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Liebherr LH 35 M Litronic 1254 (USA / CAN) Machine for Industrial Applications Operator’s Manual SN 89912 – PDF DOWNLOAD
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Liebherr LH 35 M Litronic 1254 (USA / CAN) Machine for Industrial Applications Operator’s Manual SN 89912 – PDF DOWNLOAD
Product ID
Manufacturer: Liebherr Hydraulikbagger GmbH
Type: LH 35 M Litronic
Type no.: 1254 (USA / CAN)
From Serial no.: 89912
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Description
Liebherr LH 35 M Litronic 1254 (USA / CAN) Machine for Industrial Applications Operator’s Manual SN 89912 – PDF DOWNLOAD
FILE DETAILS:
Liebherr LH 35 M Litronic 1254 (USA / CAN) Machine for Industrial Applications Operator’s Manual SN 89912 – PDF DOWNLOAD
Language : English
Pages : 384
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Liebherr LH 35 M Litronic 1254 (USA / CAN) Machine for Industrial Applications Operator’s Manual SN 89912 – PDF DOWNLOAD
Product ID
Manufacturer: Liebherr Hydraulikbagger GmbH
Type: LH 35 M Litronic
Type no.: 1254 (USA / CAN)
From Serial no.: 89912
Preface:
- This operating manual is intended for you as the machine operator or as a member of the maintenance personnel. It contains warnings, important information and tips for working with the machine. It simplifies the process of familiarisation and getting to know the machine, and helps to avoid faults caused by incorrect operation.
- Compliance with the operating manual increases the reliability and service life of the machine.
- The operating manual must be kept with the machine. Make sure that a copy is always kept close to hand at the workplace.
- Read the operating manual before initial commissioning and subsequently at regular intervals. Everyone who carries out work with or on the machine must be familiar with and use this operating manual.
Examples of this work:
– Operation including setup and fitting attachments, elimination of faults, care,
disposal of service products and consumables
– Maintenance including servicing, inspection and repair
– Transporting or loading the machine
- The owner is responsible for supplementing the operating manual with instructions based on existing national regulations on accident prevention and environmental protection. In addition to this operating manual and the regulations on accident prevention applicable in the user’s country and at the place of use, it is also necessary to comply with the recognised technical rules on safety and technically proficient working.
- Some sections of this operating manual do not apply to all machines.
- Some illustrations in this operating manual may show details and implements that are different from your machine.
- In some illustrations, protective devices and covers have been removed to provide a clearer representation.
- Liebherr machines are subject to continuous development and improvement. This may have resulted in modifications to your machine which are possibly not referred to in this operating manual.
- If you require further explanations or information, please contact Liebherr customer service.
Liability and warranty:
- Due to the wide variety of products offered by other manufacturers (e.g. service products, lubricants, tool attachments and spare parts), Liebherr cannot examine the general suitability and absence of defects in third-party products which are used in or on Liebherr products. The same applies to possible interactions between third-party products and Liebherr products.
- Third-party products are used in or on Liebherr machines at the user’s own discretion.
Liebherr does not offer any warranty or accept any liability for losses of anykind caused by failures of or damage to Liebherr machines attributable to the use of third-party products. - Furthermore, Liebherr will not recognise any warranty claims attributable to incorrect operation, inadequate maintenance or the failure to follow safety instructions.
Modifications, conditions, copyright:
- Liebherr reserves the right to make modifications in the course of technical development, without issuing prior notification.
- Information and illustrations in these instructions are not allowed to be duplicated, distributed or used for the purposes of competing with Liebherr. All rights under copyright legislation are expressly reserved.
- The aforementioned provisions do not extend the warranty and liability conditions in the general terms and conditions of business of Liebherr.
