Liebherr LH 35 M Litronic 1254 (USA / CAN) Material Handling Machine Operator’s Manual 89912 – PDF DOWNLOAD

Description

Liebherr LH 35 M Litronic 1254 (USA / CAN) Material Handling Machine Operator’s Manual 89912 – PDF DOWNLOAD

FILE DETAILS:

Liebherr LH 35 M Litronic 1254 (USA / CAN) Material Handling Machine Operator’s Manual 89912 – PDF DOWNLOAD

Language : English
Pages : 427
Downloadable : Yes
File Type : PDF
Size: 93 MB

DESCRIPTION:

Liebherr LH 35 M Litronic 1254 (USA / CAN) Material Handling Machine Operator’s Manual 89912 – PDF DOWNLOAD

Product ID
Manufacturer : Liebherr-Hydraulikbagger GmbH
Type : LH 35 M Litronic
Type no. : 1254 (USA / CAN)
From Serial no. : 89912

Preface:

• This operator’s manual is intended for you as operator or maintenance staff. It contains warnings, important information and tips for working with the machine. It simplifies the process of familiarisation and getting to know the machine, and helps to avoid malfunctions caused by incorrect operation.
• Compliance with the operator’s manual increases the reliability and service life of the machine.
• The operator’s manual must be kept with the machine. Make sure that a copy is always kept close to hand at the workplace.
• Read the operator’s manual before putting into service for the first time and subsequently at regular intervals. Everyone who carries out work with or on the machine must be familiar with and use this operator’s manual.

Examples of this work:

The owner is responsible for supplementing the operator’s manual with instructions based on existing national regulations on accident prevention and environmental protection. In addition to this operator’s manual and the regulations on accident prevention applicable in the user’s country and at the place of use, it is also necessary to comply with the recognised technical rules on safety and technically proficient working.

• Some sections of this operator’s manual do not apply to all machines. Some illustrations in this operator’s manual may show details and implements that are different from your machine. In some illustrations, protective devices and covers have been removed to provide a clearer representation.
• Liebherr machines are subject to continuous improvement, which may result in changes to your machine that are not referred to in this operator’s manual yet.
• If you require further explanations or information, please contact Liebherr customer service. All documentation purchased for this machine (operator’s manual, maintenance manual, spare parts catalogue, … ) is available from MyLiebherr for the entire service life of a machine.

TABLE OF CONTENTS:

Liebherr LH 35 M Litronic 1254 (USA / CAN) Material Handling Machine Operator’s Manual 89912 – PDF DOWNLOAD

