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Liebherr LH 50 M Litronic High Rise 1216 Machine for Industrial Applications Operator’s Manual SN 89799 – PDF DOWNLOAD

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Liebherr LH 50 M Litronic High Rise 1216 Machine for Industrial Applications Operator’s Manual SN 89799 – PDF DOWNLOAD

Product ID
Manufacturer: Liebherr Hydraulikbagger GmbH
Type: LH 50 M Litronic High Rise
Type no.: 1216
From Serial no.: 89799

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Description

Liebherr LH 50 M Litronic High Rise 1216 Machine for Industrial Applications Operator’s Manual SN 89799 – PDF DOWNLOAD

FILE DETAILS:

Liebherr LH 50 M Litronic High Rise 1216 Machine for Industrial Applications Operator’s Manual SN 89799 – PDF DOWNLOAD

Language : English
Pages : 394
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Liebherr LH 50 M Litronic High Rise 1216 Machine for Industrial Applications Operator’s Manual SN 89799 – PDF DOWNLOAD

Product ID
Manufacturer: Liebherr Hydraulikbagger GmbH
Type: LH 50 M Litronic High Rise
Type no.: 1216
From Serial no.: 89799

Preface:

  • This operating manual is intended for you as the machine operator or as a member of the maintenance personnel. It contains warnings, important information and tips for working with the machine. It simplifies the process of familiarisation and getting to know the machine, and helps to avoid faults caused by incorrect operation.
  • Compliance with the operating manual increases the reliability and service life of the machine.
  • The operating manual must be kept with the machine. Make sure that a copy is always kept close to hand at the workplace.
  • Read the operating manual before initial commissioning and subsequently at regular intervals. Everyone who carries out work with or on the machine must be familiar with and use this operating manual.

Examples of this work:
Operation including setup and fitting attachments, elimination of faults, care,
disposal of service products and consumables
Maintenance including servicing, inspection and repair
Transporting or loading the machine

  • The owner is responsible for supplementing the operating manual with instructions based on existing national regulations on accident prevention and environmental protection. In addition to this operating manual and the regulations on accident prevention applicable in the user’s country and at the place of use, it is also necessary to comply with the recognised technical rules on safety and technically proficient working.
  • Some sections of this operating manual do not apply to all machines.
  • Some illustrations in this operating manual may show details and implements that are different from your machine.
  • In some illustrations, protective devices and covers have been removed to provide a clearer representation.
  • Liebherr machines are subject to continuous development and improvement. This may have resulted in modifications to your machine which are possibly not referred to in this operating manual.
  • If you require further explanations or information, please contact Liebherr customer service.

TABLE OF CONTENTS:

Liebherr LH 50 M Litronic High Rise 1216 Machine for Industrial Applications Operator’s Manual SN 89799 – PDF DOWNLOAD

