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Liebherr LH 30 C Litronic 1526 Machine For Industrial Operator’s Manual SN 89795 – PDF DOWNLOAD

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Liebherr LH 30 C Litronic 1526 Machine For Industrial Operator’s Manual SN 89795 – PDF DOWNLOAD

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Description

Liebherr LH 30 C Litronic 1526 Machine For Industrial Operator’s Manual SN 89795 – PDF DOWNLOAD

FILE DETAILS:

Liebherr LH 30 C Litronic 1526 Machine For Industrial Operator’s Manual SN 89795 – PDF DOWNLOAD

Language : English
Pages : 368
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Liebherr LH 30 C Litronic 1526 Machine For Industrial Operator’s Manual SN 89795 – PDF DOWNLOAD

Preface:

  • This operating manual is intended for you as the machine operator or as a member of the maintenance personnel. It contains warnings, important information and tips for working with the machine. It simplifies the process of familiarisation and getting to know the machine, and helps to avoid faults caused by incorrect operation.
  • Compliance with the operating manual increases the reliability and service life of the machine.
  • The operating manual must be kept with the machine. Make sure that a copy is always kept close to hand at the workplace.
  • Read the operating manual before initial commissioning and subsequently at regular intervals. Everyone who carries out work with or on the machine must be familiar with and use this operating manual.

Examples of this work:
Operation including setup and fitting attachments, elimination of faults, care,
disposal of service products and consumables
Maintenance including servicing, inspection and repair
Transporting or loading the machine

  • The owner is responsible for supplementing the operating manual with instructions based on existing national regulations on accident prevention and environmental protection. In addition to this operating manual and the regulations on accident prevention applicable in the user’s country and at the place of use, it is also necessary to comply with the recognised technical rules on safety and technically proficient working.
  • Some sections of this operating manual do not apply to all machines.
  • Some illustrations in this operating manual may show details and implements that are different from your machine.
  • In some illustrations, protective devices and covers have been removed to provide a clearer representation.
  • Liebherr machines are subject to continuous development and improvement. This may have resulted in modifications to your machine which are possibly not referred to in this operating manual.
  • If you require further explanations or information, please contact Liebherr customer service.

Liability and warranty:

  • Due to the wide variety of products offered by other manufacturers (e.g. service products, lubricants, tool attachments and spare parts), Liebherr cannot examine the general suitability and absence of defects in third-party products which are used in or on Liebherr products. The same applies to possible interactions between third-party products and Liebherr products.
  • Third-party products are used in or on Liebherr machines at the user’s own discretion.
    Liebherr does not offer any warranty or accept any liability for losses of anykind caused by failures of or damage to Liebherr machines attributable to the use of third-party products.
  • Furthermore, Liebherr will not recognise any warranty claims attributable to incorrect operation, inadequate maintenance or the failure to follow safety instructions.

Modifications, conditions, copyright:

  • Liebherr reserves the right to make modifications in the course of technical development, without issuing prior notification.
  • Information and illustrations in these instructions are not allowed to be duplicated, distributed or used for the purposes of competing with Liebherr. All rights under copyright legislation are expressly reserved.
  • The aforementioned provisions do not extend the warranty and liability conditions in the general terms and conditions of business of Liebherr.

TABLE OF CONTENTS:

Liebherr LH 30 C Litronic 1526 Machine For Industrial Operator’s Manual SN 89795 – PDF DOWNLOAD

