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Liebherr LH 35 M Timber Litronic 1220 (USA / CAN) Machine for Industrial Applications Operator’s Manual SN 73123 – PDF DOWNLOAD
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Liebherr LH 35 M Timber Litronic 1220 (USA / CAN) Machine for Industrial Applications Operator’s Manual SN 73123 – PDF DOWNLOAD
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Description
Liebherr LH 35 M Timber Litronic 1220 (USA / CAN) Machine for Industrial Applications Operator’s Manual SN 73123 – PDF DOWNLOAD
FILE DETAILS:
Liebherr LH 35 M Timber Litronic 1220 (USA / CAN) Machine for Industrial Applications Operator’s Manual SN 73123 – PDF DOWNLOAD
Language : English
Pages : 338
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Liebherr LH 35 M Timber Litronic 1220 (USA / CAN) Machine for Industrial Applications Operator’s Manual SN 73123 – PDF DOWNLOAD
Preface:
- This operating manual is intended for you as the machine operator or as a member of the maintenance personnel. It contains warnings, important information and tips for working with the machine. It simplifies the process of familiarisation and getting to know the machine, and helps to avoid faults caused by incorrect operation.
- Compliance with the operating manual increases the reliability and service life of the machine.
- The operating manual must be kept with the machine. Make sure that a copy is always kept close to hand at the workplace.
- Read the operating manual before initial commissioning and subsequently at regular intervals. Everyone who carries out work with or on the machine must be familiar with and use this operating manual.
Examples of this work:
– Operation including setup and fitting attachments, elimination of faults, care,
disposal of service products and consumables
– Maintenance including servicing, inspection and repair
– Transporting or loading the machine
- The owner is responsible for supplementing the operating manual with instructions based on existing national regulations on accident prevention and environmental protection. In addition to this operating manual and the regulations on accident prevention applicable in the user’s country and at the place of use, it is also necessary to comply with the recognised technical rules on safety and technically proficient working.
- Some sections of this operating manual do not apply to all machines.
- Some illustrations in this operating manual may show details and implements that are different from your machine.
- In some illustrations, protective devices and covers have been removed to provide a clearer representation.
- Liebherr machines are subject to continuous development and improvement. This may have resulted in modifications to your machine which are possibly not referred to in this operating manual.
- If you require further explanations or information, please contact Liebherr customer service.
Liability and warranty:
- Due to the wide variety of products offered by other manufacturers (e.g. service products, lubricants, tool attachments and spare parts), Liebherr cannot examine the general suitability and absence of defects in third-party products which are used in or on Liebherr products. The same applies to possible interactions between third-party products and Liebherr products.
- Third-party products are used in or on Liebherr machines at the user’s own discretion.
Liebherr does not offer any warranty or accept any liability for losses of anykind caused by failures of or damage to Liebherr machines attributable to the use of third-party products. - Furthermore, Liebherr will not recognise any warranty claims attributable to incorrect operation, inadequate maintenance or the failure to follow safety instructions.
Modifications, conditions, copyright:
- Liebherr reserves the right to make modifications in the course of technical development, without issuing prior notification.
- Information and illustrations in these instructions are not allowed to be duplicated, distributed or used for the purposes of competing with Liebherr. All rights under copyright legislation are expressly reserved.
- The aforementioned provisions do not extend the warranty and liability conditions in the general terms and conditions of business of Liebherr.