TABLE OF CONTENTS:
Liebherr LH 35 M Litronic 1254 (USA / CAN) Machine for Industrial Applications Operator’s Manual SN 89912 – PDF DOWNLOAD
1 Product description 17
1.1 Technical description 17
1.1 Technical description 17
1.1.1 General overview 17
1.1.2 Uppercarriage 18
1.1.3 Undercarriage 19
1.2 Technical data 20
1.2.1 Vibration emission 20
1.2.2 CO2 emissions of diesel engine 20
1.2.3 Sound level 21
1.2.4 Specifications 22
1.3 Warranty conditions 23
1.3.1 Additional information, USA 23
1.3.2 Warranty declaration, emission limits, warranty rights and obligations 23
1.3.3 Warranty coverage from manufacturer 23
1.3.4 Warranty obligations of the owner 24
1.3.5 Warranty 24
1.3.6 Warranty parts 24
1.3.7 Exclusions 25
2 Safety warnings 27
2.1 Information on these instructions 27
2.1 Information on these instructions 27
2.1.1 Representation of warning messages 27
2.1.2 Graphic symbols in these instructions 27
2.2 Intended use 28
2.21 Laws, rules, guidelines and safety regulations 28
2.2.2 Intended use 28
2.2.3 Foreseeable misuse 29
2.2.4 Operating conditions 29
225 Disposal 30
Description of staff 31
2.3.1 Personal protective equipment 31
2.3.2 Requirements for staff 31
2.3.3 Operating company 32
2.3.4 Operator 32
2.3.5 Maintenance staff 33
2.3.6 Electrical engineer 34
2.3.7 Refrigeration technician 34
2.3.8 Slinger 35
2.3.9 Spotter 36
Signs on the machine 37
2.41 Warning signs 37
2.4.2 |nformation signs 41
2.4.3 Control description sticker 45
2.44 Identification tag (USA) 46
Protective devices on the machine 46
2.5.1 Safety lever or folding console 46
25.2 Operator’s cab 46
2.5.3 Height-adjustable operator’s cab 47
2.5.4 Tip over protective structure (TOPS) 47
2.5.5 Roll over protective structure (ROPS) 48
2.5.6 Falling object protective structures (FOPS and FGPS) 48
Emergency equipment on the machine 49
2.6.1 Emergency exit (standard) 49
2.6.2 Fire extinguisher (option) 49
2.6.3 Emergency command devices of machine 49
2.6.4 Emergency stop function of machine 50
Safe operation 50
2.71 Intoxicants 50
2.7.2 Dangerous fuels and operating fluids 50
2.7.3 Transporting machine 51
2.7.4 Access to machine 51
2.7.5 Machine danger zone 52
2.7.6 Visibility 52
2.7.7 Protection against vibration 53
2.7.8 Operation of machine 54
2.7.9 Load-lifting work 57
2.8 Safe work 57
2.8.1 Machines with height adjustable cab 57
2.9 Safe maintenance 58
29.1 Spare parts 58
2.9.2 Heavy parts 58
2.9.3 Regular checks 58
2.10 Modifications to the machine 59
2.10.1 Modifications, add-ons and retrofittings 59
3 Control and operation 81
3.1 Control and operating elements 61
3.1.1 Overview of operator’s platform 61
3.1.2 Control unit A 63
3.1.3 Control unit B 64
3.1.4 Further control units 64
3.2 Display 65
3.2.1 Display 65
3.2.2 Status symbols 66
3.2.3 Start page menu 79
3.24 Camera menu 80
3.2.5 Automatic air conditioning 81
3.2.6 Operating status menu 85
3.2.7 Diesel particulate filter submenu (option) 85
2.3.1 Personal protective equipment 31
2.3.2 Requirements for staff 31
2.3.3 Operating company 32
2.3.4 Operator 32
2.3.5 Maintenance staff 33
2.3.6 Electrical engineer 34
2.3.7 Refrigeration technician 34
2.3.8 Slinger 35
2.3.9 Spotter 36
Signs on the machine 37
2.41 Warning signs 37
2.4.2 |nformation signs 41
2.4.3 Control description sticker 45
2.44 Identification tag (USA) 46
Protective devices on the machine 46
2.5.1 Safety lever or folding console 46
25.2 Operator’s cab 46
2.5.3 Height-adjustable operator’s cab 47
2.5.4 Tip over protective structure (TOPS) 47
2.5.5 Roll over protective structure (ROPS) 48
2.5.6 Falling object protective structures (FOPS and FGPS) 48
Emergency equipment on the machine 49