1 Product description 17
1.1 Technical description 17
1.1.1 General overview 17
1.1.2 Uppercarriage 18
1.1.3 Undercarriage 19
1.2 Technical data 20
1.2.1 Vibration emission 20
1.2.2 CO2 emissions of diesel engine 20
1.2.3 Sound level 22
1.2.4 Specifications 23
1.3 Warranty conditions 24
1.3.1 Additional information, USA 24
1.3.2 Warranty declaration, emission limits, warranty rights and obligations 24
1.3.3 Warranty coverage from manufacturer
1.3.4 Warranty obligations of the owner
1.3.5 Warranty
1.3.6 Warranty parts
1.3.7 Exclusions
2 Safety warnings
2.1 Information on these instructions
2.1.1 Representation of warning messages
2.1.2 Graphic symbols in these instructions
2.2 Intended use
2.2.1 Laws, rules, guidelines and safety regulations
2.2.2 Intended use
2.2.3 Foreseeable misuse
2.2.4 Operating conditions
2.2.5 Disposal
2.3 Description of staff 31
2.3.1 Personal protective equipment 31
2.3.2 Requirements for staff 31
2.3.3 Operating company 32
2.3.4 Operator 32
2.3.5 Maintenance staff 33
2.3.6 Electrical engineer 34
2.3.7 Refrigeration technician 35
2.3.8 Slinger 35
2.3.9 Spotter 36
2.4 Signs on the machine 37
2.4.1 Safety signs (USA) 37
2.4.2 Information signs 40
2.4.3 Identification tag (USA) 44
2.5 Protective devices on the machine 44
2.5.1 Safety lever or folding console 44
2.5.2 Operator’s cab 44
2.5.3 Height-adjustable operator’s cab 45
2.5.4 Tip over protective structure (TOPS) 45
2.5.5 Roll over protective structure (ROPS) 46
2.5.6 Falling object protective structures (FOPS and FGPS) 46
2.6 Emergency equipment on the machine 47
2.6.1 Emergency exit (standard) 47
2.6.2 Fire extinguisher (option) 47
2.6.3 Emergency command devices of machine 47
2.6.4 Emergency stop function of machine 48
2.7 Safe operation 48
2.7.1 Intoxicants 48
2.7.2 Dangerous fuels and operating fluids 48 ;1l
2.7.3 Transporting machine
2.7.4 Access to machine 49
2.7.5 Machine danger zone 50
2.7.6 Visibility 50
2.7.7 Protection against vibration 51
2.7.8 Operation of machine 52
2.7.9 Load-lifting work
2.8 Safe work
2.8.1 Machines with height adjustable cab
2.9 Safe maintenance
2.9.1 Spare parts
2.9.2 Heavy parts
2.9.3 Regular checks
2.10 Modifications to the machine
2.10.1 Modifications, add-ons and retrofittings
3 Control and operation
3.1 Control and operating elements
3.1.1 Overview of operator’s platform
3.1.2 Control unit A
3.1.3 Control unit B
3.1.4 Further control units
3.1.5 Symbols on control description sticker
3.2 Display
3.2.1 Display
3.2.2 Status symbols
3.2.3 Start page menu
3.2.4 Camera menu
3.2.5 Automatic air conditioning
3.2.6 Operating status menu
3.2.7 Diesel particulate filter submenu (option)
3.2.8 Sensor-controlled low idle automatic and automatic engine stop
submenu (option)
3.2.9 System settings menu
3.2.10 Operating hour meter and odometer submenu
3.2.11 Windscreen wiper interval submenu
3.2.12 Radio remote control submenu
3.2.13 Display settings submenu
3.2.14 Display brightness and display volume submenu
3.2.15 Camera image contrast submenu
3.2.16 Camera return time submenu
3.2.17 Regional settings and system parameters submenu 98
3.2.18 Unit selection submenu 99
3.2.19 System diagnosis submenu 99
3.2.20 Time zone submenu 100
3.2.21 Time format and date format submenu 100
3.2.22 Language selection submenu 101
3.2.23 Electrical outputs submenu 101
3.2.24 Electrical inputs submenu 102
3.2.25 Function settings menu 103
3.2.26 Central lubrication system submenu (option) 104
3.2.27 Maintenance submenu 105
3.2.28 SF submenu 106
3.2.29 User profile submenu 109
3.2.30 Stick cylinder shut-off submenu (option) 109
3.2.31 Hoist cylinder shut-off submenu (option) 110
3.2.32 Stick cylinder shut-off and hoist cylinder shut-off submenu (option) 111
3.2.33 Stick cylinder speed and hoist cylinder speed submenu (option) 111