TABLE OF CONTENTS:
Liebherr LH 35 M Timber Litronic 1220 (USA / CAN) Machine for Industrial Applications Operator’s Manual SN 73123 – PDF DOWNLOAD
1 Product description 17
1.1 Technical description 18
1.1.1 General overview 18
1.1.2 Uppercarriage 19
1.1.3 Undercarriage 20
1.2 Technical data 21
1.2.1 Vibration emission 21
1.2.2 Sound level 21
1.2.3 Specifications 21
1.3 Warranty conditions 22
1.3.1 Additional information, USA 22
1.3.2 Warranty declaration, emission limits, warranty rights and obligations 22
1.3.3 Warranty coverage from manufacturer 22
1.3.4 Warranty obligations of the owner 23
1.3.5 Warranty 23
1.3.6 Warranty parts 23
1.3.7 Exclusions 24
2 Safety warnings 25
2.1 Information on these instructions 25
2.1.1 Representation of warning messages 25
2.1.2 Graphic symbols in these instructions 25
2.2 Intended use 26
2.21 Laws, rules, guidelines and safety regulations 26
2.22 Intended use 26
2.2.3 Foreseeable misuse 27
2.2.4 Operating conditions 27
225 Disposal 28
2.3 Description of staff 29
1.1 Technical description 18
1.1.1 General overview 18
1.1.2 Uppercarriage 19
1.1.3 Undercarriage 20
1.2 Technical data 21
1.2.1 Vibration emission 21
1.2.2 Sound level 21
1.2.3 Specifications 21
1.3 Warranty conditions 22
1.3.1 Additional information, USA 22
1.3.2 Warranty declaration, emission limits, warranty rights and obligations 22
1.3.3 Warranty coverage from manufacturer 22
1.3.4 Warranty obligations of the owner 23
1.3.5 Warranty 23
1.3.6 Warranty parts 23
1.3.7 Exclusions 24
2 Safety warnings 25
2.1 Information on these instructions 25
2.1.1 Representation of warning messages 25
2.1.2 Graphic symbols in these instructions 25
2.2 Intended use 26
2.21 Laws, rules, guidelines and safety regulations 26
2.22 Intended use 26
2.2.3 Foreseeable misuse 27
2.2.4 Operating conditions 27
225 Disposal 28
2.3 Description of staff 29
2.3.1 Personal protective equipment 29
23.2 Requirements for staff 29
2.3.3 Operating company 30
2.3.4 Operator 30
2.3.5 Maintenance staff 31
2.3.6 Electrical engineer 32
2.3.7 Refrigeration technician 32
2.3.8 Rigger 33
2.3.9 Spotter 34
Signs on the machine 35
2.41 Warning signs 35
2.42 Safety signs (USA) 44
2.4.3 Information signs 49
2.44 Control description sticker 56
2.45 Identification tag (USA) 56
Protective devices on the machine 57
2.5.1 Safety lever or folding console 57
25.2 Operator’s cab 57
2.5.3 Height-adjustable operator’s cab 57
2.5.4 Tip over protective structure (TOPS) 58
2.5.5 Roll over protective structure (ROPS) 58
2.5.6 Falling object protective structures (FOPS and FGPS) 59
Emergency equipment on the machine 59
2.6.1 Emergency exit (standard) 59
2.6.2 Fire extinguisher (option) 59
2.6.3 Emergency command devices of machine 60
2.6.4 Emergency stop function of machine 60
Safe operation 60
2.71 Intoxicants 60
2.7.2 Dangerous fuels and operating fluids 61
2.7.3 Transporting machine 61
2.7.4 Access to machine 62
2.7.5 Machine danger zone 63
2.7.6 Visibility 63
2.7.7 Protection against vibration 64
2.7.8 Operation of machine 65
2.7.9 Load-lifting work 67
2.8 Safe work 68
2.8.1 Machines with height adjustable cab 68
2.9 Safe maintenance 68
29.1 Spare parts 68
2.9.2 Heavy parts 69
2.9.3 Regular checks 69
2.10 Modifications to the machine 69
2.10.1 Modifications, add-ons and retrofittings 69
3 Control and operation 71
3.1 Control and operating elements 71
3.1.1 Overview of operator’s platform 71
3.1.2 Control unit A 73
3.1.3 Control unit B 73
3.1.4 Further control units 74
3.2 Display 75
