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Liebherr LH 60 C Litronic 1528 (USA / CAN) Machine for Industrial Applications Operator’s Manual SN 71766 – PDF DOWNLOAD

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Liebherr LH 60 C Litronic 1528 (USA / CAN) Machine for Industrial Applications Operator’s Manual SN 71766 – PDF DOWNLOAD

Product ID
Manufacturer: Liebherr-Hydraulikbagger GmbH
Type: LH 60 C Litronic
Type no.: 1528 (USA / CAN)
From Serial no.: 71766 

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Description

Liebherr LH 60 C Litronic 1528 (USA / CAN) Machine for Industrial Applications Operator’s Manual SN 71766 – PDF DOWNLOAD

FILE DETAILS:

Liebherr LH 60 C Litronic 1528 (USA / CAN) Machine for Industrial Applications Operator’s Manual SN 71766 – PDF DOWNLOAD

Language : English
Pages : 378
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Liebherr LH 60 C Litronic 1528 (USA / CAN) Machine for Industrial Applications Operator’s Manual SN 71766 – PDF DOWNLOAD

Product ID
Manufacturer: Liebherr-Hydraulikbagger GmbH
Type: LH 60 C Litronic
Type no.: 1528 (USA / CAN)
From Serial no.: 71766 

Preface:

  • This operating manual is intended for you as the machine operator or as a member of the maintenance personnel. It contains warnings, important information and tips for working with the machine. It simplifies the process of familiarisation and getting to know the machine, and helps to avoid faults caused by incorrect operation.
  • Compliance with the operating manual increases the reliability and service life of the machine.
  • The operating manual must be kept with the machine. Make sure that a copy is always kept close to hand at the workplace.
  • Read the operating manual before initial commissioning and subsequently at regular intervals. Everyone who carries out work with or on the machine must be familiar with and use this operating manual.

Examples of this work:
Operation including setup and fitting attachments, elimination of faults, care,
disposal of service products and consumables
Maintenance including servicing, inspection and repair
Transporting or loading the machine

  • The owner is responsible for supplementing the operating manual with instructions based on existing national regulations on accident prevention and environmental protection. In addition to this operating manual and the regulations on accident prevention applicable in the user’s country and at the place of use, it is also necessary to comply with the recognised technical rules on safety and technically proficient working.
  • Some sections of this operating manual do not apply to all machines.
  • Some illustrations in this operating manual may show details and implements that are different from your machine.
  • In some illustrations, protective devices and covers have been removed to provide a clearer representation.
  • Liebherr machines are subject to continuous development and improvement. This may have resulted in modifications to your machine which are possibly not referred to in this operating manual.
  • If you require further explanations or information, please contact Liebherr customer service.

Liability and warranty:

  • Due to the wide variety of products offered by other manufacturers (e.g. service products, lubricants, tool attachments and spare parts), Liebherr cannot examine the general suitability and absence of defects in third-party products which are used in or on Liebherr products. The same applies to possible interactions between third-party products and Liebherr products.
  • Third-party products are used in or on Liebherr machines at the user’s own discretion.
    Liebherr does not offer any warranty or accept any liability for losses of anykind caused by failures of or damage to Liebherr machines attributable to the use of third-party products.
  • Furthermore, Liebherr will not recognise any warranty claims attributable to incorrect operation, inadequate maintenance or the failure to follow safety instructions.

Modifications, conditions, copyright:

  • Liebherr reserves the right to make modifications in the course of technical development, without issuing prior notification.
  • Information and illustrations in these instructions are not allowed to be duplicated, distributed or used for the purposes of competing with Liebherr. All rights under copyright legislation are expressly reserved.
  • The aforementioned provisions do not extend the warranty and liability conditions in the general terms and conditions of business of Liebherr.

TABLE OF CONTENTS:

Liebherr LH 60 C Litronic 1528 (USA / CAN) Machine for Industrial Applications Operator’s Manual SN 71766 – PDF DOWNLOAD