2.6.1 Emergency exit (standard) 49
2.6.2 Fire extinguisher (option) 49
2.6.3 Emergency command devices of machine 49
2.6.4 Emergency stop function of machine 50
Safe operation 50
2.71 Intoxicants 50
2.7.2 Dangerous fuels and operating fluids 50
2.7.3 Transporting machine 51
2.7.4 Access to machine 51
2.7.5 Machine danger zone 52
2.7.6 Visibility 52
2.7.7 Protection against vibration 53
2.7.8 Operation of machine 54
2.7.9 Load-lifting work 57
2.8 Safe work 57
2.8.1 Machines with height adjustable cab 57
2.9 Safe maintenance 58
29.1 Spare parts 58
2.9.2 Heavy parts 58
2.9.3 Regular checks 58
2.10 Modifications to the machine 59
2.10.1 Modifications, add-ons and retrofittings 59
3 Control and operation 81
3.1 Control and operating elements 61
3.1.1 Overview of operator’s platform 61
3.1.2 Control unit A 63
3.1.3 Control unit B 64
3.1.4 Further control units 64
3.2 Display 65
3.2.1 Display 65
3.2.2 Status symbols 66
3.2.3 Start page menu 79
3.24 Camera menu 80
3.2.5 Automatic air conditioning 81
3.2.6 Operating status menu 85
3.2.7 Diesel particulate filter submenu (option) 85
3.2.8 Sensor-controlled low idle automatic and automatic engine stop
submenu (option) 86
3.29 System settings menu 87
3.2.10 Operating hour meter and odometer submenu 88
3.2.11 Windscreen wiper interval submenu 88
3.2.12 Radio remote control submenu 89
3.2.13 Display settings submenu 90
3.2.14 Display brightness and display volume submenu 90
3.2.15 Camera image contrast submenu 91
3.2.16 Camera return time submenu 91
submenu (option) 86
3.29 System settings menu 87
3.2.10 Operating hour meter and odometer submenu 88
3.2.11 Windscreen wiper interval submenu 88
3.2.12 Radio remote control submenu 89
3.2.13 Display settings submenu 90
3.2.14 Display brightness and display volume submenu 90
3.2.15 Camera image contrast submenu 91
3.2.16 Camera return time submenu 91
3.2.17 Regional settings and system parameters submenu 92
3.2.18 Unit selection submenu 92
3.2.19 System diagnosis submenu 93
3.2.20 Time zone submenu 93
3.2.21 Time format and date format submenu 94
3.2.22 Language selection submenu 94
3.2.23 Electrical outputs submenu 95
3.2.24 Electrical inputs submenu 96
3.2.25 Function settings menu 96
3.2.26 Central lubrication system submenu (option) 98
3.2.27 Maintenance submenu 98
3.2.28 SF submenu 100
3.2.29 Stick cylinder shut-off submenu (option) 102
3.2.30 Hoist cylinder shut-off submenu (option) 103
3.2.31 Stick cylinder shut-off and hoist cylinder shut-off submenu (option) 103
3.2.32 Workspace limitation submenu (option) 104
3.2.33 Automatic reversible fan drive submenu (option) 104
3.2.34 Comfort slewing brake submenu (option) 105
3.2.35 Bleeding hydraulic circuit submenu 106
3.2.36 Information menu 106
3.2.37 Operating time submenu 107
3.2.38 Fuel consumption submenu 108
3.2.39 Key assignment submenu 108
3.2.40 Tool Control menu 109
3.2.41 Service codes menu 109
3.3 Control 11
3.3.1 Battery main switch 111
3.3.2 Entering and exiting machine 112
3.3.3 Step lighting (option) 113
3.3.4 Emergency exit 113
3.3.5 Fire extinguisher (option) 114
3.3.6 Folding console 114
3.3.7 Operator’s seat 116
3.3.8 Safety belt 122
3.3.9 Steering wheel 123
3.2.18 Unit selection submenu 92
3.2.19 System diagnosis submenu 93
3.2.20 Time zone submenu 93
3.2.21 Time format and date format submenu 94
3.2.22 Language selection submenu 94
3.2.23 Electrical outputs submenu 95
3.2.24 Electrical inputs submenu 96
3.2.25 Function settings menu 96
3.2.26 Central lubrication system submenu (option) 98
3.2.27 Maintenance submenu 98
3.2.28 SF submenu 100
3.2.29 Stick cylinder shut-off submenu (option) 102
3.2.30 Hoist cylinder shut-off submenu (option) 103
