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Liebherr LH 30 M Litronic 1253 (USA / CAN) Machine for Industrial Applications Operator’s Manual SN 89392 – PDF DOWNLOAD

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Liebherr LH 30 M Litronic 1253 (USA / CAN) Machine for Industrial Applications Operator’s Manual SN 89392 – PDF DOWNLOAD

Product ID
Manufacturer: Liebherr-Hydraulikbagger GmbH
Type: LH 30 M Litronic
Type no.: 1253 (USA / CAN)
From Serial no.: 89392

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Description

Liebherr LH 30 M Litronic 1253 (USA / CAN) Machine for Industrial Applications Operator’s Manual SN 89392 – PDF DOWNLOAD

FILE DETAILS:

Liebherr LH 30 M Litronic 1253 (USA / CAN) Machine for Industrial Applications Operator’s Manual SN 89392 – PDF DOWNLOAD

Language : English
Pages : 386
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Liebherr LH 30 M Litronic 1253 (USA / CAN) Machine for Industrial Applications Operator’s Manual SN 89392 – PDF DOWNLOAD

Product ID
Manufacturer: Liebherr-Hydraulikbagger GmbH
Type: LH 30 M Litronic
Type no.: 1253 (USA / CAN)
From Serial no.: 89392

Preface:

  • This operating manual is intended for you as the machine operator or as a member of the maintenance personnel. It contains warnings, important information and tips for working with the machine. It simplifies the process of familiarisation and getting to know the machine, and helps to avoid faults caused by incorrect operation.
  • Compliance with the operating manual increases the reliability and service life of the machine.
  • The operating manual must be kept with the machine. Make sure that a copy is always kept close to hand at the workplace.
  • Read the operating manual before initial commissioning and subsequently at regular intervals. Everyone who carries out work with or on the machine must be familiar with and use this operating manual.

Examples of this work:
Operation including setup and fitting attachments, elimination of faults, care,
disposal of service products and consumables
Maintenance including servicing, inspection and repair
Transporting or loading the machine

  • The owner is responsible for supplementing the operating manual with instructions based on existing national regulations on accident prevention and environmental protection. In addition to this operating manual and the regulations on accident prevention applicable in the user’s country and at the place of use, it is also necessary to comply with the recognised technical rules on safety and technically proficient working.
  • Some sections of this operating manual do not apply to all machines.
  • Some illustrations in this operating manual may show details and implements that are different from your machine.
  • In some illustrations, protective devices and covers have been removed to provide a clearer representation.
  • Liebherr machines are subject to continuous development and improvement. This may have resulted in modifications to your machine which are possibly not referred to in this operating manual.
  • If you require further explanations or information, please contact Liebherr customer service.

Liability and warranty:

  • Due to the wide variety of products offered by other manufacturers (e.g. service products, lubricants, tool attachments and spare parts), Liebherr cannot examine the general suitability and absence of defects in third-party products which are used in or on Liebherr products. The same applies to possible interactions between third-party products and Liebherr products.
  • Third-party products are used in or on Liebherr machines at the user’s own discretion.
    Liebherr does not offer any warranty or accept any liability for losses of anykind caused by failures of or damage to Liebherr machines attributable to the use of third-party products.
  • Furthermore, Liebherr will not recognise any warranty claims attributable to incorrect operation, inadequate maintenance or the failure to follow safety instructions.

Modifications, conditions, copyright:

  • Liebherr reserves the right to make modifications in the course of technical development, without issuing prior notification.
  • Information and illustrations in these instructions are not allowed to be duplicated, distributed or used for the purposes of competing with Liebherr. All rights under copyright legislation are expressly reserved.
  • The aforementioned provisions do not extend the warranty and liability conditions in the general terms and conditions of business of Liebherr.

TABLE OF CONTENTS:

Liebherr LH 30 M Litronic 1253 (USA / CAN) Machine for Industrial Applications Operator’s Manual SN 89392 – PDF DOWNLOAD