1 Product description 17
1.1 Technical description 18
1.1.1 General overview 18
1.1.2 Uppercarriage 19
1.1.3 Undercarriage 20
1.2 Technical data 21
1.2.1 Vibration emission 21
1.2.2 Sound level 21
1.2.3 Specifications 21
1.3 Warranty conditions 22
1.3.1 Additional information, USA 22
1.3.2 Warranty declaration, emission limits, warranty rights and obligations 22
1.3.3 Warranty coverage from manufacturer 22
1.3.4 Warranty obligations of the owner 23
1.3.5 Warranty 23
1.3.6 Warranty parts 23
1.3.7 Exclusions 24
2 Safety warnings 25
2.1 Information on these instructions 25
2.1.1 Representation of warning messages 25
2.1.2 Graphic symbols in these instructions 25
2.2 Intended use 26
2.21 Laws, rules, guidelines and safety regulations 26
2.22 Intended use 26
2.2.3 Foreseeable misuse 27
2.2.4 Operating conditions 27
225 Disposal 28
2.3 Description of staff 29
2.3.1 Personal protective equipment 29
23.2 Requirements for staff 29
2.3.3 Operating company 30
2.3.4 Operator 30
2.3.5 Maintenance staff 31
2.3.6 Electrical engineer 32
2.3.7 Refrigeration technician 32
2.3.8 Rigger 33
2.3.9 Spotter 34
Signs on the machine 35
2.41 Warning signs 35
2.42 Safety signs (USA) 39
2.4.3 Information signs 42
2.4.4 Control description sticker 46
2.45 Identification tag (USA) 47
Protective devices on the machine 47
2.5.1 Safety lever or folding console 47
25.2 Operator’s cab 47
2.5.3 Height-adjustable operator’s cab 48
2.5.4 Roll over protective structure (ROPS) 48
2.5.5 Falling object protective structures (FOPS and FGPS) 49
Emergency equipment on the machine 49
2.6.1 Emergency exit (standard) 49
2.6.2 Fire extinguisher (option) 49
2.6.3 Emergency command devices of machine 50
2.6.4 Emergency stop function of machine 50
Safe operation 50
2.7.1 Intoxicants 50
27.2 Dangerous fuels and operating fluids 51
2.7.3 Transporting machine 51
2.7.4 Access to machine 52
2.7.5 Machine danger zone 53
2.7.6 Visibility 53
2.7.7 Protection against vibration 54
2.7.8 Operation of machine 55
copyright ® Liebherr-Hydraulikbagger GmbH 2018
LH 60 C Litronic – 1528 (USA / CAN)
171766
LHBM2217391/01/2018-09-26/en
LHBM2217391/01/2018-09-26/en
Operator’s manual Contents
2.7.9 Load-liting work 57
2.8 Safe work 58
2.8.1 Machines with height adjustable cab 58
2.9 Safe maintenance 58
2.9.1 Spare parts 58
29.2 Heavy parts 59
2.9.3 Regular checks 59
2.10 Modifications to the machine 59
2.10.1 Modifications, add-ons and retrofittings 59
3 Control and operation 61
3.1 Control and operating elements 61
3.1.1 Overview of operator’s platform 81
3.1.2 Control unit A 63
3.1.3 Control unit B 63
3.1.4 Further control units 64
3.2 Display 65
3.2.1 Display 65
3.22 Status symbols 66
3.2.3 Start page menu 79
3.24 Camera menu 79
3.2.5 Automatic air conditioning 81
3.2.6 Operating status menu 84
3.2.7 Diesel particulate filter submenu (option) 85
3.2.8 Sensor-controlled low idle automatic and automatic engine stop
submenu (option) 86
3.2.9 System settings menu 87
3.2.10 Operating hour meter and kilometre counter submenu 88
3.2.11 Windscreen wiper interval submenu 88
3.2.12 Radio remote control submenu 89
3.2.13 Display settings submenu 89
3.2.14 Display brightness and display volume submenu 89
3.2.15 Camera image contrast submenu 90
3.2.16 Camera return time submenu 91
3.2.17 Regional settings and system parameters submenu 91
LH80 C Lionic – 1528 (USA. CAN LIEBHERR brZ0t8 9
Contents
Operator’s manual
3.2.18 Unit selection submenu 92
3.2.19 System diagnosis submenu 92
3.2.20 Time zone submenu 93
3.2.21 Time format and date format submenu 93
3.2.22 Language selection submenu 94
3.2.23 Electrical outputs submenu 94
3.2.24 Electrical inputs submenu 95
3.2.25 Function settings menu 95
3.2.26 Central lubrication system submenu (option) 97
3.2.27 Maintenance submenu 97
3.2.28 Idling time until engine stop submenu (option) 99
3.2.29 SF submenu 99
3.2.30 User profile submenu 102
3.2.31 Hoist cylinder shut-off submenu (option) 103
3.2.32 stick cylinder shut-off and hoist cylinder shut-off submenu (option) 103
3.2.33 Workspace limitation submenu (option) 104
3.2.34 Automatic reversible fan drive submenu (option) 104
