Liebherr LH 60 M Litronic 1204 (USA / CAN) Machine for Industrial Operator’s Manual SN 90083 – PDF DOWNLOAD
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Liebherr LH 60 M Litronic 1204 (USA / CAN) Machine for Industrial Operator’s Manual SN 90083 – PDF DOWNLOAD
Product ID
Manufacturer: Liebherr-Hydraulikbagger GmbH
Type: LH 60 M Litronic
Type no.: 1204 (USA / CAN)
From Serial no.: 90083
Description
Liebherr LH 60 M Litronic 1204 (USA / CAN) Machine for Industrial Operator’s Manual SN 90083 – PDF DOWNLOAD
FILE DETAILS:
Liebherr LH 60 M Litronic 1204 (USA / CAN) Machine for Industrial Operator’s Manual SN 90083 – PDF DOWNLOAD
Language : English
Pages : 348
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Liebherr LH 60 M Litronic 1204 (USA / CAN) Machine for Industrial Operator’s Manual SN 90083 – PDF DOWNLOAD
Product ID
Manufacturer: Liebherr-Hydraulikbagger GmbH
Type: LH 60 M Litronic
Type no.: 1204 (USA / CAN)
From Serial no.: 90083
Preface:
- This operating manual is intended for you as the machine operator or as a member of the maintenance personnel. It contains warnings, important information and tips for working with the machine. It simplifies the process of familiarisation and getting to know the machine, and helps to avoid faults caused by incorrect operation.
- Compliance with the operating manual increases the reliability and service life of the machine.
- The operating manual must be kept with the machine. Make sure that a copy is always kept close to hand at the workplace.
- Read the operating manual before initial commissioning and subsequently at regular intervals. Everyone who carries out work with or on the machine must be familiar with and use this operating manual.
Examples of this work:
– Operation including setup and fitting attachments, elimination of faults, care,
disposal of service products and consumables
– Maintenance including servicing, inspection and repair
– Transporting or loading the machine
- The owner is responsible for supplementing the operating manual with instructions based on existing national regulations on accident prevention and environmental protection. In addition to this operating manual and the regulations on accident prevention applicable in the user’s country and at the place of use, it is also necessary to comply with the recognised technical rules on safety and technically proficient working.
- Some sections of this operating manual do not apply to all machines.
- Some illustrations in this operating manual may show details and implements that are different from your machine.
- In some illustrations, protective devices and covers have been removed to provide a clearer representation.
- Liebherr machines are subject to continuous development and improvement. This may have resulted in modifications to your machine which are possibly not referred to in this operating manual.
- If you require further explanations or information, please contact Liebherr customer service.
TABLE OF CONTENTS:
Liebherr LH 60 M Litronic 1204 (USA / CAN) Machine for Industrial Operator’s Manual SN 90083 – PDF DOWNLOAD
1.1 Technical description 18
1.1.1 General overview 18
1.1.2 Uppercarriage 19
1.1.2 Undercarriage 20
1.1.3 Energy recuperation cylinder (option) 21
1.2 Technical data 22
1.2.1 Vibration emission 22
1.2.2 Sound level 22
1.2.3 Specifications 22
1.3 Warranty conditions 23
1.3.1 Additional information, USA 23
1.3.2 Warranty declaration, emission limits, warranty rights and obligations 23
1.3.3 Warranty coverage from manufacturer 23
1.3.4 Warranty obligations of the owner 24
1.3.5 Warranty 24
1.3.6 Warranty parts 24
1.3.7 Exclusions 25
2 Safety warnings 27
2.1 Information on these instructions 27
2.1.1 Representation of warning messages 27
2.1.2 Graphic symbols in these instructions 27
2.2 Intended use 28
2.21 Laws, rules, guidelines and safety regulations 28
2.2.2 Intended use 28
2.2.3 Foreseeable misuse 29
2.2.4 Operating conditions 29
225 Disposal 30
2.3.1 Personal protective equipment 31
2.3.2 Requirements for staff 31
2.3.3 Operating company 32
2.3.4 Operator 32
2.3.5 Maintenance staff 33
