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Liebherr LH 40 M Litronic 1202 Machine for Industrial Applications Operator’s Manual SN 89596 – PDF DOWNLOAD

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Liebherr LH 40 M Litronic 1202 Machine for Industrial Applications Operator’s Manual SN 89596 – PDF DOWNLOAD

 

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Description

Liebherr LH 40 M Litronic 1202 Machine for Industrial Applications Operator’s Manual SN 89596 – PDF DOWNLOAD

FILE DETAILS:

Liebherr LH 40 M Litronic 1202 Machine for Industrial Applications Operator’s Manual SN 89596 – PDF DOWNLOAD

Language : English
Pages : 338
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Liebherr LH 40 M Litronic 1202 Machine for Industrial Applications Operator’s Manual SN 89596 – PDF DOWNLOAD

Preface:

  • This operating manual is intended for you as the machine operator or as a member of the maintenance personnel. It contains warnings, important information and tips for working with the machine. It simplifies the process of familiarisation and getting to know the machine, and helps to avoid faults caused by incorrect operation.
  • Compliance with the operating manual increases the reliability and service life of the machine.
  • The operating manual must be kept with the machine. Make sure that a copy is always kept close to hand at the workplace.
  • Read the operating manual before initial commissioning and subsequently at regular intervals. Everyone who carries out work with or on the machine must be familiar with and use this operating manual.

Examples of this work:
Operation including setup and fitting attachments, elimination of faults, care,
disposal of service products and consumables
Maintenance including servicing, inspection and repair
Transporting or loading the machine

  • The owner is responsible for supplementing the operating manual with instructions based on existing national regulations on accident prevention and environmental protection. In addition to this operating manual and the regulations on accident prevention applicable in the user’s country and at the place of use, it is also necessary to comply with the recognised technical rules on safety and technically proficient working.
  • Some sections of this operating manual do not apply to all machines.
  • Some illustrations in this operating manual may show details and implements that are different from your machine.
  • In some illustrations, protective devices and covers have been removed to provide a clearer representation.
  • Liebherr machines are subject to continuous development and improvement. This may have resulted in modifications to your machine which are possibly not referred to in this operating manual.
  • If you require further explanations or information, please contact Liebherr customer service.

Liability and warranty:

  • Due to the wide variety of products offered by other manufacturers (e.g. service products, lubricants, tool attachments and spare parts), Liebherr cannot examine the general suitability and absence of defects in third-party products which are used in or on Liebherr products. The same applies to possible interactions between third-party products and Liebherr products.
  • Third-party products are used in or on Liebherr machines at the user’s own discretion.
    Liebherr does not offer any warranty or accept any liability for losses of anykind caused by failures of or damage to Liebherr machines attributable to the use of third-party products.
  • Furthermore, Liebherr will not recognise any warranty claims attributable to incorrect operation, inadequate maintenance or the failure to follow safety instructions.

Modifications, conditions, copyright:

  • Liebherr reserves the right to make modifications in the course of technical development, without issuing prior notification.
  • Information and illustrations in these instructions are not allowed to be duplicated, distributed or used for the purposes of competing with Liebherr. All rights under copyright legislation are expressly reserved.
  • The aforementioned provisions do not extend the warranty and liability conditions in the general terms and conditions of business of Liebherr.

TABLE OF CONTENTS:

Liebherr LH 40 M Litronic 1202 Machine for Industrial Applications Operator’s Manual SN 89596 – PDF DOWNLOAD