3.2.35 Comfort slewing brake submenu (option) 105
3.2.36 Bleeding hydraulic circuit submenu 105
3.2.37 Information menu 106
3.2.38 Operating time submenu 107
3.2.39 Fuel consumption submenu 107
3.2.40 Key assignment submenu 108
3.2.41 Tool Control menu 108
3.2.42 Service codes menu 109
3.3 Control 11
3.3.1 Battery main switch 111
3.3.2 Entering and exiting machine 112
3.3.3 Step lighting (option) 113
3.3.4 Emergency exit 113
3.3.5 Fire extinguisher (option) 114
3.3.6 Folding console 114
3.3.7 Operator’s seat 116
3.3.8 Safety belt 122
3.3.9 Exit protection (option) 123
10
copyright ® Liebherr-Hydraulikbagger GmbH 2018
LH 60 C Litronic – 1528 (USA / CAN)
171766
LHBM2217391/01/2018-09-26/en
LHBM2217391/01/2018-09-26/en
Operator’s manual
Contents
3.3.10 Ignition key 124
3.3.11 Confirmation button 124
3.3.12 Hom 126
3.3.13 Raising and lowering operator’s cab (option) 126
3.3.14 Windscreen 128
3.3.15 Sun blind 131
3.3.16 Viewing devices 132
3.3.17 Lighting 133
3.3.18 Cab lighting system 134
3.3.19 Beacon (option) 135
3.3.20 Windscreen wipers 136
3.3.21 Windscreen washer system 136
3.3.22 Auxiliary heater (option) 137
3.3.23 LiDAT (option) 137
3.4 Operation 138
3.4.1 Inspection tour before putting into service 138
3.4.2 Refuelling 139
3.43 Refuelling with electric refuelling pump (option) 140
3.4.4 Filling with diesel exhaust fluid 141
3.4.5 Preheating system for fuels and operating fluids (option) 142
3.4.6 Immobiliser (option) 144
3.4.7 Preparing machine for dust intensive application 146
3.4.8 Preparing machine for use in biologically sensitive areas 146
3.4.9 Starting diesel engine 146
3.4.10 Bringing machine to operating temperature 147
3.4.11 Engine speed and operating mode 147
3.4.12 After starting 149
3.4.13 Sensor-controlled low idle automatic 150
3.4.14 Automatic engine shut-off after idling (option) 150
3.4.15 Shutting off diesel engine 161
3.4.16 Travelling and braking 151
3.4.17 Travel alarm (option) 154
3.4.18 Controlling working attachment 155
3.4.19 Turning and braking uppercarriage 156
3.4.20 Slewing brake 156
LH80 C Lionic – 1528 (USA. CAN LIEBHERR brZ0t8 »
Contents Operator’s manual
3.4.21 Positioning slewing brake 161
3.4.22 Hoist cylinder pressure warming device (option) 162
3.4.23 Lowering boom actively (option) 162
3.4.24 Lowering stick actively (option) 162
3.4.25 Selecting the working tool 163
3.4.26 Controlling special working attachment with mini-joystick 163
3.4.27 Changing over control of right mini-joystick (option) 164
3.4.28 Grapple priority (option) 166
3.4.29 AutoLift (Option) 167
3.4.30 Magnet system (option) 167
3.4.31 Reversible fan drive for radiator cleaning (option) 169
3.5 Shut-off functions 171
3.5.1 Stick cylinder shut-off (option) 171
3.5.2 Hoist cylinder shut-off (option) 174
3.5.3 Height limitation 178
3.5.4 Depth limitation (option) 187
3.5.5 Overload warning system (option) 199
3.5.6 Load moment limitation (option) 201
3.6 General working methods 208
3.6.1 Working without damaging the machine 208
3.6.2 Putting machine in working position 209
3.6.3 Handling loads 210
3.6.4 Loading transport vehicle 21
3.6.5 Lifting loads 21
3.6.6 Use of banksmen 212
3.7 Installing and removing working attachment 220
3.7.1 Using quick coupler 220
3.7.2 Installing and removing grapple on industrial stick 220
3.7.3 Installing and removing boom 223
3.8 Parking machine 224
3.9 Transport 225
3.9.1 Preparatory activities 225
3.9.2 Driving machine onto low-loader 225
3.10 Emergency operation 226
3.10.1 Lowering working attachment when engine is shut off 226
copyright ® Liebherr-Hydraulikbagger GmbH 2018
LH 60 C Litronic – 1528 (USA / CAN)
12 LIEBHERR 171766
LHBM2217391/01/2018-09-26/en
LHBM2217391/01/2018-09-26/en
Operator’s manual
Contents
3.10.2 Lowering operator’s cab in an emergency (option) 226
3.10.3 Towing the machine 227
Malfunctions 229
4.1 Service code tables 229
41.1 Warning symbols 229
4.2 Fault – Cause – Remedy 236
421 Hydraulic system 236
4.22 Heating, ventilation and air conditioning unit 236
4.2.3 Working attachment 237
4.3 Problem remedy 238