3.2.1 Display 75
3.2.2 Status symbols 76
3.2.3 Start page menu 89
3.24 Camera menu 90
3.2.5 Automatic air conditioning 91
3.2.6 Operating status menu 95
3.2.7 System settings menu 95
3.2.8 Operating hour meter and kilometre counter submenu 97
3.2.9 Windscreen wiper interval submenu 97
3.2.10 Radio remote control submenu 98
3.2.11 Teleservice submenu 98
3.2.12 Display brightness submenu 100
3.2.13 Camera submenu 100
3.2.14 Unit selection submenu 101
3.2.15 System diagnosis submenu 101
3.2.16 Time zone and time submenu 102
3.2.17 Language selection submenu 10
23.2 Requirements for staff 29
2.3.3 Operating company 30
2.3.4 Operator 30
2.3.5 Maintenance staff 31
2.3.6 Electrical engineer 32
2.3.7 Refrigeration technician 32
2.3.8 Rigger 33
2.3.9 Spotter 34
Signs on the machine 35
2.41 Warning signs 35
2.42 Safety signs (USA) 44
2.4.3 Information signs 49
2.44 Control description sticker 56
2.45 Identification tag (USA) 56
Protective devices on the machine 57
2.5.1 Safety lever or folding console 57
25.2 Operator’s cab 57
2.5.3 Height-adjustable operator’s cab 57
2.5.4 Tip over protective structure (TOPS) 58
2.5.5 Roll over protective structure (ROPS) 58
2.5.6 Falling object protective structures (FOPS and FGPS) 59
Emergency equipment on the machine 59
2.6.1 Emergency exit (standard) 59
2.6.2 Fire extinguisher (option) 59
2.6.3 Emergency command devices of machine 60
2.6.4 Emergency stop function of machine 60
Safe operation 60
2.71 Intoxicants 60
2.7.2 Dangerous fuels and operating fluids 61
2.7.3 Transporting machine 61
2.7.4 Access to machine 62
2.7.5 Machine danger zone 63
2.7.6 Visibility 63
2.7.7 Protection against vibration 64
2.7.8 Operation of machine 65
2.7.9 Load-lifting work 67
2.8 Safe work 68
2.8.1 Machines with height adjustable cab 68
2.9 Safe maintenance 68
29.1 Spare parts 68
2.9.2 Heavy parts 69
2.9.3 Regular checks 69
2.10 Modifications to the machine 69
2.10.1 Modifications, add-ons and retrofittings 69
3 Control and operation 71
3.1 Control and operating elements 71
3.1.1 Overview of operator’s platform 71
3.1.2 Control unit A 73
3.1.3 Control unit B 73
3.1.4 Further control units 74
3.2 Display 75
3.2.1 Display 75
3.2.2 Status symbols 76
3.2.3 Start page menu 89
3.24 Camera menu 90
3.2.5 Automatic air conditioning 91
3.2.6 Operating status menu 95
3.2.7 System settings menu 95
3.2.8 Operating hour meter and kilometre counter submenu 97
3.2.9 Windscreen wiper interval submenu 97
3.2.10 Radio remote control submenu 98
3.2.11 Teleservice submenu 98
3.2.12 Display brightness submenu 100
3.2.13 Camera submenu 100
3.2.14 Unit selection submenu 101
3.2.15 System diagnosis submenu 101
3.2.16 Time zone and time submenu 102
3.2.17 Language selection submenu 10
3.2.18 Function settings menu 104
3.219 Central lubrication system submenu 106
3.2.20 Maintenance submenu 106
3.2.21 Idling time until engine shut-off submenu (option) 107
3.2.22 SF submenu 107
3.2.23 User profile submenu 109
3.2.24 Diesel particulate filter submenu 110
3.2.25 Stick cylinder shut-off submenu (option) 11
3.2.26 Hoist cylinder shut-off submenu (option) 11
3.2.27 Workspace limitation submenu (option) 112
3.2.28 Automatic reversible fan drive submenu (option) 112
3.2.29 Bleeding hydraulic circuit submenu 113
3.2.30 Information menu 113
3.2.31 Operating time submenu 114
3.2.32 Fuel consumption submenu 115
3.2.33 Key assignment submenu 115
3.2.34 Electrical outputs submenu 116
3.2.35 Electrical inputs submenu 116
3.2.36 Tool Control menu 117