3.2.34 Workspace limitation submenu (option) 112
3.2.35 Automatic reversible fan drive submenu (option) 113
3.2.36 Comfort slewing brake submenu (option) 113
3.2.37 Bleeding hydraulic circuit submenu 114
3.2.38 Information menu 114
3.2.39 Operating time submenu 115
3.2.40 Fuel consumption submenu 116
3.2.41 Key assignment submenu 117
3.2.42 Tool Control menu 117
3.2.43 Service codes menu 118
3.3 Control 120
3.3.1 Battery main switch 120
3.3.2 Entering and exiting machine
3.3.3 Step lighting (option) 122
3.3.4 Emergency exit 122
3.3.5 Fire extinguisher (option) 123
3.3.6 Folding console 123
3.3.7 Operator’s seat 125
3.3.8 Safety belt 132
3.3.9 Steering wheel 134
3.3.10 Ignition key 134
3.3.11 Confirmation button 135
3.3.12 Horn 136
3.3.13 Raising and lowering operator’s cab (option) 137
3.3.14 Windscreen 139
3.3.15 Sun blind 141
3.3.16 Viewing devices 142
3.3.17 Lighting 144
3.3.18 Cab lighting system 145
3.3.19 Beacon (option) 146
3.3.20 Windscreen wipers 147
3.3.21 Windscreen washer system 147
3.3.22 Auxiliary heater (option) 148
3.3.23 LiDAT (option) 148
3.4 Operation 149
3.4.1 Inspection tour before putting into service 149
3.4.2 Refuelling 150
3.4.3 Refuelling with electric refuelling pump (option) 150
3.4.4 Filling with diesel exhaust fluid 152
3.4.5 Preheating system for fuels and operating fluids (option) 153
3.4.6 Immobiliser (option) 155
3.4.7 Preparing machine for dust intensive application 156
3.4.8 Preparing machine for use in biologically sensitive areas 157
3.4.9 Operator code (option) 157
3.4.10 Starting diesel engine 158
3.4.11 Bringing machine to operating temperature 159
3.4.12 Engine speed and operating mode 159
.4.13 After starting 161
3.4.14 Sensor-controlled low idle automatic 162
3.4.15 Automatic engine stop after idling (option) 162
3.4.16 Shutting off diesel engine in an emergency 163
3.4.17 Travelling and braking 164
3.4.18 Joystick steering 167
3.4.19 Four wheel steering (option) 168
3.4.20 Travel alarm (option) 169
3.4.21 Locking and unlocking oscillating axle 170
3.4.22 Supporting machine 171
3.4.23 Controlling working attachment 174
3.4.24 Turning and braking uppercarriage 176
3.4.25 Slewing brake 177
3.4.26 Positioning slewing brake 182
3.4.27 Selecting boom or working tool 182
3.4.28 Adjusting boom vertically 183
3.4.29 Hoist cylinder protection 184
3.4.30 Selecting the working tool 185
3.4.31 Controlling special working attachment with mini-joystick 185
3.4.32 Changing over control of right mini-joystick (option) 186
3.4.33 Grapple priority (option) 187
3.4.34 Autolift (Option) 188
3.4.35 Magnet system (option) 188
3.4.36 Reversible fan drive for radiator cleaning (option) 190
3.5 Shut-off functions 193
3.5.1 Stick cylinder shut-off (option) 193
3.5.2 Hoist cylinder shut-off (option) 196
3.5.3 Stick cylinder shut-off for heavy working tool (option) 200
3.5.4 Bypassing stick cylinder shut-off for heavy working tool 201
3.5.5 Height limitation 203
3.5.6 Overload warning system (option) 212
3.5.7 Load moment limitation (option) 215
3.6 General working methods 221
3.6.1 Working without damaging the machine 221
3.6.2 Putting machine in working position 222 ;1l
3.6.3 Travelling at operating location
3.6.4 Travelling with load at operating location 224
3.6.5 Travelling under obstacles 225
3.6.6 Handling loads 225
3.6.7 Loading transport vehicle 226
3.6.8 Lifting loads 226
3.6.9 Use of banksmen
3.7 Installing and removing working attachment
3.7.1 Using quick coupler
3.7.2 Installing and removing grapple on industrial stick
3.7.3 Installing and removing boom
3.8 Parking machine
3.9 Transport
3.9.1 Preparatory work
3.9.2 Driving machine onto low-loader
3.9.3 Tying down machine
3.9.4 After transport
3.10 Emergency operation
3.10.1 Jump starting
3.10.2 Lowering working attachment when engine is shut off
