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Liebherr LH 35 M Litronic 1201 Machine for Industrial Operator’s Manual SN 73147 – PDF DOWNLOAD
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Liebherr LH 35 M Litronic 1201 Machine for Industrial Operator’s Manual SN 73147 – PDF DOWNLOAD
Product ID
Manufacturer: Liebherr-Hydraulikbagger GmbH
Type: LH 35 M Litronic
Type no.: 1201
From Serial no.: 73147
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Description
Liebherr LH 35 M Litronic 1201 Machine for Industrial Operator’s Manual SN 73147 – PDF DOWNLOAD
FILE DETAILS:
Liebherr LH 35 M Litronic 1201 Machine for Industrial Operator’s Manual SN 73147 – PDF DOWNLOAD
Language : English
Pages : 336
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Liebherr LH 35 M Litronic 1201 Machine for Industrial Operator’s Manual SN 73147 – PDF DOWNLOAD
Product ID
Manufacturer: Liebherr-Hydraulikbagger GmbH
Type: LH 35 M Litronic
Type no.: 1201
From Serial no.: 73147
Preface:
- This operating manual is intended for you as the machine operator or as a member of the maintenance personnel. It contains warnings, important information and tips for working with the machine. It simplifies the process of familiarisation and getting to know the machine, and helps to avoid faults caused by incorrect operation.
- Compliance with the operating manual increases the reliability and service life of the machine.
- The operating manual must be kept with the machine. Make sure that a copy is always kept close to hand at the workplace.
- Read the operating manual before initial commissioning and subsequently at regular intervals. Everyone who carries out work with or on the machine must be familiar with and use this operating manual.
Examples of this work:
– Operation including setup and fitting attachments, elimination of faults, care,
disposal of service products and consumables
– Maintenance including servicing, inspection and repair
– Transporting or loading the machine
- The owner is responsible for supplementing the operating manual with instructions based on existing national regulations on accident prevention and environmental protection. In addition to this operating manual and the regulations on accident prevention applicable in the user’s country and at the place of use, it is also necessary to comply with the recognised technical rules on safety and technically proficient working.
- Some sections of this operating manual do not apply to all machines.
- Some illustrations in this operating manual may show details and implements that are different from your machine.
- In some illustrations, protective devices and covers have been removed to provide a clearer representation.
- Liebherr machines are subject to continuous development and improvement. This may have resulted in modifications to your machine which are possibly not referred to in this operating manual.
- If you require further explanations or information, please contact Liebherr customer service.
Liability and warranty:
- Due to the wide variety of products offered by other manufacturers (e.g. service products, lubricants, tool attachments and spare parts), Liebherr cannot examine the general suitability and absence of defects in third-party products which are used in or on Liebherr products. The same applies to possible interactions between third-party products and Liebherr products.
- Third-party products are used in or on Liebherr machines at the user’s own discretion.
Liebherr does not offer any warranty or accept any liability for losses of anykind caused by failures of or damage to Liebherr machines attributable to the use of third-party products. - Furthermore, Liebherr will not recognise any warranty claims attributable to incorrect operation, inadequate maintenance or the failure to follow safety instructions.
Modifications, conditions, copyright:
- Liebherr reserves the right to make modifications in the course of technical development, without issuing prior notification.
- Information and illustrations in these instructions are not allowed to be duplicated, distributed or used for the purposes of competing with Liebherr. All rights under copyright legislation are expressly reserved.
- The aforementioned provisions do not extend the warranty and liability conditions in the general terms and conditions of business of Liebherr.