1 Product description 19
1.1 Technical description 19
1.1.1 General overview 19
1.1.2 Uppercarriage 20
1.1.3 Undercarriage 21
1.2 Technical data 22
1.2.1 Vibration emission 22
1.2.2 CO2 emissions of diesel engine 22
1.2.3 Sound level 23
1.2.4 Specifications 24
2 Safety warnings 25
2.1 Information on these instructions 25
21.1 Representation of warning messages 25
2.1.2 Graphic symbols in these instructions 25
2.2 Intended use 26
2.21 Laws, rules, guidelines and safety regulations 26
2.22 Intended use 26
2.2.3 Foreseeable misuse 27
2.2.4 Operating conditions 27
22.5 Disposal 28
2.3 Description of staff 29
2.3.1 Personal protective equipment 29
2.3.2 Requirements for staff 29
2.3.3 Operating company 30
2.3.4 Operator 30
2.3.5 Maintenance staff 31
2.3.6 Electrical engineer 32
2.3.7 Refrigeration technician 32
2.3.8 Slinger 33
23.9 Spotter 34
2.4 Signs on the machine 35
2.41 Warning signs 35
2.42 Information signs 39
2.4.3 Control description sticker 43
2.4.4 Identification plate 44
2.5 Protective devices on the machine 44
2.51 Safety lever or folding console 44
2.5.2 Operator’s cab 45
2.5.3 Height-adjustable operator’s cab 45
2.5.4 Tip over protective structure (TOPS) 46
2.5.5 Roll over protective structure (ROPS) 46
2.5.6 Falling object protective structures (FOPS and FGPS) 47
2.6 Emergency equipment on the machine 47
2.6.1 Emergency exit (standard) 47
2.6.2 Fire extinguisher (option) 47
2.6.3 Emergency command devices of machine 47
2.6.4 Emergency stop function of machine 48
2.7 Safe operation 48
2.7.1 Intoxicants 48
2.7.2 Dangerous fuels and operating fluids 49
2.7.3 Transporting machine 49
2.7.4 Access to machine 50
2.7.5 Machine danger zone 51
2.7.6 Visibility 51
2.7.7 Protection against vibration 52
2.7.8 Operation of machine 53
27.9 Load-lifting work 55
2.8 Safe work 56
2.8.1 Machines with height adjustable cab 56
2.9 Safe maintenance 56
29.1 Spare parts 56
2.9.2 Heavy parts 57
2.9.3 Regular checks 57
2.10 Modifications to the machine 57
2.10.1 Modifications, add-ons and retrofittings 57
3 Control and operation 59
3.1 Control and operating elements 59
3.1.1 Overview of operator’s platform 59
3.1.2 Control unit A 61
3.1.3 Control unit B 61
3.1.4 Further control units 62
3.2 Display 63
3.2.1 Display 63
3.2.2 Status symbols 64
3.2.3 Start page menu 77
3.24 Camera menu 78
3.2.5 Automatic air conditioning 79
3.2.6 Operating status menu 83
3.2.7 Diesel particulate filter submenu (option) 83
3.2.8 Sensor-controlled low idle automatic and automatic engine stop
submenu (option) 84
3.29 System settings menu 85
3.2.10 Operating hour meter and odometer submenu 86
3.2.11 Windscreen wiper interval submenu 86
3.2.12 Radio remote control submenu 87
3.2.13 Display settings submenu 88
3.2.14 Display brightness and display volume submenu 88
3.2.15 Camera image contrast submenu 89
3.2.16 Camera return time submenu 89
3.2.17 Regional settings and system parameters submenu 90
3.2.18 Unit selection submenu 90
3.2.19 System diagnosis submenu 91
3.2.20 Time zone submenu 91
3.2.21 Time format and date format submenu 92
3.2.22 Language selection submenu 92
3.2.23 Electrical outputs submenu 93
3.2.24 Electrical inputs submenu 94
3.2.25 Function settings menu 94
3.2.26 Central lubrication system submenu (option) 96
3.2.27 Maintenance submenu 96
3.2.28 SF submenu 98
3.2.29 Stick cylinder shut-off submenu (option) 100
3.2.30 Hoist cylinder shut-off submenu (option) 101
3.2.31 Stick cylinder shut-off and hoist cylinder shut-off submenu (option) 101
3.2.32 Workspace limitation submenu (option) 102
3.2.33 Automatic reversible fan drive submenu (option) 102
3.2.34 Comfort slewing brake submenu (option) 103
3.2.35 Bleeding hydraulic circuit submenu 104
3.2.36 Information menu 104
3.2.37 Operating time submenu 105
3.2.38 Fuel consumption submenu 106
3.2.39 Key assignment submenu 106
3.2.40 Tool Control menu 107
