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Liebherr LH 30 M Litronic 1200 Machine for Industrial Operator’s Manual SN 72811 – PDF DOWNLOAD
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Liebherr LH 30 M Litronic 1200 Machine for Industrial Operator’s Manual SN 72811 – PDF DOWNLOAD
Product ID
Manufacturer: Liebherr-Hydraulikbagger GmbH
Type: LH 30 M Litronic
Type no.: 1200
From Serial no.: 72811
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Description
Liebherr LH 30 M Litronic 1200 Machine for Industrial Operator’s Manual SN 72811 – PDF DOWNLOAD
FILE DETAILS:
Liebherr LH 30 M Litronic 1200 Machine for Industrial Operator’s Manual SN 72811 – PDF DOWNLOAD
Language : English
Pages : 336
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Liebherr LH 30 M Litronic 1200 Machine for Industrial Operator’s Manual SN 72811 – PDF DOWNLOAD
Product ID
Manufacturer: Liebherr-Hydraulikbagger GmbH
Type: LH 30 M Litronic
Type no.: 1200
From Serial no.: 72811
Preface:
- This operating manual is intended for you as the machine operator or as a member of the maintenance personnel. It contains warnings, important information and tips for working with the machine. It simplifies the process of familiarisation and getting to know the machine, and helps to avoid faults caused by incorrect operation.
- Compliance with the operating manual increases the reliability and service life of the machine.
- The operating manual must be kept with the machine. Make sure that a copy is always kept close to hand at the workplace.
- Read the operating manual before initial commissioning and subsequently at regular intervals. Everyone who carries out work with or on the machine must be familiar with and use this operating manual.
Examples of this work:
– Operation including setup and fitting attachments, elimination of faults, care,
disposal of service products and consumables
– Maintenance including servicing, inspection and repair
– Transporting or loading the machine
- The owner is responsible for supplementing the operating manual with instructions based on existing national regulations on accident prevention and environmental protection. In addition to this operating manual and the regulations on accident prevention applicable in the user’s country and at the place of use, it is also necessary to comply with the recognised technical rules on safety and technically proficient working.
- Some sections of this operating manual do not apply to all machines.
- Some illustrations in this operating manual may show details and implements that are different from your machine.
- In some illustrations, protective devices and covers have been removed to provide a clearer representation.
- Liebherr machines are subject to continuous development and improvement. This may have resulted in modifications to your machine which are possibly not referred to in this operating manual.
- If you require further explanations or information, please contact Liebherr customer service.
Liability and warranty:
- Due to the wide variety of products offered by other manufacturers (e.g. service products, lubricants, tool attachments and spare parts), Liebherr cannot examine the general suitability and absence of defects in third-party products which are used in or on Liebherr products. The same applies to possible interactions between third-party products and Liebherr products.
- Third-party products are used in or on Liebherr machines at the user’s own discretion.
Liebherr does not offer any warranty or accept any liability for losses of anykind caused by failures of or damage to Liebherr machines attributable to the use of third-party products. - Furthermore, Liebherr will not recognise any warranty claims attributable to incorrect operation, inadequate maintenance or the failure to follow safety instructions.
Modifications, conditions, copyright:
- Liebherr reserves the right to make modifications in the course of technical development, without issuing prior notification.
- Information and illustrations in these instructions are not allowed to be duplicated, distributed or used for the purposes of competing with Liebherr. All rights under copyright legislation are expressly reserved.
- The aforementioned provisions do not extend the warranty and liability conditions in the general terms and conditions of business of Liebherr.
