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Liebherr LH 40 C Litronic 1211 (USA / CAN) Machine for Industrial Applications Operator’s Manual SN 89797 – PDF DOWNLOAD

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Liebherr LH 40 C Litronic 1211 (USA / CAN) Machine for Industrial Applications Operator’s Manual SN 89797 – PDF DOWNLOAD

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Description

Liebherr LH 40 C Litronic 1211 (USA / CAN) Machine for Industrial Applications Operator’s Manual SN 89797 – PDF DOWNLOAD

FILE DETAILS:

Liebherr LH 40 C Litronic 1211 (USA / CAN) Machine for Industrial Applications Operator’s Manual SN 89797 – PDF DOWNLOAD

Language : English
Pages : 344
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Liebherr LH 40 C Litronic 1211 (USA / CAN) Machine for Industrial Applications Operator’s Manual SN 89797 – PDF DOWNLOAD

Preface:

  • This operating manual is intended for you as the machine operator or as a member of the maintenance personnel. It contains warnings, important information and tips for working with the machine. It simplifies the process of familiarisation and getting to know the machine, and helps to avoid faults caused by incorrect operation.
  • Compliance with the operating manual increases the reliability and service life of the machine.
  • The operating manual must be kept with the machine. Make sure that a copy is always kept close to hand at the workplace.
  • Read the operating manual before initial commissioning and subsequently at regular intervals. Everyone who carries out work with or on the machine must be familiar with and use this operating manual.

Examples of this work:
Operation including setup and fitting attachments, elimination of faults, care,
disposal of service products and consumables
Maintenance including servicing, inspection and repair
Transporting or loading the machine

  • The owner is responsible for supplementing the operating manual with instructions based on existing national regulations on accident prevention and environmental protection. In addition to this operating manual and the regulations on accident prevention applicable in the user’s country and at the place of use, it is also necessary to comply with the recognised technical rules on safety and technically proficient working.
  • Some sections of this operating manual do not apply to all machines.
  • Some illustrations in this operating manual may show details and implements that are different from your machine.
  • In some illustrations, protective devices and covers have been removed to provide a clearer representation.
  • Liebherr machines are subject to continuous development and improvement. This may have resulted in modifications to your machine which are possibly not referred to in this operating manual.
  • If you require further explanations or information, please contact Liebherr customer service.

Liability and warranty:

  • Due to the wide variety of products offered by other manufacturers (e.g. service products, lubricants, tool attachments and spare parts), Liebherr cannot examine the general suitability and absence of defects in third-party products which are used in or on Liebherr products. The same applies to possible interactions between third-party products and Liebherr products.
  • Third-party products are used in or on Liebherr machines at the user’s own discretion.
    Liebherr does not offer any warranty or accept any liability for losses of anykind caused by failures of or damage to Liebherr machines attributable to the use of third-party products.
  • Furthermore, Liebherr will not recognise any warranty claims attributable to incorrect operation, inadequate maintenance or the failure to follow safety instructions.

Modifications, conditions, copyright:

  • Liebherr reserves the right to make modifications in the course of technical development, without issuing prior notification.
  • Information and illustrations in these instructions are not allowed to be duplicated, distributed or used for the purposes of competing with Liebherr. All rights under copyright legislation are expressly reserved.
  • The aforementioned provisions do not extend the warranty and liability conditions in the general terms and conditions of business of Liebherr.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Liebherr LH 40 C Litronic 1211 (USA / CAN) Machine for Industrial Applications Operator’s Manual SN 89797 – PDF DOWNLOAD