2.3.6 Electrical engineer 34
2.3.7 Refrigeration technician 34
2.3.8 Rigger 35
2.3.9 Spotter 36
Signs on the machine 37
2.41 Warning signs 37
2.4.2 |nformation signs 45
2.4.3 Control description sticker 53
2.44 Identification tag (USA) 53
Protective devices on the machine 54
2.5.1 Safety lever or folding console 54
25.2 Operator’s cab 54
2.5.3 Height-adjustable operator’s cab 54
2.5.4 Roll over protective structure (ROPS) 55
2.5.5 Falling object protective structures (FOPS and FGPS) 55
Emergency equipment on the machine 56
2.6.1 Emergency exit (standard) 56
2.6.2 Fire extinguisher (option) 56
2.6.3 Emergency command devices of machine 56
2.6.4 Emergency stop function of machine 57
Safe operation 57
2.7.1 Intoxicants 57
27.2 Dangerous fuels and operating fluids 57
2.7.3 Transporting machine 58
2.7.4 Access to machine 58
2.7.5 Machine danger zone 59
2.7.6 Visibility 59
2.7.7 Protection against vibration 60
2.7.8 Operation of machine 61
2.7.9 Load-liting work 64
2.8.1 Machines with height adjustable cab 64
2.9.1 Spare parts 65
2.10.1 Modifications, add-ons and retrofittings 66
3.1 Control and operating elements 67
3.1.1 Overview of operator’s platform 67
3.2.1 Display 71
3.2.10 Radio remote control submenu 94
3.2.11 Teleservice submenu 94
3.2.12 Display brightness submenu 96
3.2.13 Camera submenu 96
3.2.14 Unit selection submenu 97
3.2.15 System diagnosis submenu 97
3.2.16 Time zone and time submenu 98
3.2.17 Language selection submenu 99
3.2.18 Function settings menu 100
3.2.20 Maintenance submenu 102
3.2.21 Sensor-controlled low idle automatic submenu (option) 103
3.2.22 |dling time until engine shut-off submenu (option) 103
3.2.23 SF submenu 103
3.2.24 User profile submenu 106
3.2.25 Diesel particulate filter submenu 107
3.2.26 Stick cylinder shut-off submenu (option) 107
3.2.27 Hoist cylinder shut-off submenu (option) 108
3.2.28 Workspace limitation submenu (option) 108
3.2.29 Automatic reversible fan drive submenu (option) 109
3.2.30 Bleeding hydraulic circuit submenu 109
3.2.31 Information menu 110
3.2.32 Operating time submenu 11
3.2.33 Fuel consumption submenu 11
3.2.34 Key assignment submenu 113
3.2.35 Electrical outputs submenu 113
3.2.36 Electrical inputs submenu 113
3.2.37 Tool Control menu 114
3.2.38 Service codes menu 114
3.3 Control 116
3.3.1 Battery main switch 116
3.3.2 Entering and exiting machine 117
3.3.3 Step lighting (option) 118
3.3.4 Emergency exit 119
3.3.5 Fire extinguisher (option) 119
3.3.6 Folding console 120
3.3.7 Operator’s seat 121
3.3.8 Safety belt 127
3.3.9 Exit protection (option) 128
3.3.10 Steering wheel 129
3.3.11 Ignition key 129
3.3.12 Confirmation button 130
3.3.13 Horn 131
3.3.14 Raising and lowering operator’s cab (option) 132
3.3.15 Windscreen 134
3.3.16 Sun blind 136
3.3.17 Viewing devices 137
3.3.18 Lighting 139
3.3.19 Cab lighting system 140
3.3.20 Beacon (option) 141
3.3.21 Windscreen wipers 142
3.3.22 Windscreen washer system 142
3.3.23 Auxiliary heater (option) 143
3.3.24 LiDAT (option) 143
3.4.1 Inspection tour before putting into service 144
3.4.10 Engine speed and operating mode 152
3.4.11 After starting 154
3.4.12 Sensor-controlled low idle automatic 156
3.4.13 Automatic engine shut-off after idling (option) 155
3.4.14 Shutting off diesel engine 156
3.4.15 Travelling and braking 156
3.4.16 Joystick steering 160
3.4.17 Travel alarm (option) 161
3.4.18 Selecting operating mode of oscillating axle 162
3.4.19 Supporting machine 164
3.4.20 Controlling working attachment 167
3.4.21 Turning and braking uppercarriage 168
3.4.22 Slewing brake 168
3.4.23 Positioning slewing brake 169
3.4.24 Overload warning system (option) 169
3.4.26 Lowering boom actively (option) 171
3.4.27 Lowering stick actively (option) 172
3.4.28 Selecting the working tool 172
3.4.29 Controlling special working attachment with mini-joystick 172
3.4.30 Changing over control of right mini-joystick (option) 173
3.4.31 Grapple priority (option) 175
3.4.32 AutoLift (Option) 176
3.4.33 Magnet system (option) 176
3.4.34 Reversible fan drive for radiator cleaning (option) 178
Shut-off functions 180
3.5.1 Stick cylinder shut-off (option) 180