1 Product description 17
1.1 Technical description 17
1.1.1 General overview 17
1.1.2 Uppercarriage 18
1.1.3 Undercarriage 19
1.2 Technical data 20
1.2.1 Vibration emission 20
1.2.2 CO2 emissions of diesel engine 20
1.2.3 Sound level 21
1.2.4 Specifications 22
1.3 Warranty conditions 23
1.3.1 Additional information, USA 23
1.3.2 Warranty declaration, emission limits, warranty rights and obligations 23
1.3.3 Warranty coverage from manufacturer 23
1.3.4 Warranty obligations of the owner 24
1.3.5 Warranty 24
1.3.6 Warranty parts 24
1.3.7 Exclusions 25
2 Safety warnings 27
2.1 Information on these instructions 27
2.1.1 Representation of warning messages 27
2.1.2 Graphic symbols in these instructions 27
2.2 Intended use 28
2.21 Laws, rules, guidelines and safety regulations 28
2.2.2 Intended use 28
2.2.3 Foreseeable misuse 29
2.2.4 Operating conditions 29
225 Disposal 30
Description of staff 31
2.3.1 Personal protective equipment 31
2.3.2 Requirements for staff 31
2.3.3 Operating company 32
2.3.4 Operator 32
2.3.5 Maintenance staff 33
2.3.6 Electrical engineer 34
2.3.7 Refrigeration technician 34
2.3.8 Slinger 35
2.3.9 Spotter 36
Signs on the machine 37
2.41 Warning signs 37
2.4.2 Safety signs (USA) 11
2.4.3 Information signs 44
2.44 Control description sticker 48
2.4.5 Identification tag (USA) 49
Protective devices on the machine 49
2.51 Safety lever or folding console 49
2.5.2 Operator’s cab 49
2.5.3 Height-adjustable operator’s cab 50
2.5.4 Tip over protective structure (TOPS) 50
2.5.5 Roll over protective structure (ROPS) 51
2.5.6 Falling object protective structures (FOPS and FGPS) 51
Emergency equipment on the machine 52
2.6.1 Emergency exit (standard) 52
2.6.2 Fire extinguisher (option) 52
2.6.3 Emergency command devices of machine 52
2.6.4 Emergency stop function of machine 53
Safe operation 53
2.7.1 Intoxicants 53
2.7.2 Dangerous fuels and operating fluids 53
2.7.3 Transporting machine 54
27.4 Access to machine 54
2.7.5 Machine danger zone 55
2.7.6 Visibility 55
2.7.7 Protection against vibration 56
2.7.8 Operation of machine 57
2.7.9 Load-lifting work 60
2.8 Safe work 60
2.8.1 Machines with height adjustable cab 60
2.9 Safe maintenance 61
2.9.1 Spare parts 61
2.9.2 Heavy parts 61
2.9.3 Regular checks 61
2.10 Madifications to the machine 62
2.10.1 Modifications, add-ons and retrofittings 62
3 Control and operation 63
3.1 Control and operating elements 63
3.1.1 Overview of operator’s platform 63
3.1.2 Control unit A 65
3.1.3 Control unit B 66
3.1.4 Further control units 66
3.2 Display 67
3.2.1 Display 67
3.2.2 Status symbols 68
3.2.3 Start page menu 81
3.24 Camera menu 82
3.2.5 Automatic air conditioning 83
3.2.6 Operating status menu 87
3.2.7 Diesel particulate filter submenu (option) 87
3.2.8 Sensor-controlled low idle automatic and automatic engine stop
submenu (option) 88
3.2.9 System settings menu 89
3.2.10 Operating hour meter and odometer submenu 90
3.2.11 Windscreen wiper interval submenu 90
3.2.12 Radio remote control submenu Co)
3.2.13 Display settings submenu 92
3.2.14 Display brightness and display volume submenu 92
3.2.15 Camera image contrast submenu 93
3.2.16 Camera return time submenu 93
3.2.17 Regional settings and system parameters submenu 94
3.2.18 Unit selection submenu 94
3.2.19 System diagnosis submenu 95
3.2.20 Time zone submenu 95
3.2.21 Time format and date format submenu 96
3.2.22 Language selection submenu 96
3.2.23 Electrical outputs submenu 97
3.2.24 Electrical inputs submenu 98
3.2.25 Function settings menu 98
3.2.26 Central lubrication system submenu (option) 100
3.2.27 Maintenance submenu 100
3.2.28 SF submenu 102
3.2.29 Stick cylinder shut-off submenu (option) 104
3.2.30 Hoist cylinder shut-off submenu (option) 105
3.2.31 Stick cylinder shut-off and hoist cylinder shut-off submenu (option) 105
3.2.32 Workspace limitation submenu (option) 106
3.2.33 Automatic reversible fan drive submenu (option) 106
3.2.34 Comfort slewing brake submenu (option) 107
3.2.35 Bleeding hydraulic circuit submenu 108
3.2.36 Information menu 108
3.2.37 Operating time submenu 109