3.10.3 Lowering operator’s cab in an emergency (option)
3.10.4 Towing
3.10.5 Transmission
4 Malfunctions
4.1 Service code tables
4.1.1 Warning symbols
4.2 Fault – Cause – Remedy
4.2.1 Diesel engine and fuel system
4.2.2 Hydraulic system
4.2.3 Electrical system
4.2.4 Heating, ventilation and air conditioning unit
4.2.5 Working attachment
4.3 Problem remedy
4.3.1 Fuses and relays in the uppercarriage
4.3.2 Operator’s platform fuses and relays
5 Maintenance
5.1 Inspection and maintenance schedule
5.2 Filling quantities and lubrication chart
5.2.1 Filling quantities
5.2.2 Lubrication chart 284
Fuels, lubricants and operating fluids 288
5.3.1 General information about lubricants and fuels 288
5.3.2 Diesel fuels 288
5.3.3 Diesel exhaust fluids 289
5.3.4 Engine oils 290
5.3.5 Refrigerant 291
5.3.6 Coolant 292
5.3.7 Hydraulic oils 293
5.3.8 Axle oils 295
5.3.9 Gear oils 296
5.3.10 Transmission oils 296
5.3.11 Pump distributor gear oils 297
5.3.12 Greases 298
5.3.13 Windscreen washer fluid 298
5.3.14 Lubricants and care products for electrical and mechanical systems 299
Access points for maintenance work 300
5.4.1 Access points on uppercarriage 300
5.4.2 Access points under the uppercarriage 302
Preparing for maintenance 303
5.5.1 Maintenance procedures 303
5.5.2 Preparing for maintenance 304
5.5.3 Putting machine in maintenance position 306
General maintenance 307
5.6.1 Welding 307
5.6.2 Corrosion-proofing piston rods 307
5.6.3 Cleaning the machine 308
5.6.4 Cleaning fan and radiator 310
Complete machine 311
5.7.1 Checking machine for proper condition and tightness 311
5.7.2 Lubricating bearings on machine and working attachment 315
5.7.3 Checking components for cracks 317
5.7.4 Lubricating hinges, locks and gas pressure springs of doors, hoods and
windows 318
5.7.5 Filling in sample data sheet 319
5.8 Drive group 325
5.8.1 Diesel engine: Bringing into maintenance position 325
5.8.2 Diesel engine: Checking oil level 325
5.8.3 Fuel pre-filter: Draining water 326
5.8.4 Fuel tank: Draining water and sediments 327
5.8.5 Air filter: Emptying dust collecting tank 329
5.8.6 Air filter: Replacing main filter cartridge 330
5.8.7 Air filter: Replacing safety filter cartridge 332
5.8.8 Pump distributor gear: Checking oil level 333
5.8.9 Diesel particulate filter: Activating and deactivating regeneration 334
5.9 Cooling system 341
5.9.1 Checking coolant level 341
5.9.2 Checking cooling system and heat exchanger for contamination and
cleaning 342
5.10 Working hydraulics 344
5.10.1 Depressurising hydraulic system 344
5.10.2 Hydraulic tank: Checking oil level 344
5.10.3 Hydraulic tank: Draining water and sediments 347
5.10.4 Return filter: Checking and cleaning magnetic rod 349
5.10.5 Bypass filter (option): Checking degree of contamination of filter
cartridge 350
5.11 Electrical system 351
5.11.1 General information 351
5.12 Axles 352
5.12.1 Screw plug tightening torques 352
5.12.2 Lubricating axles 352
5.12.3 Tyres: Checking tyre pressure 353
5.12.4 Tyres: checking foam-filled tyres 354
Wheels: Checking mounting of wheel nuts 355
5.13 Working attachment 356
5.13.1 Lubricating working tool 356
5.13.2 Checking pin bearings for wear 356
5.14 Operator’s cab, heating and air conditioning 357
5.14.1 Filling with windscreen washer fluid 357
5.14.2 Heating: Checking function 357
5.14.3 Auxiliary heater (option): Checking function 359
LH 35 M Litronic – 1254 (USA / CAN)
5.14.4 Switching on air conditioning unit
5.14.5 Checking condenser for contamination and cleaning if necessary
5.15 Lubrication system
5.15.1 Lubrication system: Filling with grease
5.15.2 Checking lubrication of bearings (grease collar)
5.16 Slewing gearbox and slewing ring
5.16.1 Slewing gearbox: Checking oil level
Appendix
Index

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