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Liebherr LH 60 M HR Litronic 1204 Machine for Industrial Applications Operator’s Manual SN 56721 – PDF DOWNLOAD
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Liebherr LH 60 M HR Litronic 1204 Machine for Industrial Applications Operator’s Manual SN 56721 – PDF DOWNLOAD
Product ID
Manufacturer: Liebherr Hydraulikbagger GmbH
Type: LH 60 M HR Litronic
Type no.: 1204
From Serial no.: 56721
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Description
Liebherr LH 60 M HR Litronic 1204 Machine for Industrial Applications Operator’s Manual SN 56721 – PDF DOWNLOAD
FILE DETAILS:
Liebherr LH 60 M HR Litronic 1204 Machine for Industrial Applications Operator’s Manual SN 56721 – PDF DOWNLOAD
Language : English
Pages : 314
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Liebherr LH 60 M HR Litronic 1204 Machine for Industrial Applications Operator’s Manual SN 56721 – PDF DOWNLOAD
Product ID
Manufacturer: Liebherr Hydraulikbagger GmbH
Type: LH 60 M HR Litronic
Type no.: 1204
From Serial no.: 56721
Preface:
- This operating manual is intended for you as the machine operator or as a member of the maintenance personnel. It contains warnings, important information and tips for working with the machine. It simplifies the process of familiarisation and getting to know the machine, and helps to avoid faults caused by incorrect operation.
- Compliance with the operating manual increases the reliability and service life of the machine.
- The operating manual must be kept with the machine. Make sure that a copy is always kept close to hand at the workplace.
- Read the operating manual before initial commissioning and subsequently at regular intervals. Everyone who carries out work with or on the machine must be familiar with and use this operating manual.
Examples of this work:
– Operation including setup and fitting attachments, elimination of faults, care,
disposal of service products and consumables
– Maintenance including servicing, inspection and repair
– Transporting or loading the machine
- The owner is responsible for supplementing the operating manual with instructions based on existing national regulations on accident prevention and environmental protection. In addition to this operating manual and the regulations on accident prevention applicable in the user’s country and at the place of use, it is also necessary to comply with the recognised technical rules on safety and technically proficient working.
- Some sections of this operating manual do not apply to all machines.
- Some illustrations in this operating manual may show details and implements that are different from your machine.
- In some illustrations, protective devices and covers have been removed to provide a clearer representation.
- Liebherr machines are subject to continuous development and improvement. This may have resulted in modifications to your machine which are possibly not referred to in this operating manual.
- If you require further explanations or information, please contact Liebherr customer service.
Liability and warranty:
- Due to the wide variety of products offered by other manufacturers (e.g. service products, lubricants, tool attachments and spare parts), Liebherr cannot examine the general suitability and absence of defects in third-party products which are used in or on Liebherr products. The same applies to possible interactions between third-party products and Liebherr products.
- Third-party products are used in or on Liebherr machines at the user’s own discretion.
Liebherr does not offer any warranty or accept any liability for losses of anykind caused by failures of or damage to Liebherr machines attributable to the use of third-party products. - Furthermore, Liebherr will not recognise any warranty claims attributable to incorrect operation, inadequate maintenance or the failure to follow safety instructions.
Modifications, conditions, copyright:
- Liebherr reserves the right to make modifications in the course of technical development, without issuing prior notification.
- Information and illustrations in these instructions are not allowed to be duplicated, distributed or used for the purposes of competing with Liebherr. All rights under copyright legislation are expressly reserved.
- The aforementioned provisions do not extend the warranty and liability conditions in the general terms and conditions of business of Liebherr.
