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Liebherr LH 60 C Litronic 1528 Material Handling Machine Operator’s Manual 71766 – PDF DOWNLOAD

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Liebherr LH 60 C Litronic 1528 Material Handling Machine Operator’s Manual 71766 – PDF DOWNLOAD

Product ID
Manufacturer : Liebherr-Hydraulikbagger GmbH
Type : LH 60 C Litronic
Type no. : 1528
From Serial no. : 71766

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Description

Liebherr LH 60 C Litronic 1528 Material Handling Machine Operator’s Manual 71766 – PDF DOWNLOAD

FILE DETAILS:

Liebherr LH 60 C Litronic 1528 Material Handling Machine Operator’s Manual 71766 – PDF DOWNLOAD

Language : English
Pages : 416
Downloadable : Yes
File Type : PDF
Size: 87.9 MB

DESCRIPTION:

Liebherr LH 60 C Litronic 1528 Material Handling Machine Operator’s Manual 71766 – PDF DOWNLOAD

Product ID
Manufacturer : Liebherr-Hydraulikbagger GmbH
Type : LH 60 C Litronic
Type no. : 1528
From Serial no. : 71766

Preface:

  • This operator’s manual is intended for you as operator or maintenance staff. It contains warnings, important information and tips for working with the machine. It simplifies the process of familiarisation and getting to know the machine, and helps to avoid malfunctions caused by incorrect operation.
  • Compliance with the operator’s manual increases the reliability and service life of the machine.
  • The operator’s manual must be kept with the machine. Make sure that a copy is always kept close to hand at the workplace.
  • Read the operator’s manual before putting into service for the first time and subsequently at regular intervals. Everyone who carries out work with or on the machine must be familiar with and use this operator’s manual.

Examples of this work:

Operation including setup and fitting attachments, elimination of malfunctions,care, disposal of lubricants and fuels
Service including maintenance, inspection and repair work
Transporting or loading the machine

The owner is responsible for supplementing the operator’s manual with instructions based on existing national regulations on accident prevention and environmental protection. In addition to this operator’s manual and the regulations on accident prevention applicable in the user’s country and at the place of use, it is also necessary to comply with the recognised technical rules on safety and technically proficient working.

  • Some sections of this operator’s manual do not apply to all machines. Some illustrations in this operator’s manual may show details and implements that are different from your machine. In some illustrations, protective devices and covers have been removed to provide a clearer representation.
  • Liebherr machines are subject to continuous improvement, which may result in changes to your machine that are not referred to in this operator’s manual yet.
  • If you require further explanations or information, please contact Liebherr customer service. All documentation purchased for this machine (operator’s manual, maintenance manual, spare parts catalogue, … ) is available from MyLiebherr for the entire service life of a machine.

TABLE OF CONTENTS:

Liebherr LH 60 C Litronic 1528 Material Handling Machine Operator’s Manual 71766 – PDF DOWNLOAD