TABLE OF CONTENTS:
Liebherr LH 30 M Litronic 1200 Machine for Industrial Operator’s Manual SN 72811 – PDF DOWNLOAD
1 Product description 17
1.1 Technical description 18
1.1.1 General overview 18
1.1.2 Uppercarriage 19
1.1.3 Undercarriage 20
1.2 Technical data 21
1.2.1 Vibration emission 21
1.2.2 Sound level 22
1.2.3 Specifications 22
2 Safety warnings 23
2.1 Information on these instructions 23
21.1 Representation of warning messages 23
2.1.2 Graphic symbols in these instructions 23
2.2 Intended use 24
2.21 Laws, rules, guidelines and safety regulations 24
2.2.2 Intended use 24
2.2.3 Foreseeable misuse 25
2.2.4 Operating conditions 25
2.2.5 Disposal 26
2.3 Description of staff 27
2.3.1 Personal protective equipment 27
2.3.2 Requirements for staff 27
2.3.3 Operating company 28
2.3.4 Operator 28
2.3.5 Maintenance staff 29
2.3.6 Electrical engineer 30
2.3.7 Refrigeration technician 30
2.3.8 Rigger 3
2.3.9 Spotter 32
1.1 Technical description 18
1.1.1 General overview 18
1.1.2 Uppercarriage 19
1.1.3 Undercarriage 20
1.2 Technical data 21
1.2.1 Vibration emission 21
1.2.2 Sound level 22
1.2.3 Specifications 22
2 Safety warnings 23
2.1 Information on these instructions 23
21.1 Representation of warning messages 23
2.1.2 Graphic symbols in these instructions 23
2.2 Intended use 24
2.21 Laws, rules, guidelines and safety regulations 24
2.2.2 Intended use 24
2.2.3 Foreseeable misuse 25
2.2.4 Operating conditions 25
2.2.5 Disposal 26
2.3 Description of staff 27
2.3.1 Personal protective equipment 27
2.3.2 Requirements for staff 27
2.3.3 Operating company 28
2.3.4 Operator 28
2.3.5 Maintenance staff 29
2.3.6 Electrical engineer 30
2.3.7 Refrigeration technician 30
2.3.8 Rigger 3
2.3.9 Spotter 32
2.4 Signs on the machine 33
2.41 Warning signs 33
2.41 Warning signs 33
2.42 Information signs 41
2.4.3 Control description sticker 49
2.5 Protective devices on the machine 49
2.51 Safety lever or folding console 49
2.51 Safety lever or folding console 49
2.5.2 Operator’s cab 49
2.5.3 Height-adjustable operator’s cab 50
2.5.4 Tip over protective structure (TOPS) 50
2.5.5 Roll over protective structure (ROPS) 51
2.5.6 Falling object protective structures (FOPS and FGPS) 51
2.6 Emergency equipment on the machine 52
2.6.1 Emergency exit (standard) 52
2.6.1 Emergency exit (standard) 52
2.6.2 Fire extinguisher (option) 52
2.6.3 Emergency command devices of machine 52
2.6.4 Emergency stop function of machine 53
2.7 Safe operation 53
2.7.1 Intoxicants 53
2.7.1 Intoxicants 53
2.7.2 Dangerous fuels and operating fluids 53
2.7.3 Transporting machine 54
2.7.4 Access to machine 54
2.7.5 Machine danger zone 55
2.7.6 Visibility 55
2.7.7 Protection against vibration 56
2.7.8 Operation of machine 57
2.7.9 Load-lifting work 60
2.8 Safe work 60
2.8.1 Machines with electric drive 60
2.8.1 Machines with electric drive 60
2.8.2 Machines with height adjustable cab 61
2.9 Safe maintenance 62
2.9.1 Spare parts 62
2.9.1 Spare parts 62
29.2 Heavy parts 62
2.9.3 Regular checks 63
2.10 Modifications to the machine 63
2.10.1 Modifications, add-ons and retrofittings 63
3 Control and operation 65
3.1 Control and operating elements 65
3.1.1 Overview of operator’s platform 65
3.1.2 Control unit A 67
3.1.3 Control unit B 67
3.1.4 Further control units 68
3.2 Control 69
3.2.1 Battery main switch 69
3.2.2 Entering and exiting machine 70