1 Product description 17
1.1 Technical description 18
1.1.1 General overview 18
1.1.2 Uppercarriage 19
1.1.3 Undercarriage 20
1.1.4 Energy recuperation cylinder (option) 21
1.2 Technical data 22
1.2.1 Vibration emission 22
1.2.2 Sound level 22
1.2.3 Specifications 22
1.3 Warranty conditions 23
1.3.1 Additional information, USA 23
1.3.2 Warranty declaration, emission limits, warranty rights and obligations 23
1.3.3 Warranty coverage from manufacturer 23
1.3.4 Warranty obligations of the owner 24
1.3.5 Warranty 24
1.3.6 Warranty parts 24
1.3.7 Exclusions 25
2 Safety warnings 27
2.1 Information on these instructions 27
2.1.1 Representation of warning messages 27
2.1.2 Graphic symbols in these instructions 27
2.2 Intended use 28
2.21 Laws, rules, guidelines and safety regulations 28
2.2.2 Intended use 28
2.2.3 Foreseeable misuse 29
2.2.4 Operating conditions 29
225 Disposal 30
Description of staff 31
2.3.1 Personal protective equipment 31
2.3.2 Requirements for staff 31
2.3.3 Operating company 32
2.3.4 Operator 32
2.3.5 Maintenance staff 33
2.3.6 Electrical engineer 34
2.3.7 Refrigeration technician 34
2.3.8 Rigger 35
2.3.9 Spotter 36
Signs on the machine 37
2.41 Warning signs 37
2.4.2 Safety signs (USA) 46
2.4.3 Information signs 51
2.44 Control description sticker 59
2.4.5 Identification tag (USA) 59
Protective devices on the machine 60
2.5.1 Safety lever or folding console 60
2.5.2 Operator’s cab 60
2.5.3 Height-adjustable operator’s cab 60
2.5.4 Tip over protective structure (TOPS) 61
2.5.5 Roll over protective structure (ROPS) 61
2.5.6 Falling object protective structures (FOPS and FGPS) 62
Emergency equipment on the machine 62
2.6.1 Emergency exit (standard) 62
2.6.2 Fire extinguisher (option) 62
2.6.3 Emergency command devices of machine 63
2.6.4 Emergency stop function of machine 63
Safe operation 63
2.7.1 Intoxicants 63
2.7.2 Dangerous fuels and operating fluids 64
2.7.3 Transporting machine 64
2.7.4 Access to machine 65
2.7.5 Machine danger zone 66
2.7.6 Visibility 66
copyright ® Liebherr-Hydraulikbagger GmbH 2017
LH 40 C Litronic – 1211 (USA / CAN)
189797
LHBM2220261/01/2017-12-08/en
LHBM2220261/01/2017-12-08/en
Operator’s manual
Contents
2.7.7 Protection against vibration 67
2.7.8 Operation of machine 68
2.7.9 Load-lifting work 70
2.8 Safe work 71
2.8.1 Machines with height adjustable cab 71
2.9 Safe maintenance 7
2.9.1 Spare parts 71
2.9.2 Heavy parts 72
2.9.3 Regular checks 72
2.10 Madifications to the machine 72
2.10.1 Modifications, add-ons and retrofittings 72
3 Control and operation 75
3.1 Control and operating elements 75
3.1.1 Overview of operator’s platform 75
3.1.2 Control unit A 77
3.1.3 Control unit B 77
3.1.4 Further control units 78
3.2 Display 79
3.2.1 Display 79
3.2.2 Status symbols 80
3.2.3 Start page menu 93
3.24 Camera menu 94
3.2.5 Automatic air conditioning 95
3.2.6 Operating status menu 99
3.2.7 System settings menu 99
3.2.8 Operating hour meter and kilometre counter submenu 101
3.2.9 Windscreen wiper interval submenu 101
3.2.10 Radio remote control submenu 102
3.2.11 Teleservice submenu 102
3.2.12 Display brightness submenu 104
3.2.13 Camera submenu 104
3.2.14 Unit selection submenu 106
3.2.15 System diagnosis submenu 1056
3.2.16 Time zone and time submenu 106
LH40 C Livonic – 211 (USA CAN LIEBHERR pron 9
Contents Operator’s manual
3.2.17 Language selection submenu 107
3.2.18 Function settings menu 108
3.2.19 Central lubrication system submenu 110
3.2.20 Maintenance submenu 110
3.2.21 Sensor-controlled low idle automatic submenu (option) M1
3.2.22 Idling time until engine shut-off submenu (option) 11
3.2.23 SF submenu 111
3.2.24 User profile submenu 114
3.2.25 Diesel particulate filter submenu 115
3.2.26 Stick cylinder shut-off submenu (option) 115
3.2.27 Hoist cylinder shut-off submenu (option) 116
3.2.28 Workspace limitation submenu (option) 116
3.2.29 Automatic reversible fan drive submenu (option) 117
3.2.30 Bleeding hydraulic circuit submenu 117
3.2.31 Information menu 118
3.2.32 Operating time submenu 119
3.2.33 Fuel consumption submenu 119