TABLE OF CONTENTS:
Liebherr LH 60 M HR Litronic 1204 Machine for Industrial Applications Operator’s Manual SN 56721 – PDF DOWNLOAD
1 Product description 17
1.1 Technical description 18
1.1.1 General overview 18
1.1.2 Uppercarriage 19
1.1.3 Undercarriage 20
1.1.4 Energy recuperation cylinder (option) 21
1.2 Technical data 22
1.2.1 Vibration emission 22
1.2.2 Sound emissions 23
1.2.3 Specifications 23
2 Safety warnings, signs 25
2.1 Safety advices and symbols 25
2.1.1 Designation of safety advices 25
2.1.2 Other designations 26
2.2 Additional rules and guidelines 26
2.3 Designated use 26
2.4 Signs on the machine 27
2.41 Warning signs 27
2.42 Information signs 32
2.4.3 Control description sticker 37
2.4.4 Identification tag 38
2.5 Safety warnings 38
2.51 General safety instructions 38
2.5.2 Avoid crushing and burning injuries 39
2.5.3 Avoid fire and explosions 40
2.54 Seeing and being seen 41
2.5.5 Protection against vibration 41
2.56 Before taking into operation 42
1.1 Technical description 18
1.1.1 General overview 18
1.1.2 Uppercarriage 19
1.1.3 Undercarriage 20
1.1.4 Energy recuperation cylinder (option) 21
1.2 Technical data 22
1.2.1 Vibration emission 22
1.2.2 Sound emissions 23
1.2.3 Specifications 23
2 Safety warnings, signs 25
2.1 Safety advices and symbols 25
2.1.1 Designation of safety advices 25
2.1.2 Other designations 26
2.2 Additional rules and guidelines 26
2.3 Designated use 26
2.4 Signs on the machine 27
2.41 Warning signs 27
2.42 Information signs 32
2.4.3 Control description sticker 37
2.4.4 Identification tag 38
2.5 Safety warnings 38
2.51 General safety instructions 38
2.5.2 Avoid crushing and burning injuries 39
2.5.3 Avoid fire and explosions 40
2.54 Seeing and being seen 41
2.5.5 Protection against vibration 41
2.56 Before taking into operation 42
2.5.7 Getting in and out 43
25.8 Starting the machine 43
2.59 Working 44
2.5.10 Additional information for machines with turret 46
2.5.11 Shutting down the machine 46
2.5.12 Transporting the machine 46
2.5.13 Towing 47
2.5.14 Maintenance and repair 47
2.5.15 Modifications, add-ons and conversions 51
2.5.16 Removal and installation of the attachment pins 51
2.5.17 Falling object protective structures (FOPS and FGPS) 52
2.5.18 Checking machine for cracks 52
2.5.19 Regular checks 53
3 Control and operation 55
3.1 Control and operating elements 55
3.1.1 Overview of operator’s platform 55
3.1.2 Control unit A 57
3.1.3 Control unit B 58
3.1.4 Control units C, D and E 58
3.2 Control 59
3.2.1 Battery main switch 59
3.2.2 Getting in and getting out 59
3.2.3 Emergency exit 62
3.24 Emergency exit — two-way adjustable operator’s cab LHC D-730
(option) 64
3.2.5 Fire extinguisher (option) 65
3.2.6 Safety lever 66
3.2.7 Operator’s seat 66
3.2.8 Safety belt 72
3.2.9 Steering wheel 73
3.2.10 Ignition key 73
3.2.11 Horn 74
3.2.12 Adjusting operator’s cab — two-way adjusting (option) 74
3.2.13 Sun blind 78
25.8 Starting the machine 43
2.59 Working 44
2.5.10 Additional information for machines with turret 46
2.5.11 Shutting down the machine 46
2.5.12 Transporting the machine 46
2.5.13 Towing 47
2.5.14 Maintenance and repair 47
2.5.15 Modifications, add-ons and conversions 51
2.5.16 Removal and installation of the attachment pins 51
2.5.17 Falling object protective structures (FOPS and FGPS) 52
2.5.18 Checking machine for cracks 52
2.5.19 Regular checks 53
3 Control and operation 55
3.1 Control and operating elements 55
3.1.1 Overview of operator’s platform 55
3.1.2 Control unit A 57