3.2.3 Step lighting (option) 71
3.24 Emergency exit 71
3.2.5 Fire extinguisher (option) 72
3.2.6 Safety lever 72
3.2.7 Operator’s seat 73
3.2.8 Safety belt 79
3.2.9 Exit protection (option) 80
3.2.10 Steering wheel 81
3.2.11 Ignition key 81
3.2.12 Horn 82
3.2.13 Raising and lowering operator’s cab (option) 82
3.2.14 Windscreen 84
3.2.15 Sun blind 86
3.2.16 Exterior mirrors 87
3.2.17 Lighting 88
3.2.18 Cab lighting system 90
3.2.19 Beacon (option) 90
3.2.20 Windscreen wipers 91
3.2.21 Windscreen washer system 92
3.2.22 Display 92
3.2.23 Status symbols 94
3.2.24 Start page menu 107
3.2.25 Camera menu 107
3.2.26 Automatic heating and automatic ventilation 1093.2.27 Automatic air conditioning 112
3.2.28 Operating status menu 116
3.2.29 System settings menu 116
3.2.30 Function settings menu 124
3.2.31 Information menu 131
3.2.32 Tool Control menu 134
3.2.33 Service codes menu 134
3.2.34 Auxiliary heater (option) 135
3.2.35 Drink holder 136
3.2.36 Radio system 136
3.2.37 LiDAT (option) 139
3 Control and operation 65
3.1 Control and operating elements 65
3.1.1 Overview of operator’s platform 65
3.1.2 Control unit A 67
3.1.3 Control unit B 67
3.1.4 Further control units 68
3.2 Control 69
3.2.1 Battery main switch 69
3.2.2 Entering and exiting machine 70
3.2.3 Step lighting (option) 71
3.24 Emergency exit 71
3.2.5 Fire extinguisher (option) 72
3.2.6 Safety lever 72
3.2.7 Operator’s seat 73
3.2.8 Safety belt 79
3.2.9 Exit protection (option) 80
3.2.10 Steering wheel 81
3.2.11 Ignition key 81
3.2.12 Horn 82
3.2.13 Raising and lowering operator’s cab (option) 82
3.2.14 Windscreen 84
3.2.15 Sun blind 86
3.2.16 Exterior mirrors 87
3.2.17 Lighting 88
3.2.18 Cab lighting system 90
3.2.19 Beacon (option) 90
3.2.20 Windscreen wipers 91
3.2.21 Windscreen washer system 92
3.2.22 Display 92
3.2.23 Status symbols 94
3.2.24 Start page menu 107
3.2.25 Camera menu 107
3.2.26 Automatic heating and automatic ventilation 1093.2.27 Automatic air conditioning 112
3.2.28 Operating status menu 116
3.2.29 System settings menu 116
3.2.30 Function settings menu 124
3.2.31 Information menu 131
3.2.32 Tool Control menu 134
3.2.33 Service codes menu 134
3.2.34 Auxiliary heater (option) 135
3.2.35 Drink holder 136
3.2.36 Radio system 136
3.2.37 LiDAT (option) 139
3.3 Operation 140
3.3.1 Inspection tour before putting into service 140
3.3.2 Refuelling 141
3.3.3 Refuelling with electric refuelling pump (option) 142
3.3.4 Preheating system (option) 143
3.3.5 Immobiliser (option) 145
3.3.6 Preparing machine for dust intensive application 146
3.3.7 Preparing machine for use in biologically sensitive areas 147
3.3.8 Starting diesel engine 147
3.3.9 Bringing machine to operating temperature 148
3.3.10 Engine speed and operating mode 148
3.3.11 After starting 150
3.3.12 Sensor-controlled low idle automatic 151
3.3.13 Automatic engine shut-off after idling (option) 151
3.3.14 Shutting off diesel engine 152
3.3.15 Travelling 153
3.3.16 Braking 156
3.3.17 Joystick steering 167
3.3.18 Travel alarm (option) 159
3.3.19 Selecting the operating mode of the oscillating axle 159
3.3.20 Supporting machine 161
3.3.21 Controlling working attachment 164
3.3.22 Turning and braking uppercarriage 166
3.3.23 Overload warning system (option) 168
3.3.1 Inspection tour before putting into service 140
3.3.2 Refuelling 141