1 Product description 19
1.1 Technical description 20
1.1.1 General overview 20
1.1.2 Uppercarriage 21
1.1.2 Undercarriage 22
1.2 Technical data 23
1.2.1 Vibration emission 23
1.2.2 CO2 emissions of diesel engine 23
1.2.3 Sound level 24
1.2.4 Specifications 25
2 Safety warnings 27
2.1 Information on these instructions 27
21.1 Representation of warning messages 27
2.1.2 Graphic symbols in these instructions 27
2.2 Intended use 28
2.21 Laws, rules, guidelines and safety regulations 28
2.22 Foreseeable misuse 28
2.2.3 Operating conditions 29
2.2.4 Disposal 30
2.3 Description of staff 30
2.3.1 Personal protective equipment 30
2.3.2 Requirements for staff 31
2.3.3 Operating company 31
2.3.4 Operator 32
2.3.5 Maintenance staff 32
2.3.6 Electrical engineer 33
2.3.7 Refrigeration technician 34
2.3.8 Slinger 35
2.3.9 Spotter 35
2.4 Signs on the machine 36
2.41 Warning signs 36
2.42 Information signs 41
2.4.3 Control description sticker 45
2.44 Identification plate 46
2.5 Protective devices on the machine 46
2.51 Safety lever or folding console 46
2.5.2 Operator’s cab 46
2.5.3 Height-adjustable operator’s cab 47
2.5.4 Tip over protective structure (TOPS) 47
2.5.5 Roll over protective structure (ROPS) 48
2.5.6 Falling object protective structures (FOPS and FGPS) 48
2.6 Emergency equipment on the machine 49
2.6.1 Emergency exit (rescue system) 49
2.6.2 Fire extinguisher (option) 49
2.6.3 Emergency command devices of machine 49
26.4 Emergency stop function of machine 50
2.7 Safe operation 50
2.7.1 Intoxicants 50
2.7.2 Dangerous fuels and operating fluids 50
2.7.3 Transporting machine 51
2.7.4 Access to machine 51
2.7.5 Machine danger zone 52
2.7.6 Visibility 52
2.7.7 Protection against vibration 53
2.7.8 Operation of machine 54
2.7.9 Load-lifting work 57
2.8 Safe work 57
2.8.1 Machine with turret 57
2.8.2 Machines with height adjustable cab 58
2.9 Safe maintenance 58
29.1 Spare parts 58
2.9.2 Heavy parts 59
2.9.3 Regular checks 59
2.10 Modifications to the machine 59
2.10.1 Modifications, add-ons and retrofittings 59
3 Control and operation 61
3.1 Control and operating elements 61
3.1.1 Overview of operator’s platform 61
3.1.2 Control unit A 63
3.1.3 Control unit B 64
3.1.4 Further control units 64
3.2 Display 65
3.2.1 Display 65
3.2.2 Status symbols 66
3.2.3 Start page menu 79
3.24 Camera menu 80
3.2.5 Automatic air conditioning 81
3.2.6 Operating status menu 85
3.2.7 Diesel particulate filter submenu (option) 85
3.2.8 Sensor-controlled low idle automatic and automatic engine stop
submenu (option) 86
3.29 System settings menu 87
3.2.10 Operating hour meter and odometer submenu 88
3.2.11 Windscreen wiper interval submenu 88
3.2.12 Radio remote control submenu 89
3.2.13 Display settings submenu 90
3.2.14 Display brightness and display volume submenu 90
3.2.15 Camera image contrast submenu 91
3.2.16 Camera return time submenu NM
3.2.17 Regional settings and system parameters submenu 92
3.2.18 Unit selection submenu 92
3.2.19 System diagnosis submenu 93
3.2.20 Time zone submenu 93
3.2.21 Time format and date format submenu 94
3.2.22 Language selection submenu 94
3.2.23 Electrical outputs submenu 95
3.2.24 Electrical inputs submenu 96
3.2.25 Function settings menu 96
3.2.26 Central lubrication system submenu (option) 98
3.2.27 Maintenance submenu 98
3.2.28 SF submenu 100
3.2.29 Stick cylinder shut-off submenu (option) 102
3.2.30 Hoist cylinder shut-off submenu (option) 103
3.2.31 Stick cylinder shut-off and hoist cylinder shut-off submenu (option) 103
3.2.32 Workspace limitation submenu (option) 104
3.2.33 Automatic reversible fan drive submenu (option) 104
3.2.34 Comfort slewing brake submenu (option) 105
3.2.35 Bleeding hydraulic circuit submenu 106
3.2.36 Information menu 106
3.2.37 Operating time submenu 107
3.2.38 Fuel consumption submenu 108
3.2.39 Key assignment submenu 108
3.2.40 Tool Control menu 109
3.2.41 Service codes menu 109