3.2.31 Stick cylinder shut-off and hoist cylinder shut-off submenu (option) 103
3.2.32 Workspace limitation submenu (option) 104
3.2.33 Automatic reversible fan drive submenu (option) 104
3.2.34 Comfort slewing brake submenu (option) 105
3.2.35 Bleeding hydraulic circuit submenu 106
3.2.36 Information menu 106
3.2.37 Operating time submenu 107
3.2.38 Fuel consumption submenu 108
3.2.39 Key assignment submenu 108
3.2.40 Tool Control menu 109
3.2.41 Service codes menu 109
3.3 Control 11
3.3.1 Battery main switch 111
3.3.2 Entering and exiting machine 112
3.3.3 Step lighting (option) 113
3.3.4 Emergency exit 113
3.3.5 Fire extinguisher (option) 114
3.3.6 Folding console 114
3.3.7 Operator’s seat 116
3.3.8 Safety belt 122
3.3.9 Steering wheel 123
3.3.10 Ignition key 124
3.3.11 Confirmation button 124
3.3.12 Hom 125
3.3.13 Raising and lowering operator’s cab (option) 126
3.3.14 Windscreen 128
3.3.15 Sun blind 130
3.3.16 Viewing devices 131
3.3.17 Lighting 133
3.3.18 Cab lighting system 134
3.3.19 Beacon (option) 135
3.3.20 Windscreen wipers 136
3.3.21 Windscreen washer system 136
3.3.22 Auxiliary heater (option) 137
3.3.23 LiDAT (option) 137
3.4 Operation 138
3.4.1 Inspection tour before putting into service 138
3.4.2 Refuelling 139
3.43 Refuelling with electric refuelling pump (option) 139
3.4.4 Filling with diesel exhaust fluid 141
3.4.5 Preheating system for fuels and operating fluids (option) 142
3.4.6 Immobiliser (option) 143
3.4.7 Preparing machine for dust intensive application 145
3.4.8 Preparing machine for use in biologically sensitive areas 145
3.4.9 Starting diesel engine 146
3.4.10 Bringing machine to operating temperature 146
3.4.11 Engine speed and operating mode 147
3.4.12 After starting 148
3.4.13 Sensor-controlled low idle automatic 149
3.4.14 Automatic engine stop after idling (option) 150
3.4.15 Shutting off diesel engine in an emergency 151
3.4.16 Travelling and braking 152
3.4.17 Joystick steering 154
3.4.18 Four wheel steering (option) 156
3.4.19 Travel alarm (option) 157
3.4.20 Locking and unlocking oscillating axle 157
3.3.11 Confirmation button 124
3.3.12 Hom 125
3.3.13 Raising and lowering operator’s cab (option) 126
3.3.14 Windscreen 128
3.3.15 Sun blind 130
3.3.16 Viewing devices 131
3.3.17 Lighting 133
3.3.18 Cab lighting system 134
3.3.19 Beacon (option) 135
3.3.20 Windscreen wipers 136
3.3.21 Windscreen washer system 136
3.3.22 Auxiliary heater (option) 137
3.3.23 LiDAT (option) 137
3.4 Operation 138
3.4.1 Inspection tour before putting into service 138
3.4.2 Refuelling 139
3.43 Refuelling with electric refuelling pump (option) 139
3.4.4 Filling with diesel exhaust fluid 141
3.4.5 Preheating system for fuels and operating fluids (option) 142
3.4.6 Immobiliser (option) 143
3.4.7 Preparing machine for dust intensive application 145
3.4.8 Preparing machine for use in biologically sensitive areas 145
3.4.9 Starting diesel engine 146
3.4.10 Bringing machine to operating temperature 146
3.4.11 Engine speed and operating mode 147
3.4.12 After starting 148
3.4.13 Sensor-controlled low idle automatic 149
3.4.14 Automatic engine stop after idling (option) 150
3.4.15 Shutting off diesel engine in an emergency 151
3.4.16 Travelling and braking 152
3.4.17 Joystick steering 154
3.4.18 Four wheel steering (option) 156
3.4.19 Travel alarm (option) 157
3.4.20 Locking and unlocking oscillating axle 157
3.4.21 Supporting machine 159
3.4.22 Controlling working attachment 162
3.4.23 Turning and braking uppercarriage 164
3.4.24 Slewing brake 165
3.4.25 Positioning slewing brake 170
3.4.26 Selecting boom or working tool 170
3.4.27 Adjusting boom vertically 171