3.3.3 Refuelling with electric refuelling pump (option) 142
3.3.4 Preheating system (option) 143
3.3.5 Immobiliser (option) 145
3.3.6 Preparing machine for dust intensive application 146
3.3.7 Preparing machine for use in biologically sensitive areas 147
3.3.8 Starting diesel engine 147
3.3.9 Bringing machine to operating temperature 148
3.3.10 Engine speed and operating mode 148
3.3.11 After starting 150
3.3.12 Sensor-controlled low idle automatic 151
3.3.13 Automatic engine shut-off after idling (option) 151
3.3.14 Shutting off diesel engine 152
3.3.15 Travelling 153
3.3.16 Braking 156
3.3.17 Joystick steering 167
3.3.18 Travel alarm (option) 159
3.3.19 Selecting the operating mode of the oscillating axle 159
3.3.20 Supporting machine 161
3.3.21 Controlling working attachment 164
3.3.22 Turning and braking uppercarriage 166
3.3.23 Overload warning system (option) 168
3.3.24 Selecting boom or working tool 169
3.3.25 Adjusting boom vertically 170
3.3.26 Hoist cylinder protection 171
3.3.27 Selecting the working tool 172
3.3.28 Operating the working tool or working attachment with buttons 172
3.3.29 Controlling special working attachment with mini-joystick 174
3.3.30 Changing over control of right mini-joystick (option) 175
3.3.31 Grapple mode (option) 177
3.3.32 AutoLift (Option) 178
3.3.33 Magnet system (option) 178
3.3.34 Reversible fan drive for radiator cleaning (option) 179
3.3.25 Adjusting boom vertically 170
3.3.26 Hoist cylinder protection 171
3.3.27 Selecting the working tool 172
3.3.28 Operating the working tool or working attachment with buttons 172
3.3.29 Controlling special working attachment with mini-joystick 174
3.3.30 Changing over control of right mini-joystick (option) 175
3.3.31 Grapple mode (option) 177
3.3.32 AutoLift (Option) 178
3.3.33 Magnet system (option) 178
3.3.34 Reversible fan drive for radiator cleaning (option) 179
3.4 Shut-off functions 182
3.4.1 Stick cylinder shut-off (option) 182
3.4.1 Stick cylinder shut-off (option) 182
34.2 Height limitation 185
3.5 General working methods 200
3.5.1 Working without damaging the machine 200
3.5.1 Working without damaging the machine 200
3.5.2 Putting machine in working position 2M
3.5.3 Transferring loads 202
3.5.4 Loading transport vehicle 202
3.5.5 Lifting loads 203
3.5.6 Identifying potential dangers and eliminate them. 203
3.5.7 Use of banksmen 204
3.6 Installing and removing working attachment 205
3.6.1 Using quick coupler 205
3.6.1 Using quick coupler 205
3.6.2 Installing and removing grapple on industrial stick 205
3.7 Parking machine 208
3.8 Transport 209
3.8.1 Preparatory activities 209
3.8 Transport 209
3.8.1 Preparatory activities 209
3.8.2 Driving machine onto low-loader 209
3.8.3 Lifting machine 210
3.8.4 Tying down the machine 21
3.9 Emergency operation 212
3.9.1 Jump starting 212
3.9.1 Jump starting 212
3.9.2 Lowering working attachment when engine is shut off 213
3.9.3 Lowering operator’s cab in an emergency (option) 213
3.94 Towing 214
3.9.5 Transmission 217
4 Malfunctions 219
4.1 Service code tables 220
41.1 Warning symbols 220
4.1 Service code tables 220
41.1 Warning symbols 220
4.2 Fault – Cause – Remedy 226
4.21 Diesel engine and fuel system 226
4.21 Diesel engine and fuel system 226
42.2 Hydraulic system 229
4.2.3 Electrical system 230
4.2.4 Heating, ventilation and air conditioning unit 230