3.2.41 Service codes menu 107
3.3 Control 109
3.3.1 Battery main switch 109
3.3.2 Entering and exiting machine 110
3.3.3 Step lighting (option) 11
3.3.4 Emergency exit 111
3.3.5 Fire extinguisher (option) 112
3.3.6 Folding console 112
3.3.7 Operator’s seat 114
3.3.8 Safety belt 120
3.3.9 Exit protection (option) 121
3.3.10 Ignition key 122
3.3.11 Confirmation button 122
3.3.12 Horn 124
3.3.13 Raising and lowering operator’s cab (option) 124
3.3.14 Windscreen 126
3.3.15 Sun blind 129
3.3.16 Viewing devices 130
3.3.17 Lighting 132
3.3.18 Cab lighting system 133
3.3.19 Beacon (option) 134
3.3.20 Windscreen wipers 135
3.3.21 Windscreen washer system 135
3.3.22 Auxiliary heater (option) 136
3.3.23 LiDAT (option) 136
3.4 Operation 137
3.4.1 Inspection tour before putting into service 137
34.2 Refuelling 138
3.4.3 Refuelling with electric refuelling pump (option) 138
3.4.4 Filling with diesel exhaust fluid 140
3.45 Preheating system for fuels and operating fluids (option) 141
3.4.6 Immobiliser (option) 142
3.4.7 Preparing machine for dust intensive application 144
3.4.8 Preparing machine for use in biologically sensitive areas 144
3.4.9 Operator code (option) 145
3.4.10 Starting diesel engine 146
3.4.11 Bringing machine to operating temperature 146
3.4.12 Engine speed and operating mode 147
3.4.13 After starting 148
3.4.14 Sensor-controlled low idle automatic 149
3.4.15 Automatic engine stop after idling (option) 150
3.4.16 Shutting off diesel engine 151
3.4.17 Shutting off diesel engine in an emergency 151
3.4.18 Travelling and braking 152
3.4.19 Travel alarm (option) 155
3.4.20 Controlling working attachment 155
3.4.21 Turning and braking uppercarriage 157
3.422 Slewing brake 158
3.4.23 Positioning slewing brake 163
3.4.24 Selecting boom or working tool 163
3.4.25 Adjusting boom vertically 164
3.4.26 Hoist cylinder protection 165
3.4.27 Selecting the working tool 166
3.4.28 Controlling special working attachment with mini-joystick 166
copyright © Liebherr-Hydraulikbagger GmbH 2018
LH 30 C Litronic – 1526 / 89795 LIEBHERR 13
Contents Operator’s manual
3.4.29 Changing over control of right mini-joystick (option) 167
3.4.30 Grapple priority (option) 168
3.4.31 AutoLift (Option) 169
3.4.32 Magnet system (option) 169
3.4.33 Reversible fan drive for radiator cleaning (option) 171
3.5 Shut-off functions 174
3.5.1 Stick cylinder shut-off (option) 174
3.5.2 Hoist cylinder shut-off (option) 177
3.5.3 Stick cylinder shut-off for heavy working tool (option) 181
3.5.4 Bypassing stick cylinder shut-off for heavy working tool 182
3.5.5 Height limitation 184
3.5.6 Overload warning system (option) 193
3.6 General working methods 196
3.6.1 Working without damaging the machine 196
3.6.2 Putting machine in working position 197
3.6.3 Travelling at operating location 198
3.6.4 Travelling with load at operating location 198
3.6.5 Travelling under obstacles 199
3.6.6 Handling loads 200
3.6.7 Loading transport vehicle 200
3.6.8 Lifting loads 201
3.6.9 Use of banksmen 202
3.7 Installing and removing working attachment 203
3.7.1 Using quick coupler 203
3.7.2 Installing and removing grapple on industrial stick 203
3.7.3 Installing and removing boom 206
3.8 Parking machine 207
3.9 Transport 208
3.9.1 Preparatory activities 208
3.9.2 Driving machine onto low-loader 208
3.9.3 Tying down the machine 209
3.10 Emergency operation 210
3.10.1 Jump starting 210
3.10.2 Lowering working attachment when engine is shut off 21
3.10.3 Lowering operator’s cab in an emergency (option) 211
3.10.4 Towing the machine 212
4 Malfunctions 213
4.1 Service code tables 213
41.1 Warning symbols 213
4.2 Fault – Cause – Remedy 220
4.21 Diesel engine and fuel system 220
4.22 Hydraulic system 223
42.3 Travel gear 224
4.2.4 Electrical system 224
4.25 Heating, ventilation and air conditioning unit 224
426 Working attachment 225
4.3 Problem remedy 226