3.1.3 Control unit B 58
3.1.4 Control units C, D and E 58
3.2 Control 59
3.2.1 Battery main switch 59
3.2.2 Getting in and getting out 59
3.2.3 Emergency exit 62
3.24 Emergency exit — two-way adjustable operator’s cab LHC D-730
(option) 64
3.2.5 Fire extinguisher (option) 65
3.2.6 Safety lever 66
3.2.7 Operator’s seat 66
3.2.8 Safety belt 72
3.2.9 Steering wheel 73
3.2.10 Ignition key 73
3.2.11 Horn 74
3.2.12 Adjusting operator’s cab — two-way adjusting (option) 74
3.2.13 Sun blind 78
3.2.14 Lighting 79
3.2.15 Cab lighting system 80
3.2.16 Beacon (option) 81
3.2.17 Windshield wipers 82
3.2.18 Windscreen washer system 82
3.2.19 Display 83
3.2.20 Status symbols 84
3.2.21 Main menu 97
3.2.22 Camera system menu 98
3.2.23 Automatic heating and automatic ventilation 99
3.2.24 Automatic air conditioning 102
3.2.25 Operating status menu 106
3.2.26 General settings menu 106
3.2.27 Machine-specific settings menu 113
3.2.28 Information menu 120
3.2.29 Tool Control menu 123
3.2.30 Messages menu 123
3.2.31 Auxiliary heater (option) 124
3.2.32 Drink holder 125
3.2.33 Radio system 125
3.2.34 LiDAT (option) 128
3.3 Operation 129
3.3.1 Inspection tour before putting into service 129
3.3.2 Refuelling 130
3.3.3 Fuelling with electric refuelling pump (option) 131
3.3.4 Preheating system (option) 132
3.3.5 Immobiliser (option) 134
3.3.6 Preparing machine for dust intensive application 136
3.3.7 Preparing machine for use in biologically sensitive areas 136
3.3.8 Starting diesel engine 136
3.3.9 Bringing machine to operating temperature 137
3.3.10 Engine speed and operating mode 138
3.3.11 After starting 139
3.3.12 Sensor-controlled low idle automatic 141
3.3.13 Automatic engine shut-off after idling (option) 141
3.2.15 Cab lighting system 80
3.2.16 Beacon (option) 81
3.2.17 Windshield wipers 82
3.2.18 Windscreen washer system 82
3.2.19 Display 83
3.2.20 Status symbols 84
3.2.21 Main menu 97
3.2.22 Camera system menu 98
3.2.23 Automatic heating and automatic ventilation 99
3.2.24 Automatic air conditioning 102
3.2.25 Operating status menu 106
3.2.26 General settings menu 106
3.2.27 Machine-specific settings menu 113
3.2.28 Information menu 120
3.2.29 Tool Control menu 123
3.2.30 Messages menu 123
3.2.31 Auxiliary heater (option) 124
3.2.32 Drink holder 125
3.2.33 Radio system 125
3.2.34 LiDAT (option) 128
3.3 Operation 129
3.3.1 Inspection tour before putting into service 129
3.3.2 Refuelling 130
3.3.3 Fuelling with electric refuelling pump (option) 131
3.3.4 Preheating system (option) 132
3.3.5 Immobiliser (option) 134
3.3.6 Preparing machine for dust intensive application 136
3.3.7 Preparing machine for use in biologically sensitive areas 136
3.3.8 Starting diesel engine 136
3.3.9 Bringing machine to operating temperature 137
3.3.10 Engine speed and operating mode 138
3.3.11 After starting 139
3.3.12 Sensor-controlled low idle automatic 141
3.3.13 Automatic engine shut-off after idling (option) 141
3.3.14 Shutting off the diesel engine 142
3.3.15 Travelling 143
3.3.16 Braking 146
3.3.17 Joystick steering (option) 147
3.3.18 Travel alarm (option) 149
3.3.19 Selecting the operating mode of the oscillating axle 149
3.3.20 Observe the inclination angle 151
3.3.21 Supporting machine 152
3.3.22 Controlling working attachment 155
3.3.23 Tuming and braking uppercarriage 156
3.3.24 Overload warning system (option) 158
3.3.25 Hoist cylinder pressure warning device (option) 159
3.3.26 Lowering boom actively (option) 159
3.3.27 Lowering stick actively (option) 160