3.2.37 Service codes menu 117
Control 119
3.3.1 Battery main switch 119
3.3.2 Entering and exiting machine 120
3.3.3 Step lighting (option) 121
3.3.4 Emergency exit 121
3.3.5 Fire extinguisher (option) 122
3.3.6 Safety lever 122
3.3.7 Operator’s seat 123
3.3.8 Safety belt 129
3.3.9 Exit protection (option) 130
3.3.10 Steering wheel 131
3.3.11 Ignition key 131
3.3.12 Confirmation button 132
3.3.13 Horn 133
3.3.14 Windscreen 134
3.219 Central lubrication system submenu 106
3.2.20 Maintenance submenu 106
3.2.21 Idling time until engine shut-off submenu (option) 107
3.2.22 SF submenu 107
3.2.23 User profile submenu 109
3.2.24 Diesel particulate filter submenu 110
3.2.25 Stick cylinder shut-off submenu (option) 11
3.2.26 Hoist cylinder shut-off submenu (option) 11
3.2.27 Workspace limitation submenu (option) 112
3.2.28 Automatic reversible fan drive submenu (option) 112
3.2.29 Bleeding hydraulic circuit submenu 113
3.2.30 Information menu 113
3.2.31 Operating time submenu 114
3.2.32 Fuel consumption submenu 115
3.2.33 Key assignment submenu 115
3.2.34 Electrical outputs submenu 116
3.2.35 Electrical inputs submenu 116
3.2.36 Tool Control menu 117
3.2.37 Service codes menu 117
Control 119
3.3.1 Battery main switch 119
3.3.2 Entering and exiting machine 120
3.3.3 Step lighting (option) 121
3.3.4 Emergency exit 121
3.3.5 Fire extinguisher (option) 122
3.3.6 Safety lever 122
3.3.7 Operator’s seat 123
3.3.8 Safety belt 129
3.3.9 Exit protection (option) 130
3.3.10 Steering wheel 131
3.3.11 Ignition key 131
3.3.12 Confirmation button 132
3.3.13 Horn 133
3.3.14 Windscreen 134
3.3.15 Sun blind 136
3.3.16 Viewing devices 137
3.3.17 Lighting 138
3.3.18 Cab lighting system 140
3.3.19 Beacon (option) 141
3.3.20 Windscreen wipers 141
3.3.21 Windscreen washer system 142
3.3.22 Auxiliary heater (option) 142
3.3.23 LiDAT (option) 143
3.4 Operation 144
3.4.1 Inspection tour before putting into service 144
3.4.2 Refuelling 144
3.4.3 Refuelling with electric refuelling pump (option) 146
3.44 Preheating system (option) 147
3.4.5 Immobiliser (option) 149
3.4.6 Preparing machine for dust intensive application 150
3.47 Preparing machine for use in biologically sensitive areas 161
3.4.8 Starting diesel engine 151
3.4.9 Bringing machine to operating temperature 162
3.4.10 Bringing machine to operating temperature 152
3.4.11 Engine speed and operating mode 152
3.4.12 After starting 154
3.4.13 Automatic engine shut-off after idling (option) 155
3.4.14 Shutting off diesel engine 156
3.4.15 Travelling and braking 156
3.4.16 Joystick steering 159
3.4.17 Four wheel steering (option) 161
3.4.18 Steering reversal (option) 162
3.4.19 Travel alarm (option) 163
3.4.20 Trailer coupling (option) 163
3.4.21 Selecting operating mode of oscillating axle 166
3.4.22 Supporting machine 168
3.4.23 Controlling working attachment 170
3.4.24 Turning and braking uppercarriage 171
3.4.25 Slewing brake 171
3.4.26 Positioning slewing brake 172
3.4.27 Selecting boom or working tool 172
3.4.28 Adjusting boom vertically 173
3.4.29 Hoist cylinder protection 174
3.4.30 Selecting the working tool 175
3.4.31 Controlling special working attachment with mini-joystick 175
3.4.32 Changing over control of right mini-joystick (option) 176
3.4.33 Grapple priority (option) 178
3.4.34 AutoLift (Option) 179
3.4.35 Reversible fan drive for radiator cleaning (option) 179
3.3.16 Viewing devices 137
3.3.17 Lighting 138
3.3.18 Cab lighting system 140
3.3.19 Beacon (option) 141
3.3.20 Windscreen wipers 141