3.2.34 Key assignment submenu 121
3.2.35 Electrical outputs submenu 121
3.2.36 Electrical inputs submenu 121
3.2.37 Tool Control menu 122
3.2.38 Service codes menu 122
3.3 Control 124
3.3.1 Battery main switch 124
3.3.2 Entering and exiting machine 125
3.3.3 Step lighting (option) 125
3.3.4 Emergency exit 126
3.3.5 Fire extinguisher (option) 127
3.3.6 Folding console 127
3.3.7 Operator’s seat 129
3.3.8 Safety belt 134
3.3.9 Exit protection (option) 135
3.3.10 Ignition key 136
3.3.11 Confirmation button 137
3.3.12 Horn 138
copyright ® Liebherr-Hydraulikbagger GmbH 2017
LH 40 C Litronic – 1211 (USA / CAN)
10 LIEBHERR 189797
LHBM2220261/01/2017-12-08/en
LHBM2220261/01/2017-12-08/en
Operator’s manual
Contents
3.3.13 Raising and lowering operator’s cab (option) 138
3.3.14 Windscreen 140
3.3.15 Sun blind 143
3.3.16 Viewing devices 144
3.3.17 Lighting 146
3.3.18 Cab lighting system 147
3.3.19 Beacon (option) 148
3.3.20 Windscreen wipers 149
3.3.21 Windscreen washer system 149
3.3.22 Auxiliary heater (option) 150
3.3.23 LiDAT (option) 150
3.4 Operation 151
3.4.1 Inspection tour before putting into service 1561
34.2 Refuelling 162
3.43 Refuelling with electric refuelling pump (option) 153
3.4.4 Preheating system (option) 154
3.4.5 Immobiliser (option) 156
3.4.6 Preparing machine for dust intensive application 157
3.47 Preparing machine for use in biologically sensitive areas 158
3.4.8 Starting diesel engine 158
3.49 Bringing machine to operating temperature 159
3.4.10 Engine speed and operating mode 169
3.4.11 After starting 161
3.4.12 Sensor-controlled low idle automatic 162
3.4.13 Automatic engine shut-off after idling (option) 162
3.4.14 Shutting off diesel engine 163
3.4.15 Travelling and braking 163
3.4.16 Braking 167
3.4.17 Travel alarm (option) 167
3.4.18 Controlling working attachment 168
3.4.19 Turning and braking uppercarriage 169
3.4.20 Slewing brake 169
3.4.21 Positioning slewing brake 170
3.4.22 Overload warning system (option) 170
3.4.23 Lowering boom actively (option) 172
1 doc Litronic – 1211 (USA / CAN) LIEBHERR orzo ”
Contents Operator’s manual
3.4.24 Lowering stick actively (option) 172
3.4.25 Selecting the working tool 173
3.4.26 Controlling special working attachment with mini-joystick 173
3.4.27 Changing over control of right mini-joystick (option) 174
3.4.28 Grapple priority (option) 175
3.4.29 Autolift (Option) 176
3.4.30 Magnet system (option) 176
3.4.31 Reversible fan drive for radiator cleaning (option) 178
3.5 Shut-off functions 181
3.5.1 Stick cylinder shut-off (option) 181
3.5.2 Height limit (option) 185
3.6 General working methods 195
3.6.1 Working without damaging the machine 195
3.6.2 Putting machine in working position 196
3.6.3 Transferring loads 197
3.6.4 Loading transport vehicle 197
3.6.5 Lifting loads 198
3.6.6 Use of banksmen 198
3.7 Installing and removing working attachment 206
3.7.1 Using quick coupler 206
3.7.2 Installing and removing grapple on industrial stick 206
3.7.3 Installing and removing boom 209
3.8 Parking machine 210
3.9 Transport 21
3.9.1 Preparatory activities 21
3.9.2 Driving machine onto low-loader 21
3.10 Emergency operation 212
3.10.1 Jump starting 212
3.10.2 Lowering working attachment when engine is shut off 213
3.10.3 Lowering operator’s cab in an emergency (option) 213
3.10.4 Towing the machine 214
Malfunctions 215
4.1 Service code tables 216
4.1.1 Warning symbols 216
12 Tr LIEBHERR orzo LH 40 C ironic – 1211 (USA/CAN)
LHBM2220261/01/2017-12-08/en
LHBM2220261/01/2017-12-08/en
Operator’s manual
Contents
4.2 Fault – Cause – Remedy 222
421 Diesel engine and fuel system 222
4.2.2 Hydraulic system 225
423 Travel gear 226
4.24 Electrical system 226
4.25 Heating, ventilation and air conditioning unit 226
426 Working attachment 227
4.3 Problem remedy 228
4.3.1 Uppercarriage fuses and relays 228
4.3.2 Operator’s platform fuses and relays 235
5 Maintenance 241
5.1 Inspection and maintenance schedule 241
5.2 Filling quantities and lubrication chart 248
5.2.1 Filling quantities 248
5.2.2 Lubricating chart 250