3.3 Control 11
3.3.1 Battery main switch 11
3.3.2 Entering and exiting machine 112
3.3.3 Step lighting 113
3.3.4 Emergency exit 114
3.3.5 Fire extinguisher (option) 116
3.3.6 Folding console 117
3.3.7 Operator’s seat 118
3.3.8 Safety belt 124
3.3.9 Exit protection (option) 125
3.3.10 Steering wheel 126
3.3.11 Ignition key 126
3.3.12 Confirmation button 127
3.3.13 Horn 128
3.3.14 Raising and lowering operator’s cab (option) 129
3.3.16 Windscreen 131
3.3.16 Sun blind 133
3.3.17 Viewing devices 134
3.3.18 Lighting 136
3.3.19 Cab lighting system 137
3.3.20 Beacon (option) 138
3.3.21 Windscreen wipers 139
3.3.22 Windscreen washer system 139
3.3.23 Auxiliary heater (option) 140
3.3.24 LiDAT (option) 140
3.4 Operation 141
3.4.1 Inspection tour before putting into service 141
34.2 Refuelling 142
3.43 Refuelling with electric refuelling pump (option) 143
3.4.4 Filling with diesel exhaust fluid 144
3.4.5 Preheating system for fuels and operating fluids (option) 145
3.4.6 Immobiliser (option) 147
3.47 Preparing machine for dust intensive application 149
3.4.8 Preparing machine for use in biologically sensitive areas 149
3.4.9 Operator code (option) 149
3.4.10 Starting diesel engine 150
3.4.11 Bringing machine to operating temperature 151
3.4.12 Engine speed and operating mode 151
3.4.13 After starting 153
3.4.14 Sensor-controlled low idle automatic 154
3.4.15 Automatic engine stop after idling (option) 154
3.4.16 Shutting off diesel engine 156
3.4.17 Shutting off diesel engine in an emergency 156
3.4.18 Travelling and braking 157
3.4.19 Joystick steering 159
3.4.20 Travel alarm (option) 160
3.4.21 Locking and unlocking oscillating axle 161
3.4.22 Observe the inclination angle 162
3.4.23 Supporting machine 163
3.4.24 Controlling working attachment 166
3.4.25 Turning and braking uppercarriage 167
3.4.26 Slewing brake 167
3.4.27 Positioning slewing brake 172
3.4.28 Hoist cylinder pressure warning device (option) 173
3.4.29 Lowering boom actively (option) 173
3.4.30 Retracting stick actively (option) 173
3.4.31 Selecting the working tool 174
3.4.32 Controlling special working attachment with mini-joystick 174
3.4.33 Changing over control of right mini-joystick (option) 175
3.4.34 Grapple priority (option) 177
3.4.35 Autolift (Option) 178
3.4.36 Magnet system (option) 178
3.4.37 Reversible fan drive for radiator cleaning (option) 180
3.5 Shut-off functions 182
3.5.1 Stick cylinder shut-off (option) 182
3.5.2 Hoist cylinder shut-off (option) 185
3.5.3 Height limitation 189
3.5.4 Depth limitation (option) 198
3.5.5 Overload warning system (option) 210
3.5.6 Load moment limitation (option) 212
3.6 General working methods 219
3.6.1 Working without damaging the machine 219
3.6.2 Putting machine in working position 220
3.6.3 Travelling at operating location 221
3.6.4 Travelling under obstacles 222
3.6.5 Handling loads 222
3.6.6 Loading transport vehicle 223
3.6.7 Lifting loads 223
3.6.8 Use of banksmen 224
3.7 Installing and removing working attachment 225
3.7.1 Using quick coupler 225
3.7.2 Installing and removing grapple on industrial stick 225
3.7.3 Installing and removing boom 228
3.8 Parking machine 229
3.9 Transport and assembly 230
3.10 Emergency operation 231
3.10.1 Jump starting 231
3.10.2 Lowering working attachment when engine is shut off 232
3.10.3 Lowering operator’s cab in an emergency (option) 232
4 Malfunctions 235
4.1 Service code tables 235
41.1 Warning symbols 235
4.2 Fault – Cause – Remedy 242
4.21 Diesel engine and fuel system 242
4.22 Hydraulic system 245
4.2.3 Electrical system 246
4.2.4 Heating, ventilation and air conditioning unit 246
425 Working attachment 247
4.3 Problem remedy 248
4.3.1 Fuses and relays in the uppercarriage 248
4.3.2 Operator’s platform fuses and relays 254
5 Maintenance 261
5.1 Inspection and maintenance schedule 261
5.2 Filling quantities and lubrication chart 268
5.2.1 Filling quantities 268