3.2.38 Fuel consumption submenu 110
3.2.39 Key assignment submenu 110
3.2.40 Tool Control menu 11
3.2.41 Service codes menu 11
3.3 Control 113
3.3.1 Battery main switch 113
3.3.2 Entering and exiting machine 114
3.3.3 Step lighting (option) 115
3.3.4 Emergency exit 116
3.3.5 Fire extinguisher (option) 116
3.3.6 Folding console 116
3.3.7 Operator’s seat 118
3.3.8 Safety belt 124
3.3.9 Exit protection (option) 125
3.3.10 Steering wheel 126
3.3.11 Ignition key 126
3.3.12 Confirmation button 127
3.3.13 Horn 128
3.3.14 Raising and lowering operator’s cab (option) 129
3.3.15 Windscreen 131
3.3.16 Sun blind 133
3.3.17 Viewing devices 134
3.3.18 Lighting 136
3.3.19 Cab lighting system 137
3.3.20 Beacon (option) 138
3.3.21 Windscreen wipers 139
3.3.22 Windscreen washer system 139
3.3.23 Auxiliary heater (option) 140
3.3.24 LiDAT (option) 140
3.4 Operation 141
3.4.1 Inspection tour before putting into service 141
3.42 Refuelling 142
3.4.3 Refuelling with electric refuelling pump (option) 142
3.4.4 Filling with diesel exhaust fluid 144
3.4.5 Preheating system for fuels and operating fluids (option) 145
3.4.6 Immobiliser (option) 146
3.4.7 Preparing machine for dust intensive application 148
3.4.8 Preparing machine for use in biologically sensitive areas 148
3.4.9 Starting diesel engine 149
3.4.10 Bringing machine to operating temperature 149
3.4.11 Engine speed and operating mode 150
3.4.12 After starting 151
3.4.13 Sensor-controlled low idle automatic 152
3.4.14 Automatic engine stop after idling (option) 153
3.4.15 Shutting off diesel engine 154
3.4.16 Shutting off diesel engine in an emergency 154
3.4.17 Travelling and braking 155
3.4.18 Joystick steering 157
1 HM Litronic – 1253 (USA / CAN) LIEBHERR orzo ”
Contents Operator’s manual
3.4.19 Travel alarm (option) 159
3.4.20 Locking and unlocking oscillating axle 159
3.4.21 Supporting machine 161
3.4.22 Controlling working attachment 164
3.4.23 Turning and braking uppercarriage 166
3.4.24 Slewing brake 167
3.4.25 Positioning slewing brake 172
3.4.26 Selecting boom or working tool 172
3.4.27 Adjusting boom vertically 173
3.4.28 Hoist cylinder protection 174
3.4.29 Selecting the working tool 175
3.4.30 Controlling special working attachment with mini-joystick 175
3.4.31 Changing over control of right mini-joystick (option) 176
3.4.32 Grapple priority (option) 177
3.4.33 AutoLift (Option) 178
3.4.34 Magnet system (option) 178
3.4.35 Reversible fan drive for radiator cleaning (option) 180
3.5 Shut-off functions 183
3.5.1 Stick cylinder shut-off (option) 183
3.5.2 Hoist cylinder shut-off (option) 186
3.5.3 Stick cylinder shut-off for heavy working tool (option) 190
3.5.4 Bypassing stick cylinder shut-off for heavy working tool 191
3.6.5 Height limitation 193
3.5.6 Overload warning system (option) 202
3.6 General working methods 205
3.6.1 Working without damaging the machine 205
3.6.2 Putting machine in working position 206
3.6.3 Travelling at operating location 207
3.6.4 Travelling with load at operating location 207
3.6.5 Travelling under obstacles 209
3.6.6 Handling loads 209
3.6.7 Loading transport vehicle 210
3.6.8 Lifting loads 210
3.6.9 Use of banksmen 21
3.7 Installing and removing working attachment 219
12 Tr LIEBHERR ori208 LH 30 M Lirnic – 1253 (USA/CAN)
LHBM2213915/01/2018-12-14/en
LHB/M2213915/01/2018-12-14/en
Operator’s manual
Contents
3.7.1 Using quick coupler 219
3.7.2 Installing and removing grapple on industrial stick 219
3.7.3 Installing and removing boom 222
3.8 Parking machine 223
3.9 Transport 224
3.9.1 Preparatory activities 224
3.9.2 Driving machine onto low-loader 224
3.9.3 Tying down the machine 225
3.10 Emergency operation 226
3.10.1 Jump starting 226
3.10.2 Lowering working attachment when engine is shut off 227
3.10.3 Lowering operator’s cab in an emergency (option) 227
3.10.4 Towing 228
3.10.5 Transmission 231
4 Malfunctions 233
4.1 Service code tables 233
41.1 Warning symbols 233
4.2 Fault – Cause – Remedy 240
421 Diesel engine and fuel system 240
4.2.2 Hydraulic system 243
42.3 Electrical system 244