3.4.28 Hoist cylinder protection 172
3.4.29 Selecting the working tool 173
3.4.30 Controlling special working attachment with mini-joystick 173
3.4.31 Changing over control of right mini-joystick (option) 174
3.4.32 Grapple priority (option) 175
3.4.33 AutolLift (Option) 176
3.4.34 Magnet system (option) 176
3.4.35 Reversible fan drive for radiator cleaning (option) 178
3.5 Shut-off functions 181
3.5.1 Stick cylinder shut-off (option) 181
3.5.2 Hoist cylinder shut-off (option) 184
3.5.3 Stick cylinder shut-off for heavy working tool (option) 188
3.5.4 Bypassing stick cylinder shut-off for heavy working tool 189
3.5.5 Height limitation 191
3.56.6 Overload warning system (option) 200
3.6 General working methods 203
3.6.1 Working without damaging the machine 203
3.6.2 Putting machine in working position 204
3.6.3 Travelling at operating location 205
3.6.4 Travelling with load at operating location 205
3.6.5 Travelling under obstacles 207
3.6.6 Handling loads 207
3.6.7 Loading transport vehicle 208
3.6.8 Lifting loads 208
3.6.9 Use of banksmen 209
3.7 Installing and removing working attachment 217
3.7.1 Using quick coupler 217
3.7.2 Installing and removing grapple on industrial stick 217
3.4.22 Controlling working attachment 162
3.4.23 Turning and braking uppercarriage 164
3.4.24 Slewing brake 165
3.4.25 Positioning slewing brake 170
3.4.26 Selecting boom or working tool 170
3.4.27 Adjusting boom vertically 171
3.4.28 Hoist cylinder protection 172
3.4.29 Selecting the working tool 173
3.4.30 Controlling special working attachment with mini-joystick 173
3.4.31 Changing over control of right mini-joystick (option) 174
3.4.32 Grapple priority (option) 175
3.4.33 AutolLift (Option) 176
3.4.34 Magnet system (option) 176
3.4.35 Reversible fan drive for radiator cleaning (option) 178
3.5 Shut-off functions 181
3.5.1 Stick cylinder shut-off (option) 181
3.5.2 Hoist cylinder shut-off (option) 184
3.5.3 Stick cylinder shut-off for heavy working tool (option) 188
3.5.4 Bypassing stick cylinder shut-off for heavy working tool 189
3.5.5 Height limitation 191
3.56.6 Overload warning system (option) 200
3.6 General working methods 203
3.6.1 Working without damaging the machine 203
3.6.2 Putting machine in working position 204
3.6.3 Travelling at operating location 205
3.6.4 Travelling with load at operating location 205
3.6.5 Travelling under obstacles 207
3.6.6 Handling loads 207
3.6.7 Loading transport vehicle 208
3.6.8 Lifting loads 208
3.6.9 Use of banksmen 209
3.7 Installing and removing working attachment 217
3.7.1 Using quick coupler 217
3.7.2 Installing and removing grapple on industrial stick 217
3.7.3 Installing and removing boom 220
3.8 Parking machine 221
3.9 Transport 222
3.9.1 Preparatory activities 222
3.9.2 Driving machine onto low-loader 222
3.9.3 Tying down the machine 223
3.10 Emergency operation 224
3.10.1 Jump starting 224
3.10.2 Lowering working attachment when engine is shut off 225
3.10.3 Lowering operator’s cab in an emergency (option) 225
3.10.4 Towing 226
3.10.5 Transmission 229
4 Malfunctions 231
4.1 Service code tables 23
4.1.1 Warning symbols 231
4.2 Fault – Cause – Remedy 238
4.21 Diesel engine and fuel system 238
4.22 Hydraulic system 241
4.2.3 Electrical system 242
4.2.4 Heating, ventilation and air conditioning unit 242
425 Working attachment 242
4.3 Problem remedy 244
4.3.1 Fuses and relays in the uppercarriage 244
4.3.2 Operator’s platform fuses and relays 250
5 Maintenance 257
5.1 Inspection and maintenance schedule 257
5.2 Filling quantities and lubrication chart 264
5.2.1 Filling quantities 264
5.2.2 Lubricating chart 265
5.3 Fuels, lubricants and operating fluids 267