5.2.2 Lubricating chart 270
5.3 Fuels, lubricants and operating fluids 272
6.3.1 Diesel fuels 272
5.3.2 Diesel exhaust fluids 272
5.3.3 Engine oils 273
5.3.4 Refrigerant 274
5.3.56 Coolant 275
5.3.6 Hydraulic oils 276
5.3.7 Axle oils 278
53.8 Gearails 279
5.3.9 Pump distributor gear oils 279
5.3.10 Energy recuperation cylinder oils 280
5.3.11 Greases 281
5.3.12 Windscreen washer fluid 281
5.3.13 Lubricants and care products for electrical and mechanical systems 281
5.4 Access points for maintenance work 28
5.4.1 Access points on uppercarriage 282
5.4.2 Access points under the uppercarriage 284
5.5 Preparing for maintenance 285
5.5.1 Preparing for maintenance 285
56 General maintenance 287
5.6.1 Welding 287
5.6.2 Corrosion-proofing piston rods 287
5.6.3 Cleaning the machine 288
5.6.4 Cleaning the fan and radiator 290
5.7 Complete machine 291
5.7.1 Checking machine for proper condition and tightness 291
5.7.2 Checking components for cracks 291
5.7.3 Lubricating hinges, locks and gas pressure springs of doors, hoods and
windows 291
5.7.4 Cleaning and treating rubber seals on doors and hoods 291
5.7.5 Checking rescue system (option) 292
5.8 Drive group 293
5.8.1 Diesel engine: Bringing into maintenance position 293
5.8.2 Diesel engine: Checking oil level 293
5.8.3 Diesel engine: Checking condition, tightness and cleanliness 294
5.8.4 Fuel pre-filter: Draining water 295
5.8.5 Fuel tank: Draining water and sediments 295
5.8.6 Air filter: Emptying dust collecting tank 297
5.8.7 Air filter: Replacing main filter cartridge 298
5.8.8 Air filter: Replacing safety filter cartridge 300
5.8.9 Air filter and air lines: Checking tightness and condition 301
5.8.10 Pump distributor gear: Checking oil level 303
5.8.11 Diesel particulate filter: Activating and deactivating regeneration 304
5.8.12 Diesel particulate filter: Checking tightening torque of filter module
profile clamps 309
5.9 Cooling system 311
5.9.1 Checking coolant level 311
5.9.2 Checking cooling system and heat exchanger for contamination 312
5.10 Working hydraulics 314
5.10.1 Depressurising hydraulic system 314
5.10.2 Hydraulic tank: Checking oil level 314
5.10.3 Hydraulic tank: Draining water and sediments 317
5.10.4 Return filter: Checking and cleaning magnetic rod 319
5.10.5 Return leakage oil filter: Replacing filter cartridge 320
5.10.6 Bypass filter (option): Checking degree of contamination of filter
cartridge 321
5.11 Electrical system 322
5.11.1 General information 322
5.12 Axles 323
5.12.1 Screw plug tightening torques 323
5.12.2 Screw plug tightening torques 323
5.12.3 Lubricating axles 323
5.12.4 Tyres: Checking tyre pressure 325
5.12.5 Tyres: checking foam-filled tyres 326
5.12.6 Wheels: Checking mounting of wheel nuts 326
5.13 Working attachment 328
5.13.1 Lubricating working tool 328
5.13.2 Checking pin connections for secure seating 328
5.13.3 Checking steel parts for cracks 328
5.13.4 Pin bearing: checking for wear 329
5.13.5 Energy recuperation cylinder: Performing visual inspection 329
5.14 Operator’s cab, heating and air conditioning 330
5.14.1 Filling with windscreen washer fluid 330
5.14.2 Heating: Checking function 330
5.14.3 Auxiliary heater (option): Checking function 332
5.14.4 Switching on air conditioning unit 332
5.14.5 Checking and cleaning air conditioning condenser 333
5.15 Lubrication system 334
5.15.1 Checking lubrication of bearings (grease collar) 334
5.15.2 Pipes, hoses and lubricating points: Checking tightness and condition 334
5.16 Slewing gearbox and slewing ring 335
5.16.1 Slewing gearbox: Checking oil level 335
6 Appendix 337
Index 339

Need help? Contact: [email protected]

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PLEASE NOTE:

  • This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
  • Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

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