4.2.4 Heating, ventilation and air conditioning unit 244
4.2.5 Working attachment 244
4.3 Problem remedy 246
4.3.1 Fuses and relays in the uppercarriage 246
4.3.2 Operator’s platform fuses and relays 252
5 Maintenance 259
5.1 Inspection and maintenance schedule 259
5.2 Filing quantities and lubrication chart 266
5.2.1 Filling quantities 266
5.2.2 Lubricating chart 267
5.3 Fuels, lubricants and operating fluids 269
5.3.1 Diesel fuels 269
1 HM Litronic – 1253 (USA / CAN) LIEBHERR pr20te 13
Contents Operator’s manual
5.3.2 Diesel exhaust fluids 269
5.3.3 Engine oils 270
5.3.4 Refrigerant 271
53.5 Coolant 272
5.3.6 Hydraulic oils 273
53.7 Axle oils 275
5.3.8 Gear oils 276
5.3.9 Transmission oils 276
5.3.10 Pump distributor gear oils 277
5.3.11 Greases 278
5.3.12 Windscreen washer fluid 278
5.3.13 Lubricants and care products for electrical and mechanical systems 279
54 Access points for maintenance work 280
5.4.1 Access points on uppercarriage 280
5.4.2 Access points under the uppercarriage 281
5.5 Preparing for maintenance 283
5.5.1 Preparing for maintenance 283
5.6 General maintenance 285
56.1 Welding 285
5.6.2 Corrosion-proofing piston rods 285
5.6.3 Cleaning the machine 286
56.4 Cleaning the fan and radiator 288
5.7 Complete machine 289
5.7.1 Checking machine for proper condition and tightness 289
5.7.2 Checking components for cracks 289
5.7.3 Lubricating hinges, locks and gas pressure springs of doors, hoods and
windows 289
5.7.4 Cleaning and treating rubber seals on doors and hoods 289
5.8 Drive group 290
5.8.1 Diesel engine: Bringing into maintenance position 290
5.8.2 Diesel engine: Checking oil level 290
5.8.3 Diesel engine: Checking condition, tightness and cleanliness 291
5.8.4 Fuel pre-filter: Draining water 292
5.8.5 Fuel tank: Draining water and sediments 292
5.8.6 Air filter: Emptying dust collecting tank 294
copyright ® Liebherr-Hydraulikbagger GmbH 2018
LH 30 M Litronic – 1253 (USA / CAN)
14 LIEBHERR 189392
LHBM2213915/01/2018-12-14/en
LHB/M2213915/01/2018-12-14/en
Operator’s manual Contents
5.8.7 Air filter: Replacing main filter cartridge 295
5.8.8 Air filter: Replacing safety filter cartridge 297
5.8.9 Air filter and air lines: Checking tightness and condition 298
5.8.10 Pump distributor gear: Checking oil level 300
5.8.11 Diesel particulate filter: Activating and deactivating regeneration 301
5.8.12 Diesel particulate filter: Checking tightening torque of filter module
profile clamps 306
5.9 Cooling system 308
5.9.1 Checking coolant level 308
5.9.2 Checking cooling system and heat exchanger for contamination and
cleaning 309
5.10 Working hydraulics 31
5.10.1 Depressurising hydraulic system nN
5.10.2 Hydraulic tank: Checking oil level 31
5.10.3 Hydraulic tank: Draining water and sediments 314
5.10.4 Return filter: Checking and cleaning magnetic rod 316
5.10.5 Bypass filter (option): Checking degree of contamination of filter
cartridge 317
5.11 Electrical system 318
5.11.1 General information 318
512 Axles 319
5.12.1 Lubricating axles 319
5.12.2 Tyres: Checking tyre pressure 320
5.12.3 Tyres: checking foam-filled tyres 321
5.12.4 Wheels: Checking mounting of the wheel nuts 321
5.13 Working attachment 323
5.13.1 Lubricating working tool 323
5.13.2 Checking pin connections for secure seating 323
5.13.3 Checking steel parts for cracks 323
5.13.4 Pin bearing: checking for wear 324
5.14 Operator’s cab, heating and air conditioning 325
5.14.1 Filling with windscreen washer fluid 325
5.14.2 Heating: Checking function 325
5.14.3 Auxiliary heater (option): Checking function 327
5.14.4 Switching on air conditioning unit 327
5.14.5 Checking condenser for contamination and cleaning if necessary 328
1 HM Litronic – 1253 (USA / CAN) LIEBHERR orzo 15
Contents Operator’s manual
5.15 Lubrication system 330
5.16.1 Checking lubrication of bearings (grease collar) 330
5.16.2 Pipes, hoses and lubricating points: Checking tightness and condition 330
5.16 Slewing gearbox and slewing ring 331
5.16.1 Slewing gearbox: Checking oil level 331
6 Appendix 333
Index 335

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