4.3.1 Fuses and relays in the uppercarriage 238
4.3.2 Operator’s platform fuses and relays 244
Maintenance 251
5.1 Inspection and maintenance schedule 251
5.2 Filling quantities and lubrication chart 258
5.2.1 Filling quantities 258
5.2.2 Lubricating chart 260
5.3 Fuels, lubricants and operating fluids 262
5.3.1 Diesel fuels 262
6.3.2 Diesel exhaust fluids 262
5.3.3 Engine oils 262
5.3.4 Refrigerant 264
5.3.56 Coolant 264
5.3.6 Hydraulic oils 265
5.3.7 Gearoils 267
5.3.8 Pump distributor gear oils 268
5.3.9 Energy recuperation cylinder oils 269
5.3.10 Greases 269
5.3.11 Windscreen washer fluid 269
5.3.12 Lubricants and care products for electrical and mechanical systems 270
5.4 Access points for maintenance work 271
5.4.1 Access points on uppercarriage 271
5.4.2 Access points under the uppercarriage 273
Li 60 C Litronic – 1528 (USA / CAN) LIEBHERR pr20te 13
71766
Contents Operator’s manual
5.4.3 Access points on the undercarriage 273
5.5 Preparing for maintenance 274
5.5.1 Preparing for maintenance 274
56 General maintenance 276
5.6.1 Welding 276
5.6.2 Corrosion-proofing piston rods 276
5.6.3 Cleaning the machine 277
5.6.4 Cleaning travel gear 278
5.6.5 Cleaning the fan and radiator 279
5.7 Complete machine 280
5.7.1 Checking machine for proper condition and tightness 280
5.7.2 Checking components for cracks 280
5.7.3 Lubricating hinges, locks and gas pressure springs of doors, hoods and
windows 280
5.7.4 Cleaning and treating rubber seals on doors and hoods 280
5.7.5 Checking rescue system (option) 281
5.8 Drive group 282
5.8.1 Diesel engine: Bringing into maintenance position 282
5.8.2 Diesel engine: Checking oil level 282
5.8.3 Diesel engine: Checking condition, tightness and cleanliness 283
5.8.4 Fuel pre-filter: Draining water 284
5.8.5 Fuel tank: Draining water and sediments 284
5.8.6 Air filter: Emptying dust collecting tank 286
5.8.7 Air filter: Replacing main filter cartridge 287
5.8.8 Air filter: Replacing safety filter cartridge 289
5.8.9 Air filter and air lines: Checking tightness and condition 290
5.8.10 Pump distributor gear: Checking oil level 292
5.8.11 Diesel particulate filter: Activating and deactivating regeneration 293
5.8.12 Diesel particulate filter: Checking tightening torque of filter module
profile clamps 298
5.9 Cooling system 300
5.9.1 Checking coolant level 300
5.10 Working hydraulics 302
5.10.1 Depressurising hydraulic system 302
5.10.2 Hydraulic tank: Checking oil level 302
5.10.3 Hydraulic tank: Draining water and sediments 305
copyright ® Liebherr-Hydraulikbagger GmbH 2018
LH 60 C Litronic – 1528 (USA / CAN)
14 LIEBHERR 171766
LHBM2217391/01/2018-09-26/en
LHBM2217391/01/2018-09-26/en
Operator’s manual Contents
5.10.4 Return filter: Checking and cleaning magnetic rod 307
5.10.5 Bypass filter (option): Checking degree of contamination of filter
cartridge 308
5.11 Electrical system 309
5.11.1 General information 309
5.12 Travel gear 310
5.12.1 Checking track tension 310
5.12.2 Tightening track 31
5.12.3 Slackening track 312
5.12.4 Determining track type 313
5.12.5 Track pads and sprocket wheels: Checking mounting 314
5.12.6 Checking tracks, sprocket wheels, idler-wheels, carrier rollers and track
rollers for wear 316
5.12.7 Visual inspection of travel gear components 316
5.13 Working attachment 317
5.13.1 Lubricating working tool 317
5.13.2 Checking pin connections for secure seating 317
5.13.3 Checking steel parts for cracks 317
5.13.4 Pin bearing: checking for wear 318
5.13.5 Energy recuperation cylinder: Performing visual inspection 318
5.14 Operator’s cab, heating and air conditioning 319
5.14.1 Filling with windscreen washer fluid 319
5.14.2 Heating: Checking function 319
5.14.3 Auxiliary heater (option): Checking function 321
5.14.4 Switching on air conditioning unit 321
5.15 Lubrication system 322
5.15.1 Checking lubrication of bearings (grease collar) 322
5.15.2 Pipes, hoses and lubricating points: Checking tightness and condition 322
5.16 Slewing gearbox and slewing ring 323
5.16.1 Slewing gearbox: Checking oil level 323
6 Appendix 325
Index 327

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