.30 Changing over control of right mini-joystick (option) 187
3.4.31 Grapple priority (option) 189
3.4.32 AutoLift (Option) 190
3.4.33 Magnet system (option) 190
3.4.34 Reversible fan drive for radiator cleaning (option) 192
3.3.16 Sun blind 147
3.3.17 Viewing devices 148
3.3.18 Lighting 150
3.3.19 Cab lighting system 161
3.3.20 Beacon (option) 162
3.3.21 Windscreen wipers 153
3.3.22 Windscreen washer system 153
3.3.23 Auxiliary heater (option) 154
3.3.24 LiDAT (option) 154
3.4 Operation 165
3.4.1 Inspection tour before putting into service 165
3.4.2 Refuelling 155
3.4.3 Refuelling with electric refuelling pump (option) 167
3.4.4 Preheating system (option) 158
3.4.5 Immobiliser (option) 160
3.4.6 Preparing machine for dust intensive application 161
3.47 Preparing machine for use in biologically sensitive areas 162
3.4.8 Starting diesel engine 162
3.4.9 Bringing machine to operating temperature 163
3.4.10 Engine speed and operating mode 163
3.4.11 After starting 165
3.4.12 Sensor-controlled low idle automatic 166
3.4.13 Automatic engine shut-off after idling (option) 166
3.4.14 Shutting off diesel engine 167
3.4.15 Travelling and braking 167
3.4.16 Joystick steering 171
3.4.17 Travel alarm (option) 172
3.4.18 Selecting operating mode of oscillating axle 173
3.4.19 Supporting machine 175
3.4.20 Controlling working attachment 178
3.4.21 Turning and braking uppercarriage 180
3.4.22 Slewing brake 180
3.4.23 Positioning slewing brake 181
3.4.24 Overload warning system (option) 181
1 2M Litronic – 1198 (USA / CAN) LIEBHERR orzo ”
Contents Operator’s manual
3.4.25 Selecting boom or working tool 183
3.4.26 Adjusting boom vertically 184
3.4.27 Hoist cylinder protection 185
3.4.28 Selecting the working tool 186
3.4.29 Controlling special working attachment with mini-joystick 186
3.4.30 Changing over control of right mini-joystick (option) 187
3.4.31 Grapple priority (option) 189
3.4.32 AutoLift (Option) 190
3.4.33 Magnet system (option) 190
3.4.34 Reversible fan drive for radiator cleaning (option) 192
3.5 Shut-off functions 194
3.5.1 Stick cylinder shut-off (option) 194
3.5.1 Stick cylinder shut-off (option) 194
3.5.2 Height limit (option) 198
3.6 General working methods 208
3.6.1 Working without damaging the machine 208
3.6.1 Working without damaging the machine 208
3.6.2 Putting machine in working position 209
3.6.3 Transferring loads 210
3.6.4 Loading transport vehicle 210
3.6.5 Lifting loads 211
3.6.6 Use of banksmen 21
3.7 Installing and removing working attachment 219
3.7.1 Using quick coupler 219
3.7.1 Using quick coupler 219
3.7.2 Installing and removing grapple on industrial stick 219
3.7.3 Installing and removing boom 222
3.8 Parking machine 223
3.9 Transport 224
3.9.1 Preparatory activities 224
3.9 Transport 224
3.9.1 Preparatory activities 224
3.9.2 Driving machine onto low-loader 224
3.9.3 Lifting machine 225
3.9.4 Tying down the machine 226
3.10 Emergency operation 227
3.10.1 Jump starting 227
3.10.2 Lowering working attachment when engine is shut off 228
3.10.3 Lowering operator’s cab in an emergency (option) 228
3.10.4 Towing 229
3.10.1 Jump starting 227
3.10.2 Lowering working attachment when engine is shut off 228
3.10.3 Lowering operator’s cab in an emergency (option) 228
3.10.4 Towing 229
3.10.5 Transmission 232
4 Malfunctions 235
4.1 Service code tables 236
41.1 Warning symbols 236
4.1 Service code tables 236