5.3.1 Diesel fuels 267
5.3.2 Diesel exhaust fluids 267
5.3.3 Engine oils 268
5.3.4 Refrigerant 269
53.5 Coolant 270
5.3.6 Hydraulic oils 271
5.3.7 Axle oils 273
53.8 Gear oils 274
5.3.9 Transmission oils 274
5.3.10 Pump distributor gear oils 275
5.3.11 Greases 276
5.3.12 Windscreen washer fluid 276
5.3.13 Lubricants and care products for electrical and mechanical systems 277
5.4 Access points for maintenance work 278
5.4.1 Access points on uppercarriage 278
5.4.2 Access points under the uppercarriage 279
55 Preparing for maintenance 281
5.5.1 Preparing for maintenance 281
5.6 General maintenance 283
5.6.1 Welding 283
5.6.2 Corrosion-proofing piston rods 283
5.6.3 Cleaning the machine 284
5.6.4 Cleaning the fan and radiator 286
5.7 Complete machine 287
5.7.1 Checking machine for proper condition and tightness 287
5.7.2 Checking components for cracks 287
5.7.3 Lubricating hinges, locks and gas pressure springs of doors, hoods and
windows 287
5.7.4 Cleaning and treating rubber seals on doors and hoods 287
5.8 Drive group 288
5.8.1 Diesel engine: Bringing into maintenance position 288
5.8.2 Diesel engine: Checking oil level 288
5.8.3 Diesel engine: Checking condition, tightness and cleanliness 289
5.8.4 Fuel pre-filter: Draining water 290
5.8.5 Fuel tank: Draining water and sediments 290
5.8.6 Air filter: Emptying dust collecting tank 292
5.8.7 Air filter: Replacing main filter cartridge 293
5.8.8 Air filter: Replacing safety filter cartridge 295
5.8.9 Air filter and air lines: Checking tightness and condition 296
5.8.10 Pump distributor gear: Checking oil level 298
5.8.11 Diesel particulate filter: Activating and deactivating regeneration 299
5.8.12 Diesel particulate filter: Checking tightening torque of filter module
3.8 Parking machine 221
3.9 Transport 222
3.9.1 Preparatory activities 222
3.9.2 Driving machine onto low-loader 222
3.9.3 Tying down the machine 223
3.10 Emergency operation 224
3.10.1 Jump starting 224
3.10.2 Lowering working attachment when engine is shut off 225
3.10.3 Lowering operator’s cab in an emergency (option) 225
3.10.4 Towing 226
3.10.5 Transmission 229
4 Malfunctions 231
4.1 Service code tables 23
4.1.1 Warning symbols 231
4.2 Fault – Cause – Remedy 238
4.21 Diesel engine and fuel system 238
4.22 Hydraulic system 241
4.2.3 Electrical system 242
4.2.4 Heating, ventilation and air conditioning unit 242
425 Working attachment 242
4.3 Problem remedy 244
4.3.1 Fuses and relays in the uppercarriage 244
4.3.2 Operator’s platform fuses and relays 250
5 Maintenance 257
5.1 Inspection and maintenance schedule 257
5.2 Filling quantities and lubrication chart 264
5.2.1 Filling quantities 264
5.2.2 Lubricating chart 265
5.3 Fuels, lubricants and operating fluids 267
5.3.1 Diesel fuels 267
5.3.2 Diesel exhaust fluids 267
5.3.3 Engine oils 268
5.3.4 Refrigerant 269
53.5 Coolant 270
5.3.6 Hydraulic oils 271
5.3.7 Axle oils 273
53.8 Gear oils 274
5.3.9 Transmission oils 274
5.3.10 Pump distributor gear oils 275
5.3.11 Greases 276
5.3.12 Windscreen washer fluid 276
5.3.13 Lubricants and care products for electrical and mechanical systems 277
5.4 Access points for maintenance work 278
5.4.1 Access points on uppercarriage 278
5.4.2 Access points under the uppercarriage 279
55 Preparing for maintenance 281
5.5.1 Preparing for maintenance 281
5.6 General maintenance 283
5.6.1 Welding 283
5.6.2 Corrosion-proofing piston rods 283
5.6.3 Cleaning the machine 284
5.6.4 Cleaning the fan and radiator 286
5.7 Complete machine 287
5.7.1 Checking machine for proper condition and tightness 287
5.7.2 Checking components for cracks 287
