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Liebherr LH 35 M Litronic 1254 Machine for Industrial Applications Operator’s Manual SN 89912 – PDF DOWNLOAD

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Liebherr LH 35 M Litronic 1254 Machine for Industrial Applications Operator’s Manual SN 89912 – PDF DOWNLOAD

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Description

Liebherr LH 35 M Litronic 1254 Machine for Industrial Applications Operator’s Manual SN 89912 – PDF DOWNLOAD

FILE DETAILS:

Liebherr LH 35 M Litronic 1254 Machine for Industrial Applications Operator’s Manual SN 89912 – PDF DOWNLOAD

Language : English
Pages : 376
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Liebherr LH 35 M Litronic 1254 Machine for Industrial Applications Operator’s Manual SN 89912 – PDF DOWNLOAD

Preface:

  • This operating manual is intended for you as the machine operator or as a member of the maintenance personnel. It contains warnings, important information and tips for working with the machine. It simplifies the process of familiarisation and getting to know the machine, and helps to avoid faults caused by incorrect operation.
  • Compliance with the operating manual increases the reliability and service life of the machine.
  • The operating manual must be kept with the machine. Make sure that a copy is always kept close to hand at the workplace.
  • Read the operating manual before initial commissioning and subsequently at regular intervals. Everyone who carries out work with or on the machine must be familiar with and use this operating manual.

Examples of this work:
Operation including setup and fitting attachments, elimination of faults, care,
disposal of service products and consumables
Maintenance including servicing, inspection and repair
Transporting or loading the machine

  • The owner is responsible for supplementing the operating manual with instructions based on existing national regulations on accident prevention and environmental protection. In addition to this operating manual and the regulations on accident prevention applicable in the user’s country and at the place of use, it is also necessary to comply with the recognised technical rules on safety and technically proficient working.
  • Some sections of this operating manual do not apply to all machines.
  • Some illustrations in this operating manual may show details and implements that are different from your machine.
  • In some illustrations, protective devices and covers have been removed to provide a clearer representation.
  • Liebherr machines are subject to continuous development and improvement. This may have resulted in modifications to your machine which are possibly not referred to in this operating manual.
  • If you require further explanations or information, please contact Liebherr customer service.

Liability and warranty:

  • Due to the wide variety of products offered by other manufacturers (e.g. service products, lubricants, tool attachments and spare parts), Liebherr cannot examine the general suitability and absence of defects in third-party products which are used in or on Liebherr products. The same applies to possible interactions between third-party products and Liebherr products.
  • Third-party products are used in or on Liebherr machines at the user’s own discretion.
    Liebherr does not offer any warranty or accept any liability for losses of anykind caused by failures of or damage to Liebherr machines attributable to the use of third-party products.
  • Furthermore, Liebherr will not recognise any warranty claims attributable to incorrect operation, inadequate maintenance or the failure to follow safety instructions.

Modifications, conditions, copyright:

  • Liebherr reserves the right to make modifications in the course of technical development, without issuing prior notification.
  • Information and illustrations in these instructions are not allowed to be duplicated, distributed or used for the purposes of competing with Liebherr. All rights under copyright legislation are expressly reserved.
  • The aforementioned provisions do not extend the warranty and liability conditions in the general terms and conditions of business of Liebherr.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Liebherr LH 35 M Litronic 1254 Machine for Industrial Applications Operator’s Manual SN 89912 – PDF DOWNLOAD