1 Product description 19
1.1 Technical description 20
1.1.1 General overview 20
1.1.2 Uppercarriage 21
1.1.3 Undercarriage 22
1.1.4 Energy recuperation cylinder (option) 23
1.2 Technical data 24
1.2.1 Vibration emission 24
1.2.2 Sound level 24
1.2.3 Specifications 24
2 Safety warnings 25
2.1 Information on these instructions 25
21.1 Representation of warning messages 25
2.1.2 Graphic symbols in these instructions 25
2.2 Intended use 26
2.21 Laws, rules, guidelines and safety regulations 26
2.22 Intended use 26
2.2.3 Foreseeable misuse 27
2.2.4 Operating conditions 27
22.5 Disposal 28
2.3 Description of staff 29
2.3.1 Personal protective equipment 29
2.3.2 Requirements for staff 29
2.3.3 Operating company 30
2.3.4 Operator 30
2.3.5 Maintenance staff 31
2.3.6 Electrical engineer 32
2.3.7 Refrigeration technician 32
2.3.8 Rigger 33
23.9 Spotter 34
Signs on the machine 35
2.41 Warning signs 35
2.42 Information signs 43
2.4.3 Control description sticker 51
2.4.4 Identification plate 51
Protective devices on the machine 52
2.51 Safety lever or folding console 52
2.5.2 Operator’s cab 52
2.5.3 Height-adjustable operator’s cab 52
2.5.4 Tip over protective structure (TOPS) 53
2.5.5 Roll over protective structure (ROPS) 53
2.5.6 Falling object protective structures (FOPS and FGPS) 54
Emergency equipment on the machine 54
2.6.1 Emergency exit (standard) 54
2.6.2 Fire extinguisher (option) 54
2.6.3 Emergency command devices of machine 55
2.6.4 Emergency stop function of machine 55
Safe operation 55
2.7.1 Intoxicants 55
2.7.2 Dangerous fuels and operating fluids 56
2.7.3 Transporting machine 56
2.7.4 Access to machine 57
2.7.5 Machine danger zone 58
2.7.6 Visibility 58
2.7.7 Protection against vibration 59
2.7.8 Operation of machine 60
27.9 Load-lifting work 62
Safe work 63
2.8.1 Machines with height adjustable cab 63
Safe maintenance 63
29.1 Spare parts 63
2.9.2 Heavy parts 64
2.9.3 Regular checks 64
2.10 Modifications to the machine 64
2.10.1 Modifications, add-ons and retrofittings 64
3 Control and operation 67
3.1 Control and operating elements 67
3.1.1 Overview of operator’s platform 67
3.1.2 Control unit A 69
3.1.3 Control unit B 70
3.1.4 Further control units 70
3.2 Display 71
3.2.1 Display 71
3.2.2 Status symbols 72
3.2.3 Start page menu 85
3.24 Camera menu 86
3.2.5 Automatic air conditioning 87
3.2.6 Operating status menu 91
3.27 System settings menu 91
3.2.8 Operating hour meter and kilometre counter submenu 93
3.2.9 Windscreen wiper interval submenu 93
3.2.10 Radio remote control submenu 94
3.2.11 Teleservice submenu 94
3.2.12 Display brightness submenu 96
3.2.13 Camera submenu 96
3.2.14 Unit selection submenu 97
3.2.15 System diagnosis submenu 97
3.2.16 Time zone and time submenu 98
3.2.17 Language selection submenu 99
3.2.18 Function settings menu 100
3.2.19 Central lubrication system submenu 102
3.2.20 Maintenance submenu 102
3.2.21 Sensor-controlled low idle automatic submenu (option) 103
3.2.22 Idling time until engine shut-off submenu (option) 103
3.2.23 SF submenu 103
3.2.24 User profile submenu 106
3.2.25 Diesel particulate filter submenu 107
3.2.26 Stick cylinder shut-off submenu (option) 107
3.2.27 Hoist cylinder shut-off submenu (option) 108
3.2.28 Workspace limitation submenu (option) 108
3.2.29 Automatic reversible fan drive submenu (option) 109
3.2.30 Bleeding hydraulic circuit submenu 109
3.2.31 Information menu 110
3.2.32 Operating time submenu 11
3.2.33 Fuel consumption submenu 11
3.2.34 Key assignment submenu 112
3.2.35 Electrical outputs submenu 113
3.2.36 Electrical inputs submenu 113
3.2.37 Tool Control menu 114
3.2.38 Service codes menu 114
3.3 Control 116