42.5 Working attachment 230
4.3 Problem remedy 232
4.3.1 Uppercarriage fuses and relays 232
4.3.1 Uppercarriage fuses and relays 232
4.3.2 Operator’s platform fuses and relays 239
5 Maintenance 245
5.1 Inspection and maintenance schedule 245
5.2 Filling quantities and lubrication chart 252
5.2.1 Filling quantities 252
5.1 Inspection and maintenance schedule 245
5.2 Filling quantities and lubrication chart 252
5.2.1 Filling quantities 252
5.2.2 Lubricating chart 253
5.3 Fuels, lubricants and operating fluids 255
5.3.1 Diesel fuels 255
5.3.1 Diesel fuels 255
5.3.2 Engine oils 255
5.3.3 Refrigerant 256
53.4 Coolant 256
5.3.5 Hydraulic oils 257
5.3.6 Axle oils 259
5.3.7 Gear oils 260
5.3.8 Transmission oils 260
5.3.9 Pump distributor gear oils 261
5.3.10 Greases 262
5.3.10 Greases 262
5.3.11 Windscreen washer fluid 262
5.3.12 Lubricants and care products for electrical and mechanical systems 262
5.3.12 Lubricants and care products for electrical and mechanical systems 262
5.4 Access points for maintenance work 263
5.4.1 Access points on uppercarriage 263
5.4.2 Access points under the uppercarriage 264
5.5 Preparing for maintenance 266
5.5.1 Maintenance instructions 266
5.5.2 Safety instructions 266
56 General maintenance 268
5.6.1 Welding 268
5.6.3 Corrosion-proofing piston rods 268
5.6.4 Cleaning the machine 269
5.6.5 Cleaning the fan and radiator 271
5.7 Complete machine 272
5.7.1 Checking machine for proper condition and tightness 272
5.7.2 Lubricating bearings on machine and working attachment 272
5.7.3 Checking components for cracks 274
5.7.4 Lubricating hinges, locks and gas pressure springs of doors, hoods and
windows 274
5.7.5 Cleaning and treating rubber seals on doors and hoods 274
5.8 Drive group 275
58.1 Diesel engine: Bringing into maintenance position 275
5.8.2 Diesel engine: Checking oil level 275
5.8.3 Diesel engine: Checking condition, tightness and cleanliness 276
5.8.4 Fuel pre-filter: Draining water 277
5.8.5 Air filter: Emptying dust collecting tank 278
5.8.6 Air filter: Replacing main filter cartridge 279
5.8.7 Air filter: Replacing safety filter cartridge 281
5.8.8 Air filter and air lines: Checking tightness and condition 282
5.8.9 Pump distributor gear: Checking oil level 284
5.8.10 Diesel particulate filter (option): Activating and deactivating
regeneration 285
5.9 Cooling system 291
5.9.1 Checking coolant level 291
5.9.2 Checking cooling system and heat exchanger for contamination and
cleaning 292
5.10 Working hydraulics 293
5.10.1 Depressurising hydraulic system 293
5.10.2 Hydraulic tank: Checking oil level 293
5.4.2 Access points under the uppercarriage 264
5.5 Preparing for maintenance 266
5.5.1 Maintenance instructions 266
5.5.2 Safety instructions 266
56 General maintenance 268
5.6.1 Welding 268
5.6.3 Corrosion-proofing piston rods 268
5.6.4 Cleaning the machine 269
5.6.5 Cleaning the fan and radiator 271
5.7 Complete machine 272
5.7.1 Checking machine for proper condition and tightness 272
5.7.2 Lubricating bearings on machine and working attachment 272
5.7.3 Checking components for cracks 274
5.7.4 Lubricating hinges, locks and gas pressure springs of doors, hoods and
windows 274
5.7.5 Cleaning and treating rubber seals on doors and hoods 274
5.8 Drive group 275
58.1 Diesel engine: Bringing into maintenance position 275
