Liebherr LH 40 M Litronic 1215 (USA / CAN) Machine for Industrial Applications Operator’s Manual SN 89396 – PDF DOWNLOAD
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Liebherr LH 40 M Litronic 1215 (USA / CAN) Machine for Industrial Applications Operator’s Manual SN 89396 – PDF DOWNLOAD
Product ID
Manufacturer: Liebherr-Hydraulikbagger GmbH
Type: LH 40 M Litronic
Type no.: 1215 (USA / CAN)
From Serial no.: 89396
Description
Liebherr LH 40 M Litronic 1215 (USA / CAN) Machine for Industrial Applications Operator’s Manual SN 89396 – PDF DOWNLOAD
FILE DETAILS:
Liebherr LH 40 M Litronic 1215 (USA / CAN) Machine for Industrial Applications Operator’s Manual SN 89396 – PDF DOWNLOAD
Language : English
Pages : 408
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Liebherr LH 40 M Litronic 1215 (USA / CAN) Machine for Industrial Applications Operator’s Manual SN 89396 – PDF DOWNLOAD
Product ID
Manufacturer: Liebherr-Hydraulikbagger GmbH
Type: LH 40 M Litronic
Type no.: 1215 (USA / CAN)
From Serial no.: 89396
Preface:
- This operating manual is intended for you as the machine operator or as a member of the maintenance personnel. It contains warnings, important information and tips for working with the machine. It simplifies the process of familiarisation and getting to know the machine, and helps to avoid faults caused by incorrect operation.
- Compliance with the operating manual increases the reliability and service life of the machine.
- The operating manual must be kept with the machine. Make sure that a copy is always kept close to hand at the workplace.
- Read the operating manual before initial commissioning and subsequently at regular intervals. Everyone who carries out work with or on the machine must be familiar with and use this operating manual.
Examples of this work:
– Operation including setup and fitting attachments, elimination of faults, care,
disposal of service products and consumables
– Maintenance including servicing, inspection and repair
– Transporting or loading the machine
- The owner is responsible for supplementing the operating manual with instructions based on existing national regulations on accident prevention and environmental protection. In addition to this operating manual and the regulations on accident prevention applicable in the user’s country and at the place of use, it is also necessary to comply with the recognised technical rules on safety and technically proficient working.
- Some sections of this operating manual do not apply to all machines.
- Some illustrations in this operating manual may show details and implements that are different from your machine.
- In some illustrations, protective devices and covers have been removed to provide a clearer representation.
- Liebherr machines are subject to continuous development and improvement. This may have resulted in modifications to your machine which are possibly not referred to in this operating manual.
- If you require further explanations or information, please contact Liebherr customer service.
Liability and warranty:
- Due to the wide variety of products offered by other manufacturers (e.g. service products, lubricants, tool attachments and spare parts), Liebherr cannot examine the general suitability and absence of defects in third-party products which are used in or on Liebherr products. The same applies to possible interactions between third-party products and Liebherr products.
- Third-party products are used in or on Liebherr machines at the user’s own discretion.
Liebherr does not offer any warranty or accept any liability for losses of anykind caused by failures of or damage to Liebherr machines attributable to the use of third-party products. - Furthermore, Liebherr will not recognise any warranty claims attributable to incorrect operation, inadequate maintenance or the failure to follow safety instructions.
Modifications, conditions, copyright:
- Liebherr reserves the right to make modifications in the course of technical development, without issuing prior notification.
- Information and illustrations in these instructions are not allowed to be duplicated, distributed or used for the purposes of competing with Liebherr. All rights under copyright legislation are expressly reserved.
- The aforementioned provisions do not extend the warranty and liability conditions in the general terms and conditions of business of Liebherr.