TABLE OF CONTENTS:
Liebherr LH 35 M Litronic 1201 Machine for Industrial Operator’s Manual SN 73147 – PDF DOWNLOAD
1 Product description 17
1.1 Technical description 18
1.1.1 General overview 18
1.1.2 Uppercarriage 19
1.1.3 Undercarriage 20
1.2 Technical data 21
1.2.1 Vibration emission 21
1.2.2 Sound level 22
1.2.3 Specifications 22
2 Safety warnings 23
2.1 Information on these instructions 23
21.1 Representation of warning messages 23
2.1.2 Graphic symbols in these instructions 23
2.2 Intended use 24
2.21 Laws, rules, guidelines and safety regulations 24
2.2.2 Intended use 24
2.2.3 Foreseeable misuse 25
2.2.4 Operating conditions 25
2.2.5 Disposal 26
2.3 Description of staff 27
2.3.1 Personal protective equipment 27
2.3.2 Requirements for staff 27
2.3.3 Operating company 28
2.3.4 Operator 28
2.3.5 Maintenance staff 29
2.3.6 Electrical engineer 30
2.3.7 Refrigeration technician 30
2.3.8 Rigger 3
1.1 Technical description 18
1.1.1 General overview 18
1.1.2 Uppercarriage 19
1.1.3 Undercarriage 20
1.2 Technical data 21
1.2.1 Vibration emission 21
1.2.2 Sound level 22
1.2.3 Specifications 22
2 Safety warnings 23
2.1 Information on these instructions 23
21.1 Representation of warning messages 23
2.1.2 Graphic symbols in these instructions 23
2.2 Intended use 24
2.21 Laws, rules, guidelines and safety regulations 24
2.2.2 Intended use 24
2.2.3 Foreseeable misuse 25
2.2.4 Operating conditions 25
2.2.5 Disposal 26
2.3 Description of staff 27
2.3.1 Personal protective equipment 27
2.3.2 Requirements for staff 27
2.3.3 Operating company 28
2.3.4 Operator 28
2.3.5 Maintenance staff 29
2.3.6 Electrical engineer 30
2.3.7 Refrigeration technician 30
2.3.8 Rigger 3
2.3.9 Spotter 32
Signs on the machine 33
2.41 Warning signs 33
2.42 Information signs 41
2.4.3 Control description sticker 49
2.44 Identification plate 49
Protective devices on the machine 50
2.51 Safety lever or folding console 50
2.5.2 Operator’s cab 50
2.5.3 Height-adjustable operator’s cab 50
2.5.4 Tip over protective structure (TOPS) 51
2.5.5 Roll over protective structure (ROPS) 51
2.5.6 Falling object protective structures (FOPS and FGPS) 52
Emergency equipment on the machine 52
2.6.1 Emergency exit (standard) 52
2.6.2 Fire extinguisher (option) 53
2.6.3 Emergency command devices of machine 53
26.4 Emergency stop function of machine 53
Safe operation 54
2.7.1 Intoxicants 54
2.7.2 Dangerous fuels and operating fluids 54
2.7.3 Transporting machine 54
2.7.4 Access to machine 55
2.7.5 Machine danger zone 56
2.7.6 Visibility 56
2.7.7 Protection against vibration 57
2.7.8 Operation of machine 58
2.7.9 Load-lifting work 60
Safe work 61
2.8.1 Machines with electric drive 61
2.8.2 Machines with height adjustable cab 62
Safe maintenance 63
29.1 Spare parts 63
2.9.2 Heavy parts 63
2.9.3 Regular checks 64
2.10 Modifications to the machine 64
2.10.1 Modifications, add-ons and retrofittings 64
3 Control and operation 65
3.1 Control and operating elements 65
3.1.1 Overview of operator’s platform 65
3.1.2 Control unit A 67
3.1.3 Control unit B 67
3.1.4 Further control units 68
3.2 Control 69
3.2.1 Battery main switch 69
3.2.2 Entering and exiting machine 70
3.2.3 Step lighting (option) 71
3.2.4 Emergency exit 71
3.2.5 Fire extinguisher (option) 72
3.2.6 Safety lever 72
3.27 Operator’s seat 73
3.2.8 Safety belt 79
3.2.9 Exit protection (option) 80
3.2.10 Steering wheel 81
3.2.11 Ignition key 81
3.2.12 Horn 82
3.2.13 Raising and lowering operator’s cab (option) 82
3.2.14 Windscreen 84
3.2.15 Sun blind 86
3.2.16 Exterior mirrors 87
3.2.17 Lighting 88
3.2.18 Cab lighting system 90
3.2.19 Beacon (option) 90
3.2.20 Windscreen wipers 91
3.2.21 Windscreen washer system 92