5.7.3 Lubricating hinges, locks and gas pressure springs of doors, hoods and
windows 287
5.7.4 Cleaning and treating rubber seals on doors and hoods 287
5.8 Drive group 288
5.8.1 Diesel engine: Bringing into maintenance position 288
5.8.2 Diesel engine: Checking oil level 288
5.8.3 Diesel engine: Checking condition, tightness and cleanliness 289
5.8.4 Fuel pre-filter: Draining water 290
5.8.5 Fuel tank: Draining water and sediments 290
5.8.6 Air filter: Emptying dust collecting tank 292
5.8.7 Air filter: Replacing main filter cartridge 293
5.8.8 Air filter: Replacing safety filter cartridge 295
5.8.9 Air filter and air lines: Checking tightness and condition 296
5.8.10 Pump distributor gear: Checking oil level 298
5.8.11 Diesel particulate filter: Activating and deactivating regeneration 299
5.8.12 Diesel particulate filter: Checking tightening torque of filter module
profile clamps 304
5.9 Cooling system 306
5.9.1 Checking coolant level 306
5.9 Cooling system 306
5.9.1 Checking coolant level 306
5.9.2 Checking cooling system and heat exchanger for contamination and
cleaning 307
5.10 Working hydraulics 309
5.10.1 Depressurising hydraulic system 309
5.10.2 Hydraulic tank: Checking oil level 309
5.10.3 Hydraulic tank: Draining water and sediments 312
5.10.4 Return filter: Checking and cleaning magnetic rod 314
cleaning 307
5.10 Working hydraulics 309
5.10.1 Depressurising hydraulic system 309
5.10.2 Hydraulic tank: Checking oil level 309
5.10.3 Hydraulic tank: Draining water and sediments 312
5.10.4 Return filter: Checking and cleaning magnetic rod 314
5.10.5 Bypass filter (option): Checking degree of contamination of filter
cartridge 3156
5.11 Electrical system 316
5.11.1 General information 316
5.12 Axles 317
5.12.1 Lubricating axles 317
5.12.2 Tyres: Checking tyre pressure 318
5.12.3 Tyres: checking foam-filled tyres 319
5.12.4 Wheels: Checking mounting of wheel nuts 319
5.13 Working attachment 321
5.13.1 Lubricating working tool 321
5.13.2 Checking pin connections for secure seating 321
5.13.3 Checking steel parts for cracks 321
5.13.4 Pin bearing: checking for wear 322
5.14 Operator’s cab, heating and air conditioning 323
5.14.1 Filling with windscreen washer fluid 323
5.14.2 Heating: Checking function 323
5.14.3 Auxiliary heater (option): Checking function 325
5.14.4 Switching on air conditioning unit 325
5.14.5 Checking condenser for contamination and cleaning if necessary 326
5.15 Lubrication system 328
5.15.1 Checking lubrication of bearings (grease collar) 328
cartridge 3156
5.11 Electrical system 316
5.11.1 General information 316
5.12 Axles 317
5.12.1 Lubricating axles 317
5.12.2 Tyres: Checking tyre pressure 318
5.12.3 Tyres: checking foam-filled tyres 319
5.12.4 Wheels: Checking mounting of wheel nuts 319
5.13 Working attachment 321
5.13.1 Lubricating working tool 321
5.13.2 Checking pin connections for secure seating 321
5.13.3 Checking steel parts for cracks 321
5.13.4 Pin bearing: checking for wear 322
5.14 Operator’s cab, heating and air conditioning 323
5.14.1 Filling with windscreen washer fluid 323
5.14.2 Heating: Checking function 323
5.14.3 Auxiliary heater (option): Checking function 325
5.14.4 Switching on air conditioning unit 325
5.14.5 Checking condenser for contamination and cleaning if necessary 326
5.15 Lubrication system 328
5.15.1 Checking lubrication of bearings (grease collar) 328
5.15.2 Pipes, hoses and lubricating points: Checking tightness and condition 328
5.16 Slewing gearbox and slewing ring 329
5.16.1 Slewing gearbox: Checking oil level 329
5.16.1 Slewing gearbox: Checking oil level 329
6 Appendix 331
Index 333
Index 333
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