1 Product description 19
1.1 Technical description 19
1.1.1 General overview 19
1.1.2 Uppercarriage 20
1.1.3 Undercarriage 21
1.2 Technical data 22
1.2.1 Vibration emission 22
1.2.2 CO2 emissions of diesel engine 22
1.2.3 Sound level 23
1.2.4 Specifications 24
2 Safety warnings 25
2.1 Information on these instructions 25
21.1 Representation of warning messages 25
2.1.2 Graphic symbols in these instructions 25
2.2 Intended use 26
2.21 Laws, rules, guidelines and safety regulations 26
2.22 Intended use 26
2.2.3 Foreseeable misuse 27
2.2.4 Operating conditions 27
22.5 Disposal 28
2.3 Description of staff 29
2.3.1 Personal protective equipment 29
2.3.2 Requirements for staff 29
2.3.3 Operating company 30
2.3.4 Operator 30
2.3.5 Maintenance staff 31
2.3.6 Electrical engineer 32
2.3.7 Refrigeration technician 32
copyright © Liebherr-Hydraulikbagger GmbH 2018
LH 35 M Litronic – 1254 / 89912 LIEBHERR 9
Contents
Operator’s manual
2.3.8 Slinger 33
23.9 Spotter 34
2.4 Signs on the machine 35
2.41 Warning signs 35
2.42 Information signs 39
2.4.3 Control description sticker 43
2.4.4 Identification plate 44
2.5 Protective devices on the machine 44
2.51 Safety lever or folding console 44
2.5.2 Operator’s cab 45
2.5.3 Height-adjustable operator’s cab 45
2.5.4 Tip over protective structure (TOPS) 46
2.5.5 Roll over protective structure (ROPS) 46
2.5.6 Falling object protective structures (FOPS and FGPS) 47
2.6 Emergency equipment on the machine 47
2.6.1 Emergency exit (standard) 47
2.6.2 Fire extinguisher (option) 47
2.6.3 Emergency command devices of machine 47
2.6.4 Emergency stop function of machine 48
2.7 Safe operation 48
2.7.1 Intoxicants 48
2.7.2 Dangerous fuels and operating fluids 49
2.7.3 Transporting machine 49
2.7.4 Access to machine 50
2.7.5 Machine danger zone 51
2.7.6 Visibility 51
2.7.7 Protection against vibration 52
2.7.8 Operation of machine 53
27.9 Load-lifting work 55
2.8 Safe work 56
2.8.1 Machines with height adjustable cab 56
2.9 Safe maintenance 56
29.1 Spare parts 56
2.9.2 Heavy parts 57
2.9.3 Regular checks 57
10
copyright ® Liebherr-Hydraulikbagger GmbH 2018
LIEBHERR LH 35 M Litronic – 1254 / 89912
LHBM2213977/01/2018-12-17/en
LHBM2213977/01/2018-12-17/en
Operator’s manual Contents
2.10 Modifications to the machine 57
2.10.1 Modifications, add-ons and retrofittings 57
3 Control and operation 59
3.1 Control and operating elements 59
3.1.1 Overview of operator’s platform 59
3.1.2 Control unit A 61
3.1.3 Control unit B 62
3.1.4 Further control units 62
3.2 Display 63
3.2.1 Display 63
3.2.2 Status symbols 64
3.2.3 Start page menu 77
3.24 Camera menu 78
3.2.5 Automatic air conditioning 79
3.2.6 Operating status menu 83
3.2.7 Diesel particulate filter submenu (option) 83
3.2.8 Sensor-controlled low idle automatic and automatic engine stop
submenu (option) 84
3.29 System settings menu 85
3.2.10 Operating hour meter and odometer submenu 86
3.2.11 Windscreen wiper interval submenu 86
3.2.12 Radio remote control submenu 87
3.2.13 Display settings submenu 88
3.2.14 Display brightness and display volume submenu 88
3.2.15 Camera image contrast submenu 89
3.2.16 Camera return time submenu 89
3.2.17 Regional settings and system parameters submenu 90
3.2.18 Unit selection submenu 90
3.2.19 System diagnosis submenu 91
3.2.20 Time zone submenu 91
3.2.21 Time format and date format submenu 92
3.2.22 Language selection submenu 92
3.2.23 Electrical outputs submenu 93
3.2.24 Electrical inputs submenu 94
copyright © Liebherr-Hydraulikbagger GmbH 2018
LH 35 M Litronic – 1254 / 89912 LIEBHERR 1″
Contents
Operator’s manual
3.2.25 Function settings menu 94
3.2.26 Central lubrication system submenu (option) 96
3.2.27 Maintenance submenu 96
3.2.28 SF submenu 98
3.2.29 Stick cylinder shut-off submenu (option) 100
3.2.30 Hoist cylinder shut-off submenu (option) 101
3.2.31 Stick cylinder shut-off and hoist cylinder shut-off submenu (option) 101
3.2.32 Workspace limitation submenu (option) 102
3.2.33 Automatic reversible fan drive submenu (option) 102
3.2.34 Comfort slewing brake submenu (option) 103
3.2.35 Bleeding hydraulic circuit submenu 104
3.2.36 Information menu 104
3.2.37 Operating time submenu 105