1 Product description 19
1.1 Technical description 20
1.1.1 General overview 20
1.1.2 Uppercarriage 21
1.1.3 Undercarriage 22
1.2 Technical data 23
1.2.1 Vibration emission 23
1.2.2 CO2 emissions of diesel engine 23
1.2.3 Sound level 25
1.2.4 Specifications 26
2 Safety warnings 27
2.1 Information on these instructions 27
2.1.1 Representation of warning messages 27
2.1.2 Graphic symbols in these instructions 27
2.2 Intended use 28
2.2.1 Laws, rules, guidelines and safety regulations 28
2.2.2 Intended use 28
2.2.3 Foreseeable misuse 29
2.2.4 Operating conditions 29
2.2.5 Disposal 30
2.3 Description of staff 31
2.3.1 Personal protective equipment 31
2.3.2 Requirements for staff 31 0
2.3.3 Operating company 32
2.3.4 Operator 32 ;”°ii” 2.3.5 Maintenance staff 33 I
2.3.6 Electrical engineer 34
2.3.7 Refrigeration technician 35
copyright© Liebherr-Hydraulikbagger GmbH 2020
LH 60 C Litronic – 1528 / 71766 llEBHERR 9
Contents Operator’s manual
2.3.8 Slinger 35
2.3.9 Spotter 36
2.4 Signs on the machine 37
2.4.1 Warning signs 37
2.4.2 Information signs 41
2.4.3 Identification plate 46
2.5 Protective devices on the machine 46
2.5.1 Safety lever or folding console 46
2.5.2 Operator’s cab 46
2.5.3 Height-adjustable operator’s cab 47
2.5.4 Roll over protective structure (ROPS) 47
2.5.5 Falling object protective structures (FOPS and FGPS) 48
2.6 Emergency equipment on the machine 48
2.6.1 Emergency exit (standard) 48
2.6.2 Fire extinguisher (option) 48
2.6.3 Emergency command devices of machine 49
2.6.4 Emergency stop function of machine 49
2.7 Safe operation 49
2.7.1 Intoxicants 49
2.7.2 Dangerous fuels and operating fluids 50
2.7.3 Transporting machine 50
2.7.4 Access to machine 51
2.7.5 Machine danger zone 52
2.7.6 Visibility 52
2.7.7 Protection against vibration 53
2.7.8 Operation of machine 54
2.7.9 Load-lifting work 56
2.8 Safe work 57
2.8.1 Machines with height adjustable cab 57 ;1l
2.9 Safe maintenance
2.9.1 Spare parts 57
2.9.2 Heavy parts 58
2.9.3 Regular checks 58
2.10 Modifications to the machine 58
2.10.1 Modifications, add-ons and retrofittings 58
3 Control and operation 61
3.1 Control and operating elements 61
3.1.1 Overview of operator’s platform 61
3.1.2 Control unit A 63
3.1.3 Control unit B 64
3.1.4 Further control units 64
3.1.5 Symbols on control description sticker 65
3.2 Display 73
3.2.1 Display 73
3.2.2 Status symbols 74
3.2.3 Start page menu 87
3.2.4 Camera menu 88
3.2.5 Automatic air conditioning 89
3.2.6 Operating status menu 93
3.2.7 Diesel particulate filter submenu (option) 94
3.2.8 Sensor-controlled low idle automatic and automatic engine stop
submenu (option) 94
3.2.9 System settings menu 95
3.2.10 Operating hour meter and odometer submenu 96
3.2.11 Windscreen wiper interval submenu 97
3.2.12 Radio remote control submenu 97
3.2.13 Display settings submenu 98
3.2.14 Display brightness and display volume submenu 98
3.2.15 Camera image contrast submenu 99
3.2.16 Camera return time submenu 99
3.2.17 Regional settings and system parameters submenu 100
3.2.18 Unit selection submenu 101
3.2.19 System diagnosis submenu 101
3.2.20 Time zone submenu 102
3.2.21 Time format and date format submenu 102
3.2.22 Language selection submenu 103
3.2.23 Electrical outputs submenu 103 ;”°ii”
I 3.2.24 Electrical inputs submenu 104 …J
3.2.25 Function settings menu 105
3.2.26 Central lubrication system submenu (option) 106
copyright© Liebherr-Hydraulikbagger GmbH 2020
LH 60 C Litronic – 1528 / 71766 llEBHERR 11
Contents Operator’s manual
3.2.27 Maintenance submenu 107
3.2.28 SF submenu 108
3.2.29 User profile submenu 111
3.2.30 Stick cylinder shut-off submenu (option) 111
3.2.31 Hoist cylinder shut-off submenu (option) 112
3.2.32 Stick cylinder shut-off and hoist cylinder shut-off submenu (option) 113
3.2.33 Stick cylinder speed and hoist cylinder speed submenu (option) 113
3.2.34 Workspace limitation submenu (option) 114