3.3.28 Selecting the working tool 160
3.3.29 Operating the working tool or working attachment with buttons 161
3.3.30 Operating the working tool or working attachment with the mini joystick 163
3.3.31 Right mini-joystick control changeover (option) 164
3.3.32 Grapple circuit (option) 165
3.3.33 AutolLift (option) 166
3.3.34 Magnet system (option) 167
3.3.35 Reversing fan drive for radiator cleaning (option) 168
Shut-down and limitation devices 170
3.4.1 Stick cylinder shut-off (option) 170
3.4.2 Height limitation 175
General working methods 190
3.5.1 Safety belt 190
3.5.2 Drugs and alcohol 190
3.56.3 Working without damaging the machine 190
3.5.4 Preparatory work 192
3.5.5 Working position 192
3.5.6 Transferring loads 193
3.5.7 Loading a transport vehicle 193
3.5.8 Lifting loads 194
3.5.9 Identifying potential dangers and eliminate them. 194
3.3.15 Travelling 143
3.3.16 Braking 146
3.3.17 Joystick steering (option) 147
3.3.18 Travel alarm (option) 149
3.3.19 Selecting the operating mode of the oscillating axle 149
3.3.20 Observe the inclination angle 151
3.3.21 Supporting machine 152
3.3.22 Controlling working attachment 155
3.3.23 Tuming and braking uppercarriage 156
3.3.24 Overload warning system (option) 158
3.3.25 Hoist cylinder pressure warning device (option) 159
3.3.26 Lowering boom actively (option) 159
3.3.27 Lowering stick actively (option) 160
3.3.28 Selecting the working tool 160
3.3.29 Operating the working tool or working attachment with buttons 161
3.3.30 Operating the working tool or working attachment with the mini joystick 163
3.3.31 Right mini-joystick control changeover (option) 164
3.3.32 Grapple circuit (option) 165
3.3.33 AutolLift (option) 166
3.3.34 Magnet system (option) 167
3.3.35 Reversing fan drive for radiator cleaning (option) 168
Shut-down and limitation devices 170
3.4.1 Stick cylinder shut-off (option) 170
3.4.2 Height limitation 175
General working methods 190
3.5.1 Safety belt 190
3.5.2 Drugs and alcohol 190
3.56.3 Working without damaging the machine 190
3.5.4 Preparatory work 192
3.5.5 Working position 192
3.5.6 Transferring loads 193
3.5.7 Loading a transport vehicle 193
3.5.8 Lifting loads 194
3.5.9 Identifying potential dangers and eliminate them. 194
3.5.10 Use of banksmen 195
3.6 Installation and removal of attachment parts 196
3.6.1 Using quick coupler 196
3.6.2 Installing and removing grapple on industrial stick 196
3.7 Parking the machine 199
3.8 Transport and assembly 200
3.9 Emergency operation 201
3.9.1 Jump starting 201
3.9.2 Lowering working attachment when engine is shut off 202
3.6 Installation and removal of attachment parts 196
3.6.1 Using quick coupler 196
3.6.2 Installing and removing grapple on industrial stick 196
3.7 Parking the machine 199
3.8 Transport and assembly 200
3.9 Emergency operation 201
3.9.1 Jump starting 201
3.9.2 Lowering working attachment when engine is shut off 202
3.9.3 Lowering the operator’s cab in an emergency — one-way adjusting
(option) 202
(option) 202
3.9.4 Lowering the operator’s cab in an emergency — two and three-way
adjustment (option) 204
3.9.5 Towing 206
4 Malfunctions 209
4.1 Service code tables 210
41.1 Warning symbols 210
4.2 Fault – Cause – Remedy 216
42.1 Diesel engine and fuel system 216
4.2.2 Hydraulic system 219
4.2.3 Electrical system 220
4.2.4 Heating, ventilation and air conditioning unit 220
4.2.5 Working attachment 221
5 Maintenance 223
5.1 Inspection and maintenance schedule 223
5.2 Filling quantities and lubrication chart 231