3.2.22 Display 92
3.2.23 Status symbols 94
3.2.24 Start page menu 107
3.2.25 Camera menu 107
Signs on the machine 33
2.41 Warning signs 33
2.42 Information signs 41
2.4.3 Control description sticker 49
2.44 Identification plate 49
Protective devices on the machine 50
2.51 Safety lever or folding console 50
2.5.2 Operator’s cab 50
2.5.3 Height-adjustable operator’s cab 50
2.5.4 Tip over protective structure (TOPS) 51
2.5.5 Roll over protective structure (ROPS) 51
2.5.6 Falling object protective structures (FOPS and FGPS) 52
Emergency equipment on the machine 52
2.6.1 Emergency exit (standard) 52
2.6.2 Fire extinguisher (option) 53
2.6.3 Emergency command devices of machine 53
26.4 Emergency stop function of machine 53
Safe operation 54
2.7.1 Intoxicants 54
2.7.2 Dangerous fuels and operating fluids 54
2.7.3 Transporting machine 54
2.7.4 Access to machine 55
2.7.5 Machine danger zone 56
2.7.6 Visibility 56
2.7.7 Protection against vibration 57
2.7.8 Operation of machine 58
2.7.9 Load-lifting work 60
Safe work 61
2.8.1 Machines with electric drive 61
2.8.2 Machines with height adjustable cab 62
Safe maintenance 63
29.1 Spare parts 63
2.9.2 Heavy parts 63
2.9.3 Regular checks 64
2.10 Modifications to the machine 64
2.10.1 Modifications, add-ons and retrofittings 64
3 Control and operation 65
3.1 Control and operating elements 65
3.1.1 Overview of operator’s platform 65
3.1.2 Control unit A 67
3.1.3 Control unit B 67
3.1.4 Further control units 68
3.2 Control 69
3.2.1 Battery main switch 69
3.2.2 Entering and exiting machine 70
3.2.3 Step lighting (option) 71
3.2.4 Emergency exit 71
3.2.5 Fire extinguisher (option) 72
3.2.6 Safety lever 72
3.27 Operator’s seat 73
3.2.8 Safety belt 79
3.2.9 Exit protection (option) 80
3.2.10 Steering wheel 81
3.2.11 Ignition key 81
3.2.12 Horn 82
3.2.13 Raising and lowering operator’s cab (option) 82
3.2.14 Windscreen 84
3.2.15 Sun blind 86
3.2.16 Exterior mirrors 87
3.2.17 Lighting 88
3.2.18 Cab lighting system 90
3.2.19 Beacon (option) 90
3.2.20 Windscreen wipers 91
3.2.21 Windscreen washer system 92
3.2.22 Display 92
3.2.23 Status symbols 94
3.2.24 Start page menu 107
3.2.25 Camera menu 107
3.2.26 Automatic heating and automatic ventilation 109
3.2.27 Automatic air conditioning 112
3.2.28 Operating status menu 116
3.2.29 System settings menu 116
3.2.30 Function settings menu 124
3.2.31 Information menu 131
3.2.32 Tool Control menu 134
3.2.33 Service codes menu 134
3.2.34 Auxiliary heater (option) 135
3.2.35 Drink holder 136
3.2.36 Radio system 136
3.2.37 LiDAT (option) 139
3.3 Operation 140
3.3.1 Inspection tour before putting into service 140
3.3.2 Refuelling 140
3.3.3 Refuelling with electric refuelling pump (option) 142
3.3.4 Preheating system (option) 143
3.3.5 Immobiliser (option) 145
3.3.6 Preparing machine for dust intensive application 146
3.3.7 Preparing machine for use in biologically sensitive areas 147
3.3.8 Starting diesel engine 147
3.3.9 Bringing machine to operating temperature 148
3.3.10 Engine speed and operating mode 148
3.3.11 After starting 150
3.3.12 Sensor-controlled low idle automatic 151
3.3.13 Automatic engine shut-off after idling (option) 151
3.3.14 Shutting off diesel engine 152
3.3.15 Travelling 153
3.3.16 Braking 156
3.3.17 Joystick steering 157
3.3.18 Four wheel steering (option) 159
3.3.19 Travel alarm (option) 160
3.3.20 Selecting the operating mode of the oscillating axle 161
3.3.21 Supporting machine 163
3.3.22 Controlling working attachment 166
3.2.27 Automatic air conditioning 112
3.2.28 Operating status menu 116
3.2.29 System settings menu 116
3.2.30 Function settings menu 124
3.2.31 Information menu 131
3.2.32 Tool Control menu 134