TABLE OF CONTENTS:
Liebherr LH 40 M Litronic 1215 (USA / CAN) Machine for Industrial Applications Operator’s Manual SN 89396 – PDF DOWNLOAD
1.1 Technical description 17
2.1 Information on these instructions 27
2.3.1 Personal protective equipment 31
2.3.2 Requirements for staff 31
2.3.3 Operating company 32
2.3.4 Operator 32
2.3.5 Maintenance staff 33
2.3.6 Electrical engineer 34
2.3.7 Refrigeration technician 34
2.3.8 Slinger 35
2.3.9 Spotter 36
Signs on the machine 37
2.41 Warning signs 37
2.4.2 Safety signs (USA) 11
2.4.3 Information signs 44
2.44 Control description sticker 48
2.4.5 Identification tag (USA) 49
Protective devices on the machine 49
2.51 Safety lever or folding console 49
2.5.2 Operator’s cab 49
2.5.3 Height-adjustable operator’s cab 50
2.5.4 Tip over protective structure (TOPS) 50
2.5.5 Roll over protective structure (ROPS) 51
2.5.6 Falling object protective structures (FOPS and FGPS) 51
Emergency equipment on the machine 52
2.6.1 Emergency exit (standard) 52
2.6.2 Fire extinguisher (option) 52
2.6.3 Emergency command devices of machine 52
2.6.4 Emergency stop function of machine 53
Safe operation 53
2.7.1 Intoxicants 53
2.7.2 Dangerous fuels and operating fluids 53
2.7.3 Transporting machine 54
27.4 Access to machine 54
2.7.5 Machine danger zone 55
2.7.6 Visibility 55
2.7.8 Operation of machine 57
2.7.9 Load-lifting work 60
2.8 Safe work 60
2.8.1 Machines with height adjustable cab 60
2.9 Safe maintenance 61
2.9.1 Spare parts 61
2.9.2 Heavy parts 61
2.9.3 Regular checks 61
2.10 Madifications to the machine 62
2.10.1 Modifications, add-ons and retrofittings 62
3 Control and operation 63
3.1 Control and operating elements 63
3.1.1 Overview of operator’s platform 63
3.1.2 Control unit A 65
3.1.3 Control unit B 66
3.1.4 Further control units 66
3.2 Display 67
3.2.1 Display 67
3.2.2 Status symbols 68
3.2.3 Start page menu 81
3.24 Camera menu 82
3.2.5 Automatic air conditioning 83
3.2.6 Operating status menu 87
3.2.7 Diesel particulate filter submenu (option) 87
submenu (option) 88
3.2.9 System settings menu 89
3.2.10 Operating hour meter and odometer submenu 90
3.2.11 Windscreen wiper interval submenu 90
3.2.12 Radio remote control submenu Co)
3.2.13 Display settings submenu 92
3.2.14 Display brightness and display volume submenu 92
3.2.15 Camera image contrast submenu 93
3.2.17 Regional settings and system parameters submenu 94
3.2.18 Unit selection submenu 94
3.2.19 System diagnosis submenu 95
3.2.20 Time zone submenu 95
3.2.21 Time format and date format submenu 96
3.2.22 Language selection submenu 96
3.2.23 Electrical outputs submenu 97
3.2.24 Electrical inputs submenu 98
3.2.25 Function settings menu 98
3.2.26 Central lubrication system submenu (option) 100
3.2.27 Maintenance submenu 100
3.2.28 SF submenu 102
3.2.29 Stick cylinder shut-off submenu (option) 104
3.2.30 Hoist cylinder shut-off submenu (option) 105
3.2.31 Stick cylinder shut-off and hoist cylinder shut-off submenu (option) 105
3.2.32 Workspace limitation submenu (option) 106
3.2.33 Automatic reversible fan drive submenu (option) 106
3.2.34 Comfort slewing brake submenu (option) 107
3.2.35 Bleeding hydraulic circuit submenu 108
3.2.36 Information menu 108
3.2.37 Operating time submenu 109
3.2.38 Fuel consumption submenu 110
3.2.39 Key assignment submenu 110
3.2.40 Tool Control menu 11
3.2.41 Service codes menu 11
3.3 Control 113
3.3.1 Battery main switch 113
3.3.2 Entering and exiting machine 114
3.3.3 Step lighting (option) 115
3.3.4 Emergency exit 116
3.3.5 Fire extinguisher (option) 116
3.3.6 Folding console 116
3.3.7 Operator’s seat 118
3.3.8 Safety belt 124
LIEBHERR 189396
LHB/M2219558/01/2018-12-18/en
3.3.10 Steering wheel 126
3.3.11 Ignition key 126
3.3.12 Confirmation button 127
3.3.13 Horn 128
3.3.14 Raising and lowering operator’s cab (option) 129
3.3.15 Windscreen 131
3.3.16 Sun blind 133
3.3.17 Viewing devices 134
3.3.18 Lighting 136
3.3.19 Cab lighting system 137
3.3.20 Beacon (option) 138
3.3.21 Windscreen wipers 139
3.3.22 Windscreen washer system 139
3.3.23 Auxiliary heater (option) 140
3.3.24 LiDAT (option) 140
3.4 Operation 141
3.4.1 Inspection tour before putting into service 141
3.42 Refuelling 142
3.4.3 Refuelling with electric refuelling pump (option) 142
3.4.4 Filling with diesel exhaust fluid 144
3.4.5 Preheating system for fuels and operating fluids (option) 145
3.4.6 Immobiliser (option) 146