3.3.1 Battery main switch 116
3.3.2 Entering and exiting machine 117
3.3.3 Step lighting (option) 118
3.3.4 Emergency exit 118
3.3.5 Fire extinguisher (option) 119
3.3.6 Folding console 119
3.3.7 Operator’s seat 121
3.3.8 Safety belt 127
3.3.9 Exit protection (option) 128
3.3.10 Steering wheel 129
3.3.11 Ignition key 129
3.3.12 Confirmation button 130
3.3.13 Horn 131
3.3.14 Raising and lowering operator’s cab (option) 132
3.3.15 Windscreen 134
3.3.16 Sun blind 136
3.3.17 Viewing devices 137
3.3.18 Lighting 139
3.3.19 Cab lighting system 140
3.3.20 Beacon (option) 141
3.3.21 Windscreen wipers 142
3.3.22 Windscreen washer system 142
3.3.23 Auxiliary heater (option) 143
3.3.24 LiDAT (option) 143
Operation 144
3.4.1 Inspection tour before putting into service 144
3.42 Refuelling 145
3.43 Refuelling with electric refuelling pump (option) 146
3.4.4 Preheating system (option) 147
3.4.5 Immobiliser (option) 149
34.6 Preparing machine for dust intensive application 150
3.4.7 Preparing machine for use in biologically sensitive areas 151
3.4.8 Operator code (option) 151
3.4.9 Starting diesel engine 152
3.4.10 Bringing machine to operating temperature 163
3.4.11 Engine speed and operating mode 163
3.4.12 After starting 155
3.4.13 Sensor-controlled low idle automatic 156
3.4.14 Automatic engine shut-off after idling (option) 156
3.4.15 Shutting off diesel engine 157
3.4.16 Travelling and braking 157
3.4.17 Joystick steering 161
3.4.18 Four wheel steering (option) 162
3.4.19 Travel alarm (option) 163
3.4.20 Selecting operating mode of oscillating axle 164
3.4.21 Supporting machine 166
3.4.22 Controlling working attachment 169
3.4.23 Turning and braking uppercarriage 170
3.4.24 Slewing brake 170
3.4.25 Positioning slewing brake 171
3.4.26 Lowering boom actively (option) 171
3.4.27 Lowering stick actively (option) 172
3.4.28 Selecting the working tool 172
3.4.29 Controlling special working attachment with mini-joystick 172
3.4.30 Changing over control of right mini-joystick (option) 173
3.4.31 Grapple priority (option) 175
3.4.32 AutoLift (Option) 176
3.4.33 Magnet system (option) 176
3.4.34 Reversible fan drive for radiator cleaning (option) 178
3.5 Shut-off functions 180
3.5.1 Stick cylinder shut-off (option) 180
3.5.2 Height limit (option) 183
3.5.3 Overload warning system (option) 192
3.6 General working methods 195
3.6.1 Working without damaging the machine 195
3.6.2 Putting machine in working position 196
3.6.3 Transferring loads 197
3.6.4 Loading transport vehicle 197
3.6.5 Lifting loads 198
3.6.6 Use of banksmen 198
3.7 Installing and removing working attachment 200
3.7.1 Using quick coupler 200
3.7.2 Installing and removing grapple on industrial stick 200
3.7.3 Installing and removing boom 203
3.8 Parking machine 204
3.9 Transport 205
3.9.1 Preparatory activities 205
3.9.2 Driving machine onto low-loader 205
3.9.3 Lifting machine 206
3.9.4 Tying down machine 207
3.10 Emergency operation 208
3.10.1 Jump starting 208
3.10.2 Lowering working attachment when engine is shut off 209
3.10.3 Lowering operator’s cab in an emergency (option) 209
3.10.4 Towing 210
3.10.5 Transmission 213
4 Malfunctions 215
4.1 Service code tables 215
41.1 Warning symbols 215
4.2 Fault – Cause – Remedy 221
4.2.1 Diesel engine and fuel system 221
422 Hydraulic system 224
42.3 Electrical system 225
4.2.4 Heating, ventilation and air conditioning unit 225
4.2.5 Working attachment 226
4.3 Problem remedy 227
4.3.1 Uppercarriage fuses and relays 227
4.3.2 Operator’s platform fuses and relays 234
5 Maintenance 239
5.1 Inspection and maintenance schedule 239
5.2 Filling quantities and lubrication chart 246