5.8.2 Diesel engine: Checking oil level 275
5.8.3 Diesel engine: Checking condition, tightness and cleanliness 276
5.8.4 Fuel pre-filter: Draining water 277
5.8.5 Air filter: Emptying dust collecting tank 278
5.8.6 Air filter: Replacing main filter cartridge 279
5.8.7 Air filter: Replacing safety filter cartridge 281
5.8.8 Air filter and air lines: Checking tightness and condition 282
5.8.9 Pump distributor gear: Checking oil level 284
5.8.10 Diesel particulate filter (option): Activating and deactivating
regeneration 285
5.9 Cooling system 291
5.9.1 Checking coolant level 291
5.9.2 Checking cooling system and heat exchanger for contamination and
cleaning 292
5.10 Working hydraulics 293
5.10.1 Depressurising hydraulic system 293
5.10.2 Hydraulic tank: Checking oil level 293
5.10.3 Hydraulic tank: Draining water and sediments 296
5.10.4 Return filter: Checking and cleaning magnetic rod 298
5.10.5 Bypass filter (option): Checking degree of contamination of filter
cartridge 299
5.11 Electrical system 300
5.11.1 General information 300
5.12 Transmission 301
5.12.1 Checking function of parking brake 301
513 Axles 302
5.13.1 Lubricating axles 302
5.13.2 Tyres: Checking tyre pressure 303
5.13.3 Tyres: checking foam-filled tyres 304
5.13.4 Wheels: Checking mounting of the wheel nuts 304
5.14 Working attachment 306
5.14.1 Lubricating working tool 306
5.14.2 Checking pin connections for secure seating 306
5.14.3 Checking steel structure for cracks 306
5.14.4 Pin bearing: Checking for wear 307
5.15 Operator’s cab, heating and air conditioning 308
5.15.1 Filling with windscreen washer fluid 308
5.15.2 Heating: Checking function 308
5.16.3 Auxiliary heater (option): Checking function 310
5.15.4 Switching on air conditioning unit 310
5.16.5 Checking condenser for contamination and cleaning if necessary 310
5.16 Lubrication system 312
5.16.1 Lubrication system: Filling grease 312
5.16.2 Checking lubrication of bearings (grease collar) 312
5.16.3 Pipes, hoses and lubricating points: Checking tightness and condition 313
6 Appendix 315
Index 317
5.10.4 Return filter: Checking and cleaning magnetic rod 298
5.10.5 Bypass filter (option): Checking degree of contamination of filter
cartridge 299
5.11 Electrical system 300
5.11.1 General information 300
5.12 Transmission 301
5.12.1 Checking function of parking brake 301
513 Axles 302
5.13.1 Lubricating axles 302
5.13.2 Tyres: Checking tyre pressure 303
5.13.3 Tyres: checking foam-filled tyres 304
5.13.4 Wheels: Checking mounting of the wheel nuts 304
5.14 Working attachment 306
5.14.1 Lubricating working tool 306
5.14.2 Checking pin connections for secure seating 306
5.14.3 Checking steel structure for cracks 306
5.14.4 Pin bearing: Checking for wear 307
5.15 Operator’s cab, heating and air conditioning 308
5.15.1 Filling with windscreen washer fluid 308
5.15.2 Heating: Checking function 308
5.16.3 Auxiliary heater (option): Checking function 310
5.15.4 Switching on air conditioning unit 310
5.16.5 Checking condenser for contamination and cleaning if necessary 310
5.16 Lubrication system 312
5.16.1 Lubrication system: Filling grease 312
5.16.2 Checking lubrication of bearings (grease collar) 312
5.16.3 Pipes, hoses and lubricating points: Checking tightness and condition 313
6 Appendix 315
Index 317
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