3.2.38 Fuel consumption submenu 106
3.2.39 Key assignment submenu 106
3.2.40 Tool Control menu 107
3.2.41 Service codes menu 107
3.3 Control 109
3.3.1 Battery main switch 109
3.3.2 Entering and exiting machine 110
3.3.3 Step lighting (option) 11
3.3.4 Emergency exit 111
3.3.5 Fire extinguisher (option) 112
3.3.6 Folding console 112
3.3.7 Operator’s seat 114
3.3.8 Safety belt 120
3.3.9 Steering wheel 121
3.3.10 Ignition key 122
3.3.11 Confirmation button 122
3.3.12 Horn 123
3.3.13 Raising and lowering operator’s cab (option) 124
3.3.14 Windscreen 126
3.3.15 Sun blind 128
3.3.16 Viewing devices 129
3.3.17 Lighting 131
12
copyright ® Liebherr-Hydraulikbagger GmbH 2018
LIEBHERR LH 35 M Litronic – 1254 / 89912
LHBM2213977/01/2018-12-17/en
LHBM2213977/01/2018-12-17/en
Operator’s manual
Contents
3.3.18 Cab lighting system 132
3.3.19 Beacon (option) 133
3.3.20 Windscreen wipers 134
3.3.21 Windscreen washer system 134
3.3.22 Auxiliary heater (option) 135
3.3.23 LiDAT (option) 135
3.4 Operation 136
3.4.1 Inspection tour before putting into service 136
34.2 Refuelling 137
3.4.3 Refuelling with electric refuelling pump (option) 137
3.4.4 Filling with diesel exhaust fluid 139
3.45 Preheating system for fuels and operating fluids (option) 140
3.4.6 Immobiliser (option) 141
3.4.7 Preparing machine for dust intensive application 143
3.4.8 Preparing machine for use in biologically sensitive areas 143
3.4.9 Operator code (option) 144
3.4.10 Starting diesel engine 145
3.4.11 Bringing machine to operating temperature 145
3.4.12 Engine speed and operating mode 146
3.4.13 After starting 147
3.4.14 Sensor-controlled low idle automatic 148
3.4.15 Automatic engine stop after idling (option) 149
3.4.16 Shutting off diesel engine in an emergency 150
3.4.17 Travelling and braking 151
3.4.18 Joystick steering 153
3.4.19 Four wheel steering (option) 155
3.4.20 Travel alarm (option) 156
3.4.21 Locking and unlocking oscillating axle 156
3.4.22 Supporting machine 158
3.4.23 Controlling working attachment 161
3.4.24 Turning and braking uppercarriage 163
3.4.25 Slewing brake 164
3.4.26 Positioning slewing brake 169
3.4.27 Selecting boom or working tool 169
3.4.28 Adjusting boom vertically 170
copyright © Liebherr-Hydraulikbagger GmbH 2018
LH 35 M Litronic – 1254 / 89912 LIEBHERR 13
Contents Operator’s manual
3.4.29 Hoist cylinder protection 171
3.4.30 Selecting the working tool 172
3.4.31 Controlling special working attachment with mini-joystick 172
3.4.32 Changing over control of right mini-joystick (option) 173
3.4.33 Grapple priority (option) 174
3.4.34 AutoLift (Option) 175
3.4.35 Magnet system (option) 175
3.4.36 Reversible fan drive for radiator cleaning (option) 177
3.5 Shut-off functions 180
3.5.1 Stick cylinder shut-off (option) 180
3.5.2 Hoist cylinder shut-off (option) 183
3.5.3 Stick cylinder shut-off for heavy working tool (option) 187
3.5.4 Bypassing stick cylinder shut-off for heavy working tool 188
3.56.5 Height limitation 190
3.5.6 Overload warning system (option) 199
3.6 General working methods 202
3.6.1 Working without damaging the machine 202
3.6.2 Putting machine in working position 203
3.6.3 Travelling at operating location 204
3.6.4 Travelling with load at operating location 204
3.6.5 Travelling under obstacles 206
3.6.6 Handling loads 206
3.6.7 Loading transport vehicle 207
3.6.8 Lifting loads 207
3.6.9 Use of banksmen 208
3.7 Installing and removing working attachment 209
3.7.1 Using quick coupler 209
3.7.2 Installing and removing grapple on industrial stick 209
3.7.3 Installing and removing boom 212
3.8 Parking machine 213
3.9 Transport 214
3.9.1 Preparatory activities 214
3.9.2 Driving machine onto low-loader 214
3.9.3 Tying down the machine 215
3.10 Emergency operation 216
copyright © Liebherr-Hydraulikbagger GmbH 2018
14 LIEBHERR LH 35 M Litronic – 1254 / 89912
LHBM2213977/01/2018-12-17/en
LHBM2213977/01/2018-12-17/en
Operator’s manual
Contents
3.10.1 Jump starting 216
3.10.2 Lowering working attachment when engine is shut off 217
3.10.3 Lowering operator’s cab in an emergency (option) 217
3.10.4 Towing 218
3.10.5 Transmission 221
4 Malfunctions 223
4.1 Service code tables 223
41.1 Warning symbols 223