5.2.1 Filling quantities 246
5.2.2 Lubricating chart 248
5.3 Fuels, lubricants and operating fluids 250
5.3.1 Diesel fuels 250
5.3.2 Engine oils 250
5.3.3 Refrigerant 251
53.4 Coolant 251
5.3.5 Hydraulic oils 252
5.3.6 Axle oils 254
5.3.7 Gear oils 255
5.3.8 Transmission oils 255
5.3.9 Pump distributor gear oils 256
5.3.10 Energy recuperation cylinder oils 257
5.3.11 Greases 257
5.3.12 Windscreen washer fluid 258
5.3.13 Lubricants and care products for electrical and mechanical systems 258
5.4 Access points for maintenance work 259
5.4.1 Access points on uppercarriage 259
5.5 Preparing for maintenance 261
5.5.1 Preparing for maintenance 261
5.6 General maintenance 263
5.6.1 Welding 263
5.6.3 Corrosion-proofing piston rods 263
5.6.4 Cleaning the machine 264
5.6.5 Cleaning the fan and radiator 266
Complete machine 267
5.7.1 Checking machine for proper condition and tightness 267
5.7.2 Checking components for cracks 267
5.7.3 Lubricating hinges, locks and gas pressure springs of doors, hoods and
windows 267
5.7.4 Cleaning and treating rubber seals on doors and hoods 267
Drive group 268
5.8.1 Diesel engine: Bringing into maintenance position 268
5.8.2 Diesel engine: Checking oil level 268
5.8.3 Diesel engine: Checking condition, tightness and cleanliness 269
5.8.4 Fuel pre-filter: Draining water 270
5.8.5 Air filter: Emptying dust collecting tank 271
5.8.6 Air filter: Replacing main filter cartridge 272
5.8.7 Air filter: Replacing safety filter cartridge 274
5.8.8 Air filter and air lines: Checking tightness and condition 275
5.8.9 Diesel particulate filter (option): Activating and deactivating
regeneration 277
Cooling system 283
5.9.1 Checking coolant level 283
5.9.2 Checking cooling system and heat exchanger for contamination and
cleaning 284
Working hydraulics 286
5.10.1 Depressurising hydraulic system 286
5.10.2 Hydraulic tank: Checking oil level 286
5.10.3 Hydraulic tank: Draining water and sediments 289
5.10.4 Return filter: Checking and cleaning magnetic rod 290
5.10.5 Bypass filter (option): Checking degree of contamination of filter
cartridge 291
Electrical system 293
5.11.1 General information 293
Axles 294
5.12.1 Lubricating axles 294
5.12.2 Tyres: Checking tyre pressure 295
5.12.3 Tyres: checking foam-filled tyres 296
5.12.4 Wheels: Checking mounting of wheel nuts 297
5.13 Working attachment 298
5.13.1 Lubricating working tool 298
5.13.2 Checking pin connections for secure seating 298
5.13.3 Checking steel parts for cracks 298
5.13.4 Pin bearing: checking for wear 299
5.13.5 Energy recuperation cylinder: Performing visual inspection 299
5.14 Operator’s cab, heating and air conditioning 300
5.14.1 Filling with windscreen washer fluid 300
5.14.2 Heating: Checking function 300
5.14.3 Auxiliary heater (option): Checking function 302
5.14.4 Switching on air conditioning unit 302
5.14.5 Checking and cleaning condenser 302
5.16 Lubrication system 304
5.15.1 Lubrication system: Filling with grease 304
5.15.2 Checking lubrication of bearings (grease collar) 305
5.15.3 Pipes, hoses and lubricating points: Checking tightness and condition 306
5.15.4 Checking function of entire system, pumps and control 306
5.16 Slewing gearbox and slewing ring 312
5.16.1 Slewing gearbox: Checking oil level 312
6 Appendix 315
Index 317

Questions? Email us: [email protected]

IMAGES PREVIEW OF THE MANUAL:

PLEASE NOTE:

  • This is the SAME exact manual used by your dealers to fix your vehicle.
  • The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
  • Any queries / doubts regarding your purchase, please feel free to contact [email protected]

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