41.1 Warning symbols 236
4.2 Fault – Cause – Remedy 242
4.21 Diesel engine and fuel system 242
4.21 Diesel engine and fuel system 242
4.22 Hydraulic system 245
4.2.3 Electrical system 246
4.2.4 Heating, ventilation and air conditioning unit 246
425 Working attachment 246
4.3 Problem remedy 248
4.3.1 Uppercarriage fuses and relays 248
4.3.1 Uppercarriage fuses and relays 248
4.3.2 Operator’s platform fuses and relays 255
5 Maintenance 261
5.1 Inspection and maintenance schedule 261
5.2 Filling quantities and lubrication chart 268
5.2.1 Filling quantities 268
5.1 Inspection and maintenance schedule 261
5.2 Filling quantities and lubrication chart 268
5.2.1 Filling quantities 268
5.2.2 Lubricating chart 269
5.3 Fuels, lubricants and operating fluids 271
6.3.1 Diesel fuels 271
6.3.1 Diesel fuels 271
53.2 Engine oils 271
5.3.3 Refrigerant 272
5.3.4 Coolant 272
5.3.56 Hydraulic oils 273
5.3.6 Axle oils 275
5.3.7 Gear oils 276
5.3.8 Transmission oils 276
53.9 Greases 277
5.3.10 Windscreen washer fluid 277
5.3.10 Windscreen washer fluid 277
5.3.11 Lubricants and care products for electrical and mechanical systems 277
5.4 Access points for maintenance work 279
5.4.1 Access points on uppercarriage 279
5.4.1 Access points on uppercarriage 279
5.4.2 Access points under the uppercarriage 280
5.5 Preparing for maintenance 282
5.5.1 Preparing for maintenance 282
5.6 General maintenance 284
5.6.1 Welding 284
5.6.3 Corrosion-proofing piston rods 284
5.6.4 Cleaning the machine 285
5.6.5 Cleaning the fan and radiator 287
5.7 Complete machine 288
5.7.1 Checking machine for proper condition and tightness 288
5.7.2 Checking components for cracks 288
5.7.3 Lubricating hinges, locks and gas pressure springs of doors, hoods and
windows 288
5.7.4 Cleaning and treating rubber seals on doors and hoods 288
5.8 Drive group 289
5.8.1 Diesel engine: Bringing into maintenance position 289
5.8.2 Diesel engine: Checking oil level 289
5.8.3 Diesel engine: Checking condition, tightness and cleanliness 290
5.8.4 Diesel engine: Bleeding engine oil circuit 290
5.8.5 Fuel pre-filter: Draining water 291
5.8.6 Air filter: Emptying dust collecting tank 292
5.8.7 Air filter: Replacing main filter cartridge 293
5.8.8 Air filter: Replacing safety filter cartridge 295
5.8.9 Air filter and air lines: Checking tightness and condition 296
5.8.10 Cleaning and replacing diesel particulate filter 298
5.9 Cooling system 299
5.9.1 Checking coolant level 299
5.9.2 Checking cooling system and heat exchanger for contamination and
cleaning 300
5.10 Working hydraulics 301
5.10.1 Depressurising hydraulic system 301
5.10.2 Hydraulic tank: Checking oil level 301
5.10.3 Hydraulic tank: Draining water and sediments 304
5.10.4 Return filter: Checking and cleaning magnetic rod 306
5.10.5 Bypass filter (option): Checking degree of contamination of filter
cartridge 307
5.11 Electrical system 308
5.11.1 General information 308
5.12 Axles 309
5.12.1 Lubricating axles 309
5.12.2 Tyres: Checking tyre pressure 310
5.12.3 Tyres: checking foam-filled tyres 31
5.12.4 Wheels: Checking mounting of the wheel nuts 312
5.13 Working attachment 313
5.13.1 Lubricating working tool 313
5.13.2 Checking pin connections for secure seating 313
5.13.3 Checking steel parts for cracks 313
5.13.4 Pin bearing: checking for wear 314
5.14 Operator’s cab, heating and air conditioning 315