4.2 Fault – Cause – Remedy 230
42.1 Diesel engine and fuel system 230
4.2.2 Hydraulic system 233
42.3 Electrical system 234
4.2.4 Heating, ventilation and air conditioning unit 234
4.2.5 Working attachment 234
4.3 Problem remedy 236
4.3.1 Fuses and relays in the uppercarriage 236
4.3.2 Operator’s platform fuses and relays 242
5 Maintenance 249
5.1 Inspection and maintenance schedule 249
5.2 Filling quantities and lubrication chart 256
52.1 Filling quantities 256
5.2.2 Lubricating chart 257
5.3 Fuels, lubricants and operating fluids 259
5.3.1 Diesel fuels 259
5.3.2 Diesel exhaust fluids 259
5.3.3 Engine oils 260
5.3.4 Refrigerant 261
53.5 Coolant 262
5.3.6 Hydraulic oils 263
5.3.7 Axle oils 265
5.3.8 Gear oils 266
5.3.9 Transmission oils 266
5.3.10 Pump distributor gear oils 267
copyright © Liebherr-Hydraulikbagger GmbH 2018
LH 35 M Litronic – 1254 / 89912 LIEBHERR 15
Contents Operator’s manual
5.3.11 Greases 268
5.3.12 Windscreen washer fluid 268
5.3.13 Lubricants and care products for electrical and mechanical systems 269
5.4 Access points for maintenance work 270
5.4.1 Access points on uppercarriage 270
5.4.2 Access points under the uppercarriage 271
5.5 Preparing for maintenance 273
5.5.1 Preparing for maintenance 273
5.6 General maintenance 275
56.1 Welding 275
5.6.2 Corrosion-proofing piston rods 275
5.6.3 Cleaning the machine 276
5.6.4 Cleaning the fan and radiator 278
5.7 Complete machine 279
5.7.1 Checking machine for proper condition and tightness 279
5.7.2 Checking components for cracks 279
5.7.3 Lubricating hinges, locks and gas pressure springs of doors, hoods and
windows 279
5.7.4 Cleaning and treating rubber seals on doors and hoods 279
5.8 Drive group 280
5.8.1 Diesel engine: Bringing into maintenance position 280
5.8.2 Diesel engine: Checking oil level 280
5.8.3 Diesel engine: Checking condition, tightness and cleanliness 281
5.8.4 Fuel pre-filter: Draining water 282
5.8.5 Fuel tank: Draining water and sediments 282
5.8.6 Air filter: Emptying dust collecting tank 284
5.8.7 Air filter: Replacing main filter cartridge 285
5.8.8 Air filter: Replacing safety filter cartridge 287
5.8.9 Air filter and air lines: Checking tightness and condition 288
5.8.10 Pump distributor gear: Checking oil level 290
5.8.11 Diesel particulate filter: Activating and deactivating regeneration 291
5.8.12 Diesel particulate filter: Checking tightening torque of filter module
profile clamps 296
5.9 Cooling system 298
5.9.1 Checking coolant level 298
copyright © Liebherr-Hydraulikbagger GmbH 2018
16 LIEBHERR LH 35 M Litronic – 1254 / 89912
LHBM2213977/01/2018-12-17/en
LHBM2213977/01/2018-12-17/en
Operator’s manual
Contents
5.9.2 Checking cooling system and heat exchanger for contamination and
cleaning 299
5.10 Working hydraulics 301
5.10.1 Depressurising hydraulic system 301
5.10.2 Hydraulic tank: Checking oil level 301
5.10.3 Hydraulic tank: Draining water and sediments 304
5.10.4 Return filter: Checking and cleaning magnetic rod 306
5.10.5 Bypass filter (option): Checking degree of contamination of filter
cartridge 307
5.11 Electrical system 308
5.11.1 General information 308
5.12 Axles 309
5.12.1 Lubricating axles 309
5.12.2 Tyres: Checking tyre pressure 310
5.12.3 Tyres: checking foam-filled tyres 31
5.12.4 Wheels: Checking mounting of wheel nuts 3n
5.13 Working attachment 313
5.13.1 Lubricating working tool 313
5.13.2 Checking pin connections for secure seating 313
5.13.3 Checking steel parts for cracks 313
5.13.4 Pin bearing: checking for wear 314
5.14 Operator’s cab, heating and air conditioning 315
5.14.1 Filling with windscreen washer fluid 315
5.14.2 Heating: Checking function 315
5.14.3 Auxiliary heater (option): Checking function 317
5.14.4 Switching on air conditioning unit 317
5.14.5 Checking condenser for contamination and cleaning if necessary 318
5.156 Lubrication system 320
5.15.1 Checking lubrication of bearings (grease collar) 320
5.15.2 Pipes, hoses and lubricating points: Checking tightness and condition 320
5.16 Slewing gearbox and slewing ring 321
5.16.1 Slewing gearbox: Checking oil level 321
6 Appendix 323
Index 325

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