3.3.21 Windscreen washer system 142
3.3.22 Auxiliary heater (option) 142
3.3.23 LiDAT (option) 143
3.4 Operation 144
3.4.1 Inspection tour before putting into service 144
3.4.2 Refuelling 144
3.4.3 Refuelling with electric refuelling pump (option) 146
3.44 Preheating system (option) 147
3.4.5 Immobiliser (option) 149
3.4.6 Preparing machine for dust intensive application 150
3.47 Preparing machine for use in biologically sensitive areas 161
3.4.8 Starting diesel engine 151
3.4.9 Bringing machine to operating temperature 162
3.4.10 Bringing machine to operating temperature 152
3.4.11 Engine speed and operating mode 152
3.4.12 After starting 154
3.4.13 Automatic engine shut-off after idling (option) 155
3.4.14 Shutting off diesel engine 156
3.4.15 Travelling and braking 156
3.4.16 Joystick steering 159
3.4.17 Four wheel steering (option) 161
3.4.18 Steering reversal (option) 162
3.4.19 Travel alarm (option) 163
3.4.20 Trailer coupling (option) 163
3.4.21 Selecting operating mode of oscillating axle 166
3.4.22 Supporting machine 168
3.4.23 Controlling working attachment 170
3.4.24 Turning and braking uppercarriage 171
3.4.25 Slewing brake 171
3.4.26 Positioning slewing brake 172
3.4.27 Selecting boom or working tool 172
3.4.28 Adjusting boom vertically 173
3.4.29 Hoist cylinder protection 174
3.4.30 Selecting the working tool 175
3.4.31 Controlling special working attachment with mini-joystick 175
3.4.32 Changing over control of right mini-joystick (option) 176
3.4.33 Grapple priority (option) 178
3.4.34 AutoLift (Option) 179
3.4.35 Reversible fan drive for radiator cleaning (option) 179
3.5 Shut-off functions 182
3.5.1 Stick cylinder shut-off (option) 182
3.5.1 Stick cylinder shut-off (option) 182
3.5.2 Height limit (option) 185
3.5.3 Overload warning system (option) 194
3.6 General working methods 197
3.6.1 Working without damaging the machine 197
3.6.1 Working without damaging the machine 197
3.6.2 Putting machine in working position 198
3.6.3 Transferring loads 199
3.6.4 Loading transport vehicle 199
3.6.5 Lifting loads 200
3.6.6 Use of banksmen 200
3.7 Installing and removing working attachment 208
3.7.1 Using quick coupler 208
3.7.1 Using quick coupler 208
3.7.2 Installing and removing grapple on industrial stick 208
3.7.3 Installing and removing boom 21
3.8 Parking machine 212
3.9 Transport 213
3.9.1 Preparatory activities 213
3.9 Transport 213
3.9.1 Preparatory activities 213
3.9.2 Driving machine onto low-loader 213
3.9.3 Lifting machine 214
3.9.4 Tying down the machine 215
3.10 Emergency operation 216
3.10.1 Jump starting 216
3.10.2 Lowering working attachment when engine is shut off 217
3.10.3 Towing 217
3.10.1 Jump starting 216
3.10.2 Lowering working attachment when engine is shut off 217
3.10.3 Towing 217
3.10.4 Transmission 220
4 Malfunctions 223
4.1 Service code tables 223
41.1 Warning symbols 223
4.2 Fault – Cause – Remedy 229
4.21 Diesel engine and fuel system 229
4.22 Hydraulic system 232
4.2.3 Electrical system 233
4.2.4 Heating, ventilation and air conditioning unit 233
425 Working attachment 233
4.3 Problem remedy 235
4.3.1 Uppercarriage fuses and relays 235
4.3.2 Operator’s platform fuses and relays 242
5 Maintenance 247
5.1 Inspection and maintenance schedule 247
5.2 Filling quantities and lubrication chart 254
5.2.1 Filling quantities 254
5.2.2 Lubricating chart 255
5.3 Fuels, lubricants and operating fluids 257
6.3.1 Diesel fuels 257
53.2 Engine oils 257
5.3.3 Refrigerant 258