3.2.35 Automatic reversible fan drive submenu (option) 115
3.2.36 Comfort slewing brake submenu (option) 115
3.2.37 Bleeding hydraulic circuit submenu 116
3.2.38 Information menu 116
3.2.39 Operating time submenu 117
3.2.40 Fuel consumption submenu 118
3.2.41 Key assignment submenu 119
3.2.42 Tool Control menu 119
3.2.43 Service codes menu 120
3.3 Control 122
3.3.1 Battery main switch 122
3.3.2 Entering and exiting machine 123
3.3.3 Step lighting (option) 124
3.3.4 Emergency exit 124
3.3.5 Fire extinguisher (option) 125
3.3.6 Folding console 125
3.3.7 Operator’s seat 127
3.3.8 Safety belt 134
3.3.9 Exit protection (option) 136
3.3.10 Ignition key 137
3.3.11 Confirmation button 137
3.3.12 Horn
3.3.13 Raising and lowering operator’s cab (option) 139
3.3.14 Windscreen 141
3.3.15 Sun blind 143
3.3.16 Viewing devices 144
3.3.17 Lighting 145
3.3.18 Cab lighting system 146
3.3.19 Beacon (option) 147
3.3.20 Windscreen wipers 148
3.3.21 Windscreen washer system 148
3.3.22 Auxiliary heater (option) 149
3.3.23 LiDAT (option) 149
3.4 Operation 151
3.4.1 Inspection tour before putting into service 151
3.4.2 Refuelling 152
3.4.3 Refuelling with electric refuelling pump (option) 152
3.4.4 Filling with diesel exhaust fluid 154
3.4.5 Preheating system for fuels and operating fluids (option) 155
3.4.6 Immobiliser (option) 157
3.4.7 Preparing machine for dust intensive application 158
3.4.8 Preparing machine for use in biologically sensitive areas 159
3.4.9 Operator code (option) 159
3.4.10 Starting diesel engine 160
3.4.11 Bringing machine to operating temperature 161
3.4.12 Engine speed and operating mode 161
3.4.13 After starting 163
3.4.14 Sensor-controlled low idle automatic 164
3.4.15 Automatic engine stop after idling (option) 164
3.4.16 Shutting off diesel engine 165
3.4.17 Shutting off diesel engine in an emergency 165
3.4.18 Travelling and braking 166
3.4.19 Travel alarm (option) 169
3.4.20 Controlling working attachment 169
3.4.21 Turning and braking uppercarriage 170
3.4.22 Slewing brake 171
3.4.23 Positioning slewing brake 176
3.4.24 Hoist cylinder pressure warning device (option) 176
3.4.25 Lowering boom actively (option) 176
3.4.26 Retracting stick actively (option) 177
3.4.27 Selecting the working tool 177
3.4.28 Controlling special working attachment with mini-joystick 178
3.4.29 Changing over control of right mini-joystick (option) 179
3.4.30 Grapple priority (option) 180
3.4.31 Autolift (Option) 181
3.4.32 Magnet system (option) 181
3.4.33 Reversible fan drive for radiator cleaning (option) 183
3.5 Shut-off functions 186
3.5.1 Stick cylinder shut-off (option) 186
3.5.2 Hoist cylinder shut-off (option) 189
3.5.3 Height limitation 193
3.5.4 Depth limitation (option) 203
3.5.5 Overload warning system (option) 211
3.5.6 Load moment limitation (option) 212
3.6 General working methods 218
3.6.1 Working without damaging the machine 218
3.6.2 Putting machine in working position 219
3.6.3 Travelling at operating location 220
3.6.4 Travelling with load at operating location 221
3.6.5 Handling loads 222
3.6.6 Loading transport vehicle 222
3.6.7 Lifting loads 223
3.6.8 Use of banksmen 224
3.7 Installing and removing working attachment 225
3.7.1 Using quick coupler 225
3.7.2 Installing and removing grapple on industrial stick 225
3.7.3 Installing and removing boom 228
3.8 Parking machine 229
3.9 Transport 230
3.9.1 Preparatory work 230
3.9.2 Driving machine onto low-loader 230
3.9.3 Tying down machine
3.9.4 After transport 233
3.10 Emergency operation 234
3.10.1 Jump starting 234
3.10.2 Lowering working attachment when engine is shut off 235
3.10.3 Lowering operator’s cab in an emergency (option) 235
3.10.4 Towing the machine 236
4 Malfunctions 237
4.1 Service code tables 237
4.1.1 Warning symbols 237
4.2 Fault – Cause – Remedy 244
4.2.1 Diesel engine and fuel system 244
4.2.2 Hydraulic system 247
4.2.3 Travel gear 248