3.2.33 Service codes menu 134
3.2.34 Auxiliary heater (option) 135
3.2.35 Drink holder 136
3.2.36 Radio system 136
3.2.37 LiDAT (option) 139
3.3 Operation 140
3.3.1 Inspection tour before putting into service 140
3.3.2 Refuelling 140
3.3.3 Refuelling with electric refuelling pump (option) 142
3.3.4 Preheating system (option) 143
3.3.5 Immobiliser (option) 145
3.3.6 Preparing machine for dust intensive application 146
3.3.7 Preparing machine for use in biologically sensitive areas 147
3.3.8 Starting diesel engine 147
3.3.9 Bringing machine to operating temperature 148
3.3.10 Engine speed and operating mode 148
3.3.11 After starting 150
3.3.12 Sensor-controlled low idle automatic 151
3.3.13 Automatic engine shut-off after idling (option) 151
3.3.14 Shutting off diesel engine 152
3.3.15 Travelling 153
3.3.16 Braking 156
3.3.17 Joystick steering 157
3.3.18 Four wheel steering (option) 159
3.3.19 Travel alarm (option) 160
3.3.20 Selecting the operating mode of the oscillating axle 161
3.3.21 Supporting machine 163
3.3.22 Controlling working attachment 166
3.3.23 Turning and braking uppercarriage 168
3.3.24 Overload warning system (option) 170
3.3.25 Selecting boom or working tool 171
3.3.26 Adjusting boom vertically 172
3.3.27 Hoist cylinder protection 173
3.3.28 Selecting the working tool 174
3.3.29 Operating the working tool or working attachment with buttons 174
3.3.30 Controlling special working attachment with mini-joystick 176
3.3.31 Changing over control of right mini-joystick (option) 177
3.3.32 Grapple mode (option) 179
3.3.33 AutolLift (Option) 180
3.3.34 Magnet system (option) 180
3.3.35 Reversible fan drive for radiator cleaning (option) 181
3.3.24 Overload warning system (option) 170
3.3.25 Selecting boom or working tool 171
3.3.26 Adjusting boom vertically 172
3.3.27 Hoist cylinder protection 173
3.3.28 Selecting the working tool 174
3.3.29 Operating the working tool or working attachment with buttons 174
3.3.30 Controlling special working attachment with mini-joystick 176
3.3.31 Changing over control of right mini-joystick (option) 177
3.3.32 Grapple mode (option) 179
3.3.33 AutolLift (Option) 180
3.3.34 Magnet system (option) 180
3.3.35 Reversible fan drive for radiator cleaning (option) 181
3.4 Shut-off functions 184
3.4.1 Stick cylinder shut-off (option) 184
3.4.1 Stick cylinder shut-off (option) 184
3.4.2 Height limitation 187
3.5 General working methods 202
3.5.1 Working without damaging the machine 202
3.5.1 Working without damaging the machine 202
3.5.2 Putting machine in working position 203
3.5.3 Transferring loads 204
3.5.4 Loading transport vehicle 204
3.5.5 Lifting loads 205
3.56.6 Identifying potential dangers and eliminate them. 205
3.5.7 Use of banksmen 206
3.6 Installing and removing working attachment 207
3.6.1 Using quick coupler 207
3.6.1 Using quick coupler 207
3.6.2 Installing and removing grapple on industrial stick 207
3.7 Parking machine 210
3.8 Transport 211
3.8.1 Preparatory activities 211
3.8 Transport 211
3.8.1 Preparatory activities 211
3.8.2 Driving machine onto low-loader 21
3.8.3 Lifting machine 212
3.8.4 Tying down the machine 213
3.9 Emergency operation 214
3.9.1 Jump starting 2143.9.2 Lowering working attachment when engine is shut off 215
3.9.3 Lowering operator’s cab in an emergency (option) 215
3.94 Towing 216
3.9.5 Transmission 219
4 Malfunctions 221
4.1 Service code tables 222
4.1.1 Warning symbols 222
4.2 Fault – Cause – Remedy 228
4.21 Diesel engine and fuel system 228
422 Hydraulic system 231
4.2.3 Electrical system 232
4.2.4 Heating, ventilation and air conditioning unit 232
42.5 Working attachment 232
4.3 Problem remedy 234
4.3.1 Uppercarriage fuses and relays 234