3.4.7 Preparing machine for dust intensive application 148
3.4.8 Preparing machine for use in biologically sensitive areas 148
3.4.9 Starting diesel engine 149
3.4.10 Bringing machine to operating temperature 149
3.4.11 Engine speed and operating mode 150
3.4.12 After starting 151
3.4.13 Sensor-controlled low idle automatic 152
3.4.14 Automatic engine stop after idling (option) 153
3.4.15 Shutting off diesel engine 154
3.4.16 Shutting off diesel engine in an emergency 154
3.4.17 Travelling and braking 155
3.4.18 Joystick steering 157
1 Hom Litronic – 1215 (USA / CAN) LIEBHERR orzo ”
Contents Operator’s manual
3.4.19 Four wheel steering (option) 159
3.4.20 Travel alarm (option) 160
3.4.21 Locking and unlocking oscillating axle 160
3.4.22 Supporting machine 162
3.4.23 Controlling working attachment 164
3.4.24 Turning and braking uppercarriage 165
3.4.25 Slewing brake 166
3.4.26 Positioning slewing brake 171
3.4.27 Hoist cylinder pressure warning device (option) 171
3.4.28 Lowering boom actively (option) 171
3.4.29 Retracting stick actively (option) 172
3.4.30 Selecting the working tool 172
3.4.31 Controlling special working attachment with mini-joystick 173
3.4.32 Changing over control of right mini-joystick (option) 174
3.4.33 Grapple priority (option) 175
3.4.34 AutoLift (Option) 176
3.4.35 Magnet system (option) 176
3.4.36 Reversible fan drive for radiator cleaning (option) 178
3.5.1 Stick cylinder shut-off (option) 181
3.6.1 Working without damaging the machine 221
LHB/M2219558/01/2018-12-18/en
3.6.9 Use of banksmen 227
3.7 Installing and removing working attachment 235
3.7.1 Using quick coupler 235
3.7.2 Installing and removing grapple on industrial stick 235
3.7.3 Installing and removing boom 238
3.8 Parking machine 239
3.9 Transport 240
3.9.1 Preparatory activities 240
3.9.2 Driving machine onto low-loader 240
3.9.3 Tying down the machine 241
3.10 Emergency operation 242
3.10.1 Jump starting 242
3.10.2 Lowering working attachment when engine is shut off 243
3.10.3 Lowering operator’s cab in an emergency (option) 243
3.10.4 Towing 244
3.10.5 Transmission 247
4 Malfunctions 249
4.1 Service code tables 249
41.1 Warning symbols 249
4.2 Fault – Cause – Remedy 256
42.1 Diesel engine and fuel system 256
422 Hydraulic system 259
4.23 Electrical system 260
4.2.4 Heating, ventilation and air conditioning unit 260
425 Working attachment 261
4.3 Problem remedy 262
4.3.1 Fuses and relays in the uppercarriage 262
4.3.2 Operator’s platform fuses and relays 268
5 Maintenance 275
5.1 Inspection and maintenance schedule 275
5.2 Filling quantities and lubrication chart 282
5.2.1 Filling quantities 282
Fuels, lubricants and operating fluids 286
5.3.1 Diesel fuels 286
5.3.2 Diesel exhaust fluids 286
5.3.3 Engine oils 287
5.3.4 Refrigerant 288
5.3.5 Coolant 289
5.3.6 Hydraulic oils 290
5.3.7 Axle oils 292
5.3.8 Gearoils 293
5.3.9 Transmission oils 293
5.3.10 Pump distributor gear oils 294
5.3.11 Energy recuperation cylinder oils 295
5.3.12 Greases 295
5.3.13 Windscreen washer fluid 295
5.3.14 Lubricants and care products for electrical and mechanical systems 296
Access points for maintenance work 297
5.4.1 Access points on uppercarriage 297
5.4.2 Access points under the uppercarriage 299
Preparing for maintenance 300
5.5.1 Preparing for maintenance 300
General maintenance 302
5.6.1 Welding 302
5.6.2 Corrosion-proofing piston rods 302
5.6.3 Cleaning the machine 303
5.6.4 Cleaning the fan and radiator 305
Complete machine 306
5.7.1 Checking machine for proper condition and tightness 306
5.7.2 Checking components for cracks 306
5.7.3 Lubricating hinges, locks and gas pressure springs of doors, hoods and
windows 306
5.7.4 Cleaning and treating rubber seals on doors and hoods 306
Drive group 307
5.8.1 Diesel engine: Bringing into maintenance position 307
5.8.2 Diesel engine: Checking oil level 307
LIEBHERR 189396
LHB/M2219558/01/2018-12-18/en
5.8.12 Diesel particulate filter: Checking tightening torque of filter module
Contents Operator’s manual
5.14.1 Filling with windscreen washer fluid 343
5.14.2 Heating: Checking function 343
5.14.3 Auxiliary heater (option): Checking function 345
5.14.4 Switching on air conditioning unit 345
5.14.5 Checking and cleaning air conditioning condenser 346
5.15.1 Checking lubrication of bearings (grease collar) 347
5.16.1 Slewing gearbox: Checking oil level 348
Index 353
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