4.2.4 Electrical system 248
4.2.5 Heating, ventilation and air conditioning unit 248
4.2.6 Working attachment 249
4.3 Problem remedy 250
4.3.1 Fuses and relays in the uppercarriage 250
4.3.2 Operator’s platform fuses and relays 256
5 Maintenance 263
5.1 Inspection and maintenance schedule 263
5.2 Filling quantities and lubrication chart 269
5.2.1 Filling quantities 269
5.2.2 Lubrication chart 271
5.3 Fuels, lubricants and operating fluids 275
5.3.1 General information about lubricants and fuels 275
5.3.2 Diesel fuels 275
5.3.3 Diesel exhaust fluids 276
5.3.4 Engine oils 277
5.3.5 Refrigerant 278
5.3.6 Coolant 279
5.3.7 Hydraulic oils 280
5.3.8 Gear oils 282
5.3.9 Pump distributor gear oils 283
5.3.10 Energy recuperation cylinder oils 284 ;”°ii” I 5.3.11 Greases 284
5.3.12 Windscreen washer fluid 284
5.3.13 Lubricants and care products for electrical and mechanical systems 285
5.4 Access points for maintenance work 286
5.4.1 Access points on uppercarriage 286
5.4.2 Access points under the uppercarriage 288
5.4.3 Access points on undercarriage 289
5.5 Preparing for maintenance 290
5.5.1 Maintenance procedures 290
5.5.2 Preparing for maintenance 291
5.5.3 Putting machine in maintenance position 293
5.6 General maintenance 294
5.6.1 Welding 294
5.6.2 Corrosion-proofing piston rods 294
5.6.3 Cleaning the machine 295
5.6.4 Cleaning travel gear 296
5.6.5 Cleaning fan and radiator 297
5.7 Complete machine 298
5.7.1 Checking machine for proper condition and tightness 298
5.7.2 Lubricating bearings on machine and working attachment 303
5.7.3 Checking components for cracks 305
5.7.4 Lubricating hinges, locks and gas pressure springs of doors, hoods and
windows 306
5.7.5 Checking rescue system (option) 306
5.7.6 Filling in sample data sheet 308
5.8 Drive group 314
5.8.1 Diesel engine: Bringing into maintenance position 314
5.8.2 Diesel engine: Checking oil level 314
5.8.3 Fuel pre-filter: Draining water 315
5.8.4 Fuel tank: Draining water and sediments 316
5.8.5 Air filter: Emptying dust collecting tank 318
5.8.6 Air filter: Replacing main filter cartridge 319 C:
5.8.7 Air filter: Replacing safety filter cartridge
5.8.8 Pump distributor gear: Checking oil level 322
5.8.9 Diesel particulate filter: Activating and deactivating regeneration 323
5.9 Cooling system 330
5.9.1 Checking coolant level 330
5.9.2 Checking cooling system and heat exchanger for contamination 331
5.10 Working hydraulics 333
5.10.1 Depressurising hydraulic system 333
5.10.2 Hydraulic tank: Checking oil level 333
5.10.3 Hydraulic tank: Draining water and sediments 336
5.10.4 Return filter: Checking and cleaning magnetic rod 338
5.10.5 Return leakage oil filter: Replacing filter cartridge 339
5.10.6 Bypass filter (option): Checking degree of contamination of filter
cartridge 340
5.11 Electrical system 341
5.11.1 General information 341
5.12 Travel gear 342
5.12.1 Checking track tension 342
5.12.2 Tightening track 343
5.12.3 Slackening track 344
5.12.4 Determining track type 345
5.12.5 Checking tracks, sprocket wheels, idler-wheels, carrier rollers and track
rollers for wear 346
5.12.6 Visual inspection of travel gear components 346
5.13 Working attachment 347
5.13.1 Lubricating working tool 347
5.13.2 Checking pin bearings for wear 347
5.14 Operator’s cab, heating and air conditioning 348
5.14.1 Filling with windscreen washer fluid 348
5.14.2 Heating: Checking function 348
5.14.3 Auxiliary heater (option): Checking function 350
5.14.4 Switching on air conditioning unit 350
5.14.5 Checking and cleaning air conditioning condenser 351
5.15 Lubrication system 352
Lubrication system: Filling with grease 352
5.15.2 Checking lubrication of bearings (grease collar) 353
5.16 Slewing gearbox and slewing ring 354
5.16.1 Slewing gearbox: Checking oil level 354
Appendix 357
Index 359

IMAGES PREVIEW OF THE MANUAL:

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