4.3.2 Operator’s platform fuses and relays 241
5 Maintenance 247
5.1 Inspection and maintenance schedule 247
5.2 Filling quantities and lubrication chart 254
5.21 Filling quantities 254
5.2.2 Lubricating chart 255
5.3 Fuels, lubricants and operating fluids 257
5.3.1 Diesel fuels 257
5.3.2 Engine oils 257
5.3.3 Refrigerant 258
5.3.4 Coolant 258
5.3.5 Hydraulic oils 259
5.3.6 Axle oils 261
5.3.7 Gear oils 262
5.3.8 Transmission oils 262
5.3.9 Pump distributor gear oils 263
5.3.10 Greases 264
5.3.11 Windscreen washer fluid 264
3.9.1 Jump starting 2143.9.2 Lowering working attachment when engine is shut off 215
3.9.3 Lowering operator’s cab in an emergency (option) 215
3.94 Towing 216
3.9.5 Transmission 219
4 Malfunctions 221
4.1 Service code tables 222
4.1.1 Warning symbols 222
4.2 Fault – Cause – Remedy 228
4.21 Diesel engine and fuel system 228
422 Hydraulic system 231
4.2.3 Electrical system 232
4.2.4 Heating, ventilation and air conditioning unit 232
42.5 Working attachment 232
4.3 Problem remedy 234
4.3.1 Uppercarriage fuses and relays 234
4.3.2 Operator’s platform fuses and relays 241
5 Maintenance 247
5.1 Inspection and maintenance schedule 247
5.2 Filling quantities and lubrication chart 254
5.21 Filling quantities 254
5.2.2 Lubricating chart 255
5.3 Fuels, lubricants and operating fluids 257
5.3.1 Diesel fuels 257
5.3.2 Engine oils 257
5.3.3 Refrigerant 258
5.3.4 Coolant 258
5.3.5 Hydraulic oils 259
5.3.6 Axle oils 261
5.3.7 Gear oils 262
5.3.8 Transmission oils 262
5.3.9 Pump distributor gear oils 263
5.3.10 Greases 264
5.3.11 Windscreen washer fluid 264
5.3.12 Lubricants and care products for electrical and mechanical systems 264
5.4 Access points for maintenance work 265
5.4.1 Access points on uppercarriage 265
5.4.2 Access points under the uppercarriage 266
5.5 Preparing for maintenance 268
5.5.1 Maintenance instructions 268
5.5.2 Safety instructions 268
5.6 General maintenance 270
5.6.1 Welding 270
5.6.3 Corrosion-proofing piston rods 270
5.6.4 Cleaning the machine 271
5.6.5 Cleaning the fan and radiator 273
5.7 Complete machine 274
5.7.1 Checking machine for proper condition and tightness 274
5.7.2 Lubricating bearings on machine and working attachment 274
5.7.3 Checking components for cracks 276
5.7.4 Lubricating hinges, locks and gas pressure springs of doors, hoods and
windows 276
5.7.5 Cleaning and treating rubber seals on doors and hoods 276
5.8 Drive group 277
5.8.1 Diesel engine: Bringing into maintenance position 277
5.8.2 Diesel engine: Checking oil level 277
5.8.3 Diesel engine: Checking condition, tightness and cleanliness 278
5.8.4 Fuel pre-filter: Draining water 279
5.8.5 Air filter: Emptying dust collecting tank 280
5.8.6 Air filter: Replacing main filter cartridge 281
5.8.7 Air filter: Replacing safety filter cartridge 283
5.8.8 Air filter and air lines: Checking tightness and condition 284
5.8.9 Diesel particulate filter (option): Activating and deactivating
regeneration 286
5.9 Cooling system 292
5.9.1 Checking coolant level 292
5.9.2 Checking cooling system and heat exchanger for contamination and
cleaning 293
5.10 Working hydraulics 294
5.10.1 Depressurising hydraulic system 294
5.4 Access points for maintenance work 265
5.4.1 Access points on uppercarriage 265
5.4.2 Access points under the uppercarriage 266
5.5 Preparing for maintenance 268
5.5.1 Maintenance instructions 268
5.5.2 Safety instructions 268
5.6 General maintenance 270
5.6.1 Welding 270
5.6.3 Corrosion-proofing piston rods 270
5.6.4 Cleaning the machine 271
5.6.5 Cleaning the fan and radiator 273
5.7 Complete machine 274
5.7.1 Checking machine for proper condition and tightness 274