4.31 Fuses and relays in the uppercarriage 226
4.3.2 Operator’s platform fuses and relays 232
5 Maintenance 239
5.1 Inspection and maintenance schedule 239
5.2 Filling quantities and lubrication chart 246
5.2.1 Filling quantities 246
5.2.2 Lubricating chart 247
5.3 Fuels, lubricants and operating fluids 249
5.3.1 Diesel fuels 249
5.3.2 Diesel exhaust fluids 249
5.3.3 Engine oils 250
5.3.4 Refrigerant 251
53.5 Coolant 252
5.3.6 Hydraulic oils 253
53.7 Gearails 255
5.3.8 Pump distributor gear oils 256
53.9 Greases 257
5.3.10 Windscreen washer fluid 257
5.3.11 Lubricants and care products for electrical and mechanical systems 257
5.4 Access points for maintenance work 258
5.4.1 Access points on uppercarriage 25
5.4.2 Access points under the uppercarriage 259
5.4.3 Access points on the undercarriage 260
Preparing for maintenance 261
5.5.1 Preparing for maintenance 261
General maintenance 263
56.1 Welding 263
5.6.2 Corrosion-proofing piston rods 263
5.6.3 Cleaning the machine 264
5.6.4 Cleaning travel gear 265
5.6.5 Cleaning the fan and radiator 266
Complete machine 267
5.7.1 Checking machine for proper condition and tightness 267
5.7.2 Checking components for cracks 267
5.7.3 Lubricating hinges, locks and gas pressure springs of doors, hoods and
windows 267
5.7.4 Cleaning and treating rubber seals on doors and hoods 267
Drive group 268
5.8.1 Diesel engine: Bringing into maintenance position 268
5.8.2 Diesel engine: Checking oil level 268
5.8.3 Diesel engine: Checking condition, tightness and cleanliness 269
5.8.4 Fuel pre-filter: Draining water 270
5.8.5 Fuel tank: Draining water and sediments 270
5.8.6 Air filter: Emptying dust collecting tank 272
5.8.7 Air filter: Replacing main filter cartridge 273
5.8.8 Air filter: Replacing safety filter cartridge 275
5.8.9 Air filter and air lines: Checking tightness and condition 276
5.8.10 Pump distributor gear: Checking oil level 278
5.8.11 Diesel particulate filter: Activating and deactivating regeneration 279
5.8.12 Diesel particulate filter: Checking tightening torque of filter module
profile clamps 284
Cooling system 286
5.9.1 Checking coolant level 286
5.9.2 Checking cooling system and heat exchanger for contamination and
cleaning 287
Working hydraulics 289
5.10.1 Depressurising hydraulic system 289
5.10.2 Hydraulic tank: Checking oil level 289
5.10.3 Hydraulic tank: Draining water and sediments 292
5.10.4 Return filter: Checking and cleaning magnetic rod 294
5.10.5 Bypass filter (option): Checking degree of contamination of filter
cartridge 295
5.11 Electrical system 296
5.11.1 General information 296
5.12 Travel gear 297
5.12.1 Checking track tension 297
5.12.2 Tightening track 298
5.12.3 Slackening track 299
5.12.4 Determining track type 300
5.12.5 Track pads and sprocket wheels: Checking mounting 301
5.12.6 Checking tracks, sprocket wheels, idler-wheels, carrier rollers and track
rollers for wear 303
5.12.7 Visual inspection of travel gear components 303
5.13 Working attachment 304
5.13.1 Lubricating working tool 304
5.13.2 Checking pin connections for secure seating 304
5.13.3 Checking steel parts for cracks 304
5.13.4 Pin bearing: checking for wear 305
5.14 Operator’s cab, heating and air conditioning 306
5.14.1 Filling with windscreen washer fluid 306
5.14.2 Heating: Checking function 306
5.14.3 Auxiliary heater (option): Checking function 308
5.14.4 Switching on air conditioning unit 308
5.14.5 Checking condenser for contamination and cleaning if necessary 309
5.156 Lubrication system 31
5.15.1 Checking lubrication of bearings (grease collar) 311
5.15.2 Pipes, hoses and lubricating points: Checking tightness and condition 3n
5.16 Slewing gearbox and slewing ring 312
5.16.1 Slewing gearbox: Checking oil level 312
6 Appendix 315
Index 317

IMAGES PREVIEW OF THE MANUAL:

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