5.3.4 Coolant 258
5.3.56 Hydraulic oils 259
5.3.6 Axle oils 261
5.3.7 Gear oils 262
5.3.8 Transmission oils 262
5.3.9 Pump distributor gear oils 263
5.3.10 Greases 264
5.3.11 Windscreen washer fluid 264
5.3.12 Lubricants and care products for electrical and mechanical systems 265
5.4 Access points for maintenance work 266
5.4.1 Access points on uppercarriage 266
4 Malfunctions 223
4.1 Service code tables 223
41.1 Warning symbols 223
4.2 Fault – Cause – Remedy 229
4.21 Diesel engine and fuel system 229
4.22 Hydraulic system 232
4.2.3 Electrical system 233
4.2.4 Heating, ventilation and air conditioning unit 233
425 Working attachment 233
4.3 Problem remedy 235
4.3.1 Uppercarriage fuses and relays 235
4.3.2 Operator’s platform fuses and relays 242
5 Maintenance 247
5.1 Inspection and maintenance schedule 247
5.2 Filling quantities and lubrication chart 254
5.2.1 Filling quantities 254
5.2.2 Lubricating chart 255
5.3 Fuels, lubricants and operating fluids 257
6.3.1 Diesel fuels 257
53.2 Engine oils 257
5.3.3 Refrigerant 258
5.3.4 Coolant 258
5.3.56 Hydraulic oils 259
5.3.6 Axle oils 261
5.3.7 Gear oils 262
5.3.8 Transmission oils 262
5.3.9 Pump distributor gear oils 263
5.3.10 Greases 264
5.3.11 Windscreen washer fluid 264
5.3.12 Lubricants and care products for electrical and mechanical systems 265
5.4 Access points for maintenance work 266
5.4.1 Access points on uppercarriage 266
5.4.2 Access points under the uppercarriage 267
5.5 Preparing for maintenance 269
5.5.1 Preparing for maintenance 269
56 General maintenance 271
5.6.1 Welding 271
5.6.3 Corrosion-proofing piston rods 271
5.6.4 Cleaning the machine 272
5.6.5 Cleaning the fan and radiator 274
5.7 Complete machine 275
5.7.1 Checking machine for proper condition and tightness 275
5.7.2 Checking components for cracks 275
5.7.3 Lubricating hinges, locks and gas pressure springs of doors, hoods and
windows 275
5.7.4 Cleaning and treating rubber seals on doors and hoods 275
5.8 Drive group 276
5.8.1 Diesel engine: Bringing into maintenance position 276
5.8.2 Diesel engine: Checking oil level 276
5.8.3 Diesel engine: Checking condition, tightness and cleanliness 277
5.8.4 Fuel pre-filter: Draining water 278
5.8.5 Air filter: Emptying dust collecting tank 279
5.8.6 Air filter: Replacing main filter cartridge 280
5.8.7 Air filter: Replacing safety filter cartridge 282
5.8.8 Air filter and air lines: Checking tightness and condition 283
5.8.9 Diesel particulate filter (option): Activating and deactivating
regeneration 285
5.9 Cooling system 291
5.9.1 Checking coolant level 291
5.9.2 Checking cooling system and heat exchanger for contamination and
cleaning 292
5.10 Working hydraulics 294
5.10.1 Depressurising hydraulic system 294
5.10.2 Hydraulic tank: Checking oil level 294
5.10.3 Hydraulic tank: Draining water and sediments 297
5.10.4 Return filter: Checking and cleaning magnetic rod 299
5.10.5 Bypass filter (option): Checking degree of contamination of filter
cartridge 300
5.11 Electrical system 301
5.11.1 General information 301
5.12 Axles 302
5.12.1 Lubricating axles 302
5.12.2 Tyres: Checking tyre pressure 303
5.12.3 Tyres: checking foam-filled tyres 304
5.12.4 Wheels: Checking mounting of wheel nuts 305
5.13 Working attachment 306
5.13.1 Lubricating working tool 306
5.13.2 Checking pin connections for secure seating 306
5.13.3 Checking steel parts for cracks 306
5.13.4 Pin bearing: checking for wear 307
5.14 Operator’s cab, heating and air conditioning 308