5.2.1 Filling quantities 23
5.2.2 Lubricating chart 233
5.3 Fuels, lubricants and operating fluids 235
5.3.1 Diesel fuels 235
53.2 Engine oils 235
53.3 Coolant 236
5.3.4 Hydraulic oils 237
5.3.56 Axle oils 238
adjustment (option) 204
3.9.5 Towing 206
4 Malfunctions 209
4.1 Service code tables 210
41.1 Warning symbols 210
4.2 Fault – Cause – Remedy 216
42.1 Diesel engine and fuel system 216
4.2.2 Hydraulic system 219
4.2.3 Electrical system 220
4.2.4 Heating, ventilation and air conditioning unit 220
4.2.5 Working attachment 221
5 Maintenance 223
5.1 Inspection and maintenance schedule 223
5.2 Filling quantities and lubrication chart 231
5.2.1 Filling quantities 23
5.2.2 Lubricating chart 233
5.3 Fuels, lubricants and operating fluids 235
5.3.1 Diesel fuels 235
53.2 Engine oils 235
53.3 Coolant 236
5.3.4 Hydraulic oils 237
5.3.56 Axle oils 238
5.3.6 Gear oils 239
5.3.7 Pump distributor gear oils 240
5.3.8 Energy recuperation cylinder oils 241
5.3.9 Greases 241
5.3.10 Windscreen washer fluid 241
5.3.11 Lubricants and care products for electrical and mechanical systems 242
Access points for maintenance work 243
5.4.1 Access points on uppercarriage 243
5.4.2 Access points under the uppercarriage 244
Preparing for maintenance 246
5.5.1 Maintenance procedures 246
5.5.2 Safety procedures 246
General maintenance 247
56.1 Welding 247
5.6.3 Corrosion-proofing piston rods 247
5.6.4 Cleaning the machine 248
5.6.5 Cleaning the fan and radiator 250
Complete machine 251
5.7.1 Checking machine for proper condition and tightness 251
5.7.2 Lubricating bearings on machine and working attachment 251
5.7.3 Checking components for cracks 253
5.7.4 Lubricating hinges, locks and gas pressure springs of doors, hoods and
windows 253
5.7.5 Cleaning and treating rubber seals on doors and hoods 253
5.7.6 Inspecting rescue system 253
Drive group 255
5.8.1 Diesel engine: Bringing into maintenance position 255
5.8.2 Diesel engine: Checking oil level 255
5.8.3 Diesel engine: Checking condition, tightness and cleanliness 256
5.8.4 Fuel pre-filter: Draining water 256
5.8.5 Air filter: Emptying dust collecting tank 258
5.8.6 Air filter: Replacing main filter cartridge 259
5.8.7 Air filter: Replacing safety filter cartridge 261
5.8.8 Air filter and air lines: Checking tightness and condition 262
5.8.9 Diesel particulate filter (option): Starting and blocking regeneration 264
5.9 Cooling system 270
5.9.1 Checking coolant level 270
5.9.2 Checking cooling system and heat exchanger for contamination and
5.3.7 Pump distributor gear oils 240
5.3.8 Energy recuperation cylinder oils 241
5.3.9 Greases 241
5.3.10 Windscreen washer fluid 241
5.3.11 Lubricants and care products for electrical and mechanical systems 242
Access points for maintenance work 243
5.4.1 Access points on uppercarriage 243
5.4.2 Access points under the uppercarriage 244
Preparing for maintenance 246
5.5.1 Maintenance procedures 246
5.5.2 Safety procedures 246
General maintenance 247
56.1 Welding 247
5.6.3 Corrosion-proofing piston rods 247
5.6.4 Cleaning the machine 248
5.6.5 Cleaning the fan and radiator 250
Complete machine 251
5.7.1 Checking machine for proper condition and tightness 251
5.7.2 Lubricating bearings on machine and working attachment 251
5.7.3 Checking components for cracks 253
5.7.4 Lubricating hinges, locks and gas pressure springs of doors, hoods and
windows 253
5.7.5 Cleaning and treating rubber seals on doors and hoods 253
5.7.6 Inspecting rescue system 253
Drive group 255