5.7.2 Lubricating bearings on machine and working attachment 274
5.7.3 Checking components for cracks 276
5.7.4 Lubricating hinges, locks and gas pressure springs of doors, hoods and
windows 276
5.7.5 Cleaning and treating rubber seals on doors and hoods 276
5.8 Drive group 277
5.8.1 Diesel engine: Bringing into maintenance position 277
5.8.2 Diesel engine: Checking oil level 277
5.8.3 Diesel engine: Checking condition, tightness and cleanliness 278
5.8.4 Fuel pre-filter: Draining water 279
5.8.5 Air filter: Emptying dust collecting tank 280
5.8.6 Air filter: Replacing main filter cartridge 281
5.8.7 Air filter: Replacing safety filter cartridge 283
5.8.8 Air filter and air lines: Checking tightness and condition 284
5.8.9 Diesel particulate filter (option): Activating and deactivating
regeneration 286
5.9 Cooling system 292
5.9.1 Checking coolant level 292
5.9.2 Checking cooling system and heat exchanger for contamination and
cleaning 293
5.10 Working hydraulics 294
5.10.1 Depressurising hydraulic system 294
5.10.2 Hydraulic tank: Checking oil level 294
5.10.3 Hydraulic tank: Draining water and sediments 297
5.10.4 Return filter: Checking and cleaning magnetic rod 299
5.10.5 Bypass filter (option): Checking degree of contamination of filter
cartridge 300
5.11 Electrical system 301
5.11.1 General information 301
5.12 Transmission 302
5.12.1 Checking function of parking brake 302
513 Axles 303
5.13.1 Lubricating axles 303
5.13.2 Tyres: Checking tyre pressure 304
5.13.3 Tyres: checking foam-filled tyres 305
5.13.4 Wheels: Checking mounting of wheel nuts 306
5.14 Working attachment 307
5.14.1 Lubricating working tool 307
5.14.2 Checking pin connections for secure seating 307
5.14.3 Checking steel structure for cracks 307
5.14.4 Pin bearing: Checking for wear 308
5.15 Operator’s cab, heating and air conditioning 309
5.15.1 Filling with windscreen washer fluid 309
5.15.2 Heating: Checking function 309
5.16.3 Auxiliary heater (option): Checking function 311
5.15.4 Switching on air conditioning unit 311
5.15.5 Checking condenser for contamination and cleaning if necessary 311
5.16 Lubrication system 313
5.16.1 Lubrication system: Filling grease 313
5.16.2 Checking lubrication of bearings (grease collar) 313
5.16.3 Pipes, hoses and lubricating points: Checking tightness and condition 314
6 Appendix 315
Index 317
5.10.3 Hydraulic tank: Draining water and sediments 297
5.10.4 Return filter: Checking and cleaning magnetic rod 299
5.10.5 Bypass filter (option): Checking degree of contamination of filter
cartridge 300
5.11 Electrical system 301
5.11.1 General information 301
5.12 Transmission 302
5.12.1 Checking function of parking brake 302
513 Axles 303
5.13.1 Lubricating axles 303
5.13.2 Tyres: Checking tyre pressure 304
5.13.3 Tyres: checking foam-filled tyres 305
5.13.4 Wheels: Checking mounting of wheel nuts 306
5.14 Working attachment 307
5.14.1 Lubricating working tool 307
5.14.2 Checking pin connections for secure seating 307
5.14.3 Checking steel structure for cracks 307
5.14.4 Pin bearing: Checking for wear 308
5.15 Operator’s cab, heating and air conditioning 309
5.15.1 Filling with windscreen washer fluid 309
5.15.2 Heating: Checking function 309
5.16.3 Auxiliary heater (option): Checking function 311
5.15.4 Switching on air conditioning unit 311
5.15.5 Checking condenser for contamination and cleaning if necessary 311
5.16 Lubrication system 313
5.16.1 Lubrication system: Filling grease 313
5.16.2 Checking lubrication of bearings (grease collar) 313
5.16.3 Pipes, hoses and lubricating points: Checking tightness and condition 314
6 Appendix 315
Index 317
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