5.14.1 Filling with windscreen washer fluid 308
5.14.2 Heating: Checking function 308
5.14.3 Auxiliary heater (option): Checking function 310
5.14.4 Switching on air conditioning unit 310
5.14.5 Checking condenser for contamination and cleaning if necessary 310
5.16 Lubrication system 312
5.15.1 Lubrication system: Filling with grease 312
5.15.2 Checking lubrication of bearings (grease collar) 313
5.15.3 Pipes, hoses and lubricating points: Checking tightness and condition 314
5.15.4 Checking function of entire system, pumps and control 314
5.16 Slewing gearbox and slewing ring 320
5.16.1 Slewing gearbox: Checking oil level 320
6 Appendix 323
Index 325
5.5 Preparing for maintenance 269
5.5.1 Preparing for maintenance 269
56 General maintenance 271
5.6.1 Welding 271
5.6.3 Corrosion-proofing piston rods 271
5.6.4 Cleaning the machine 272
5.6.5 Cleaning the fan and radiator 274
5.7 Complete machine 275
5.7.1 Checking machine for proper condition and tightness 275
5.7.2 Checking components for cracks 275
5.7.3 Lubricating hinges, locks and gas pressure springs of doors, hoods and
windows 275
5.7.4 Cleaning and treating rubber seals on doors and hoods 275
5.8 Drive group 276
5.8.1 Diesel engine: Bringing into maintenance position 276
5.8.2 Diesel engine: Checking oil level 276
5.8.3 Diesel engine: Checking condition, tightness and cleanliness 277
5.8.4 Fuel pre-filter: Draining water 278
5.8.5 Air filter: Emptying dust collecting tank 279
5.8.6 Air filter: Replacing main filter cartridge 280
5.8.7 Air filter: Replacing safety filter cartridge 282
5.8.8 Air filter and air lines: Checking tightness and condition 283
5.8.9 Diesel particulate filter (option): Activating and deactivating
regeneration 285
5.9 Cooling system 291
5.9.1 Checking coolant level 291
5.9.2 Checking cooling system and heat exchanger for contamination and
cleaning 292
5.10 Working hydraulics 294
5.10.1 Depressurising hydraulic system 294
5.10.2 Hydraulic tank: Checking oil level 294
5.10.3 Hydraulic tank: Draining water and sediments 297
5.10.4 Return filter: Checking and cleaning magnetic rod 299
5.10.5 Bypass filter (option): Checking degree of contamination of filter
cartridge 300
5.11 Electrical system 301
5.11.1 General information 301
5.12 Axles 302
5.12.1 Lubricating axles 302
5.12.2 Tyres: Checking tyre pressure 303
5.12.3 Tyres: checking foam-filled tyres 304
5.12.4 Wheels: Checking mounting of wheel nuts 305
5.13 Working attachment 306
5.13.1 Lubricating working tool 306
5.13.2 Checking pin connections for secure seating 306
5.13.3 Checking steel parts for cracks 306
5.13.4 Pin bearing: checking for wear 307
5.14 Operator’s cab, heating and air conditioning 308
5.14.1 Filling with windscreen washer fluid 308
5.14.2 Heating: Checking function 308
5.14.3 Auxiliary heater (option): Checking function 310
5.14.4 Switching on air conditioning unit 310
5.14.5 Checking condenser for contamination and cleaning if necessary 310
5.16 Lubrication system 312
5.15.1 Lubrication system: Filling with grease 312
5.15.2 Checking lubrication of bearings (grease collar) 313
5.15.3 Pipes, hoses and lubricating points: Checking tightness and condition 314
5.15.4 Checking function of entire system, pumps and control 314
5.16 Slewing gearbox and slewing ring 320
5.16.1 Slewing gearbox: Checking oil level 320
6 Appendix 323
Index 325
Contact us: [email protected]
IMAGES PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
- Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted
S.V