5.8.1 Diesel engine: Bringing into maintenance position 255
5.8.2 Diesel engine: Checking oil level 255
5.8.3 Diesel engine: Checking condition, tightness and cleanliness 256
5.8.4 Fuel pre-filter: Draining water 256
5.8.5 Air filter: Emptying dust collecting tank 258
5.8.6 Air filter: Replacing main filter cartridge 259
5.8.7 Air filter: Replacing safety filter cartridge 261
5.8.8 Air filter and air lines: Checking tightness and condition 262
5.8.9 Diesel particulate filter (option): Starting and blocking regeneration 264
5.9 Cooling system 270
5.9.1 Checking coolant level 270
5.9.2 Checking cooling system and heat exchanger for contamination and
cleaning 271
5.10 Working hydraulics system 273
5.10.1 Depressurising hydraulic system 273
5.10.2 Hydraulic tank: Checking oil level 273
5.10.3 Return filter: Checking and cleaning magnetic rod 276
5.10 Working hydraulics system 273
5.10.1 Depressurising hydraulic system 273
5.10.2 Hydraulic tank: Checking oil level 273
5.10.3 Return filter: Checking and cleaning magnetic rod 276
5.10.4 Bypass filter (option): checking the degree of contamination of the filter
cartridge 277
5.11 Electrical system 278
5.11.1 General information 278
5.11.2 Checking warning lights and displays when putting into service 279
5.12 Transmission 280
5.12.1 Checking function of parking brake 280
5.13 Axles 281
5.13.1 Lubricating axles 281
5.13.2 Tyres: checking foam-filled tyres 282
5.13.3 Checking tightening torque of the wheel nuts 282
5.14 Working attachment 284
5.14.1 Lubricating working tool 284
5.14.2 Checking pin connections for secure seating 284
5.14.3 Checking steel structure for cracks 284
5.14.4 Pin bearing: Checking for wear 285
5.14.5 Energy recuperation cylinder: Performing visual inspection 285
5.14.6 Functional test 285
5.16 Operator’s cab, heating and air conditioning unit 286
5.15.1 Filling with windscreen washer fluid 286
5.15.2 Heating: Checking function 286
5.15.3 Auxiliary heater (option): Checking function 288
5.15.4 Switching on air conditioning unit 288
5.15.5 Checking and cleaning condenser 288
5.16 Lubrication system 290
5.16.1 Lubrication system: Filling grease 290
5.16.2 Checking lubrication of bearings (grease collar) 290
5.16.3 Pipes, hoses and lubricating points: Checking tightness and condition 291
cartridge 277
5.11 Electrical system 278
5.11.1 General information 278
5.11.2 Checking warning lights and displays when putting into service 279
5.12 Transmission 280
5.12.1 Checking function of parking brake 280
5.13 Axles 281
5.13.1 Lubricating axles 281
5.13.2 Tyres: checking foam-filled tyres 282
5.13.3 Checking tightening torque of the wheel nuts 282
5.14 Working attachment 284
5.14.1 Lubricating working tool 284
5.14.2 Checking pin connections for secure seating 284
5.14.3 Checking steel structure for cracks 284
5.14.4 Pin bearing: Checking for wear 285
5.14.5 Energy recuperation cylinder: Performing visual inspection 285
5.14.6 Functional test 285
5.16 Operator’s cab, heating and air conditioning unit 286
5.15.1 Filling with windscreen washer fluid 286
5.15.2 Heating: Checking function 286
5.15.3 Auxiliary heater (option): Checking function 288
5.15.4 Switching on air conditioning unit 288
5.15.5 Checking and cleaning condenser 288
5.16 Lubrication system 290
5.16.1 Lubrication system: Filling grease 290
5.16.2 Checking lubrication of bearings (grease collar) 290
5.16.3 Pipes, hoses and lubricating points: Checking tightness and condition 291
Appendix
Index
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