5.3 Fuels, lubricants and operating fluids 252
6.3.1 Diesel fuels 252
53.2 Engine oils 252
5.3.3 Refrigerant 253
5.3.4 Coolant 253
5.3.56 Hydraulic oils 254
53.6 Gearoils 256
5.3.7 Pump distributor gear oils 257
5.3.8 Energy recuperation cylinder oils 258
53.9 Greases 258
5.3.10 Windscreen washer fluid 258
5.3.11 Lubricants and care products for electrical and mechanical systems 259
5.4 Access points for maintenance work 260
5.4.1 Access points on uppercarriage 260
5.4.2 Access points on the undercarriage 261
5.5 Preparing for maintenance 262
5.5.1 Preparing for maintenance 262
5.6 General maintenance 264
5.6.1 Welding 264
5.6.3 Corrosion-proofing piston rods 264
5.6.4 Cleaning the machine 265
5.6.5 Cleaning travel gear 267
5.6.6 Cleaning the fan and radiator 267
Complete machine 268
5.7.1 Checking machine for proper condition and tightness 268
5.7.2 Checking components for cracks 268
5.7.3 Lubricating hinges, locks and gas pressure springs of doors, hoods and
windows 268
5.7.4 Cleaning and treating rubber seals on doors and hoods 268
Drive group 269
5.8.1 Diesel engine: Bringing into maintenance position 269
5.8.2 Diesel engine: Checking oil level 269
5.8.3 Diesel engine: Checking condition, tightness and cleanliness 270
5.8.4 Fuel pre-filter: Draining water 271
5.8.5 Air filter: Emptying dust collecting tank 272
5.8.6 Air filter: Replacing main filter cartridge 273
5.8.7 Air filter: Replacing safety filter cartridge 275
5.8.8 Air filter and air lines: Checking tightness and condition 276
5.8.9 Diesel particulate filter (option): Activating and deactivating
regeneration 278
Cooling system 284
5.9.1 Checking coolant level 284
5.9.2 Checking cooling system and heat exchanger for contamination and
cleaning 285
Working hydraulics 287
5.10.1 Depressurising hydraulic system 287
5.10.2 Hydraulic tank: Checking oil level 287
5.10.3 Hydraulic tank: Draining water and sediments 290
5.10.4 Return filter: Checking and cleaning magnetic rod 291
5.10.5 Bypass filter (option): Checking degree of contamination of filter
cartridge 292
Electrical system 294
5.11.1 General information 204
Travel gear 295
5.12.1 Checking track tension 295
5.12.2 Tightening track 296
14
copyright ® Liebherr-Hydraulikbagger GmbH 2017
LH 40 C Litronic – 1211 (USA / CAN)
189797
LHBM2220261/01/2017-12-08/en
LHBM2220261/01/2017-12-08/en
Operator’s manual Contents
5.12.3 Slackening track 297
5.12.4 Track pads and sprocket wheels: Checking mounting 298
5.12.5 Checking tracks, sprocket wheels, idler-wheels, carrier rollers and track
rollers for wear 300
5.12.6 Visual inspection of travel gear components 300
5.12.7 Checking tyre pressure 300
5.12.8 Tyres: checking foam-filled tyres 302
5.12.9 Wheels: Checking mounting of wheel nuts 302
5.13 Working attachment 303
5.13.1 Lubricating working tool 303
5.13.2 Checking pin connections for secure seating 303
5.13.3 Checking steel parts for cracks 303
5.13.4 Pin bearing: checking for wear 304
5.13.5 Energy recuperation cylinder: Performing visual inspection 304
5.14 Operator’s cab, heating and air conditioning 305
5.14.1 Filling with windscreen washer fluid 305
5.14.2 Heating: Checking function 305
5.14.3 Auxiliary heater (option): Checking function 307
5.14.4 Switching on air conditioning unit 307
5.14.5 Checking and cleaning condenser 307
5.15 Lubrication system 309
5.15.1 Lubrication system: Filling with grease 309
5.15.2 Checking lubrication of bearings (grease collar) 310
5.15.3 Pipes, hoses and lubricating points: Checking tightness and condition 311
5.15.4 Checking function of entire system, pumps and control 311
5.16 Slewing gearbox and slewing ring 317
5.16.1 Slewing gearbox: Checking oil level 317
6 Appendix 319
Index 321

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  • This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
  • This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
  • Require some other service manual or have any queries: please WRITE to us at [email protected]

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