5.14.1 Filling with windscreen washer fluid 315
5.14.2 Heating: Checking function 315
5.14.3 Auxiliary heater (option): Checking function 317
5.14.4 Switching on air conditioning unit 317
5.14.5 Checking condenser for contamination and cleaning if necessary 317
5.16 Lubrication system 319
5.15.1 Lubrication system: Filling with grease 319
5.15.2 Checking lubrication of bearings (grease collar) 320
5.15.3 Pipes, hoses and lubricating points: Checking tightness and condition 321
5.15.4 Checking function of entire system, pumps and control 321
5.16 Slewing gearbox and slewing ring 327
5.16.1 Slewing gearbox: Checking oil level 327
6 Appendix 329
Index 331
5.5.1 Preparing for maintenance 282
5.6 General maintenance 284
5.6.1 Welding 284
5.6.3 Corrosion-proofing piston rods 284
5.6.4 Cleaning the machine 285
5.6.5 Cleaning the fan and radiator 287
5.7 Complete machine 288
5.7.1 Checking machine for proper condition and tightness 288
5.7.2 Checking components for cracks 288
5.7.3 Lubricating hinges, locks and gas pressure springs of doors, hoods and
windows 288
5.7.4 Cleaning and treating rubber seals on doors and hoods 288
5.8 Drive group 289
5.8.1 Diesel engine: Bringing into maintenance position 289
5.8.2 Diesel engine: Checking oil level 289
5.8.3 Diesel engine: Checking condition, tightness and cleanliness 290
5.8.4 Diesel engine: Bleeding engine oil circuit 290
5.8.5 Fuel pre-filter: Draining water 291
5.8.6 Air filter: Emptying dust collecting tank 292
5.8.7 Air filter: Replacing main filter cartridge 293
5.8.8 Air filter: Replacing safety filter cartridge 295
5.8.9 Air filter and air lines: Checking tightness and condition 296
5.8.10 Cleaning and replacing diesel particulate filter 298
5.9 Cooling system 299
5.9.1 Checking coolant level 299
5.9.2 Checking cooling system and heat exchanger for contamination and
cleaning 300
5.10 Working hydraulics 301
5.10.1 Depressurising hydraulic system 301
5.10.2 Hydraulic tank: Checking oil level 301
5.10.3 Hydraulic tank: Draining water and sediments 304
5.10.4 Return filter: Checking and cleaning magnetic rod 306
5.10.5 Bypass filter (option): Checking degree of contamination of filter
cartridge 307
5.11 Electrical system 308
5.11.1 General information 308
5.12 Axles 309
5.12.1 Lubricating axles 309
5.12.2 Tyres: Checking tyre pressure 310
5.12.3 Tyres: checking foam-filled tyres 31
5.12.4 Wheels: Checking mounting of the wheel nuts 312
5.13 Working attachment 313
5.13.1 Lubricating working tool 313
5.13.2 Checking pin connections for secure seating 313
5.13.3 Checking steel parts for cracks 313
5.13.4 Pin bearing: checking for wear 314
5.14 Operator’s cab, heating and air conditioning 315
5.14.1 Filling with windscreen washer fluid 315
5.14.2 Heating: Checking function 315
5.14.3 Auxiliary heater (option): Checking function 317
5.14.4 Switching on air conditioning unit 317
5.14.5 Checking condenser for contamination and cleaning if necessary 317
5.16 Lubrication system 319
5.15.1 Lubrication system: Filling with grease 319
5.15.2 Checking lubrication of bearings (grease collar) 320
5.15.3 Pipes, hoses and lubricating points: Checking tightness and condition 321
5.15.4 Checking function of entire system, pumps and control 321
5.16 Slewing gearbox and slewing ring 327
5.16.1 Slewing gearbox: Checking oil level 327
6 Appendix 329
Index 331
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