3.5.2 Height limit (option) 184
General working methods 194
3.6.1 Working without damaging the machine 194
3.6.2 Putting machine in working position 195
3.6.3 Transferring loads 196
3.6.4 Loading transport vehicle 196
3.6.5 Lifting loads 197
3.6.6 Use of banksmen 197
Installing and removing working attachment 205
3.7.1 Using quick coupler 205
3.7.2 Installing and removing grapple on industrial stick 205
3.7.3 Installing and removing boom 208
Parking machine 209
Transport 210
3.9.1 Preparatory activities 210
3.9.2 Driving machine onto low-loader 210
3.9.3 Lifting machine 21
3.9.4 Tying down machine 212
Emergency operation 213
3.10.1 Jump starting 213
3.10.2 Lowering working attachment when engine is shut off 214
3.10.3 Lowering operator’s cab in an emergency (option) 214
3.10.4 Towing the machine 215
4.1 Service code tables 218
41.1 Warning symbols 218
4.2 Fault – Cause – Remedy 224
421 Diesel engine and fuel system 224
4.22 Hydraulic system 227
4.2.3 Electrical system 228
4.2.4 Heating, ventilation and air conditioning unit 228
42,5 Working attachment 229
4.3 Problem remedy 230
4.3.1 Uppercarriage fuses and relays 230
4.3.2 Operator’s platform fuses and relays 237
5 Maintenance 243
5.1 Inspection and maintenance schedule 243
5.2 Filling quantities and lubrication chart 250
5.2.1 Filling quantities 250
5.2.2 Lubricating chart 252
5.3 Fuels, lubricants and operating fluids 254
5.3.1 Diesel fuels 254
5.3.2 Engine oils 254
5.3.3 Refrigerant 255
53.4 Coolant 255
5.3.56 Hydraulic oils 256
5.3.6 Axle oils 258
5.3.7 Gear oils 259
5.3.8 Pump distributor gear oils 259
5.3.9 Energy recuperation cylinder oils 260
5.3.10 Greases 261
5.3.11 Windscreen washer fluid 261
5.3.12 Lubricants and care products for electrical and mechanical systems 261
5.4 Access points for maintenance work 262
5.4.1 Access points on uppercarriage 262
5.5 Preparing for maintenance 264
5.5.1 Preparing for maintenance 264
5.6.1 Welding 266
5.6.3 Corrosion-proofing piston rods 266
5.6.4 Cleaning the machine 267
5.6.5 Cleaning the fan and radiator 269
5.7 Complete machine 270
5.7.1 Checking machine for proper condition and tightness 270
5.7.2 Checking components for cracks 270
5.7.3 Lubricating hinges, locks and gas pressure springs of doors, hoods and
windows 270
5.7.4 Cleaning and treating rubber seals on doors and hoods 270
5.7.5 Checking rescue system (option) 271
5.8 Drive group 272
5.8.1 Diesel engine: Bringing into maintenance position 272
5.8.2 Diesel engine: Checking oil level 272
5.8.3 Diesel engine: Checking condition, tightness and cleanliness 273
5.8.4 Fuel pre-filter: Draining water 274
5.8.5 Air filter: Emptying dust collecting tank 275
5.8.6 Air filter: Replacing main filter cartridge 276
5.8.7 Air filter: Replacing safety filter cartridge 278
5.8.8 Air filter and air lines: Checking tightness and condition 279
5.8.9 Diesel particulate filter (option): Activating and deactivating
regeneration 281
5.9 Cooling system 287
5.9.1 Checking coolant level 287
5.9.2 Checking cooling system and heat exchanger for contamination and
cleaning 288
5.10 Working hydraulics 290
5.10.1 Depressurising hydraulic system 290
5.10.2 Hydraulic tank: Checking oil level 290
5.10.3 Hydraulic tank: Draining water and sediments 293
5.10.4 Return filter: Checking and cleaning magnetic rod 294
5.10.5 Bypass filter (option): Checking degree of contamination of filter
cartridge 295
5.11 Electrical system 297
5.11.1 General information 297
5.12 Axles 298
5.12.1 Lubricating axles 298
5.12.2 Checking tyre pressure 299
5.12.3 Tyres: checking foam-filled tyres 300
5.12.4 Wheels: Checking mounting of wheel nuts 301
5.13 Working attachment 302
5.13.1 Lubricating working tool 302
5.13.2 Checking pin connections for secure seating 302
5.13.3 Checking steel parts for cracks 302
5.13.4 Pin bearing: checking for wear 303
5.13.5 Energy recuperation cylinder: Performing visual inspection 303
5.14 Operator’s cab, heating and air conditioning 304
5.14.1 Filling with windscreen washer fluid 304
5.14.2 Heating: Checking function 304
5.14.3 Auxiliary heater (option): Checking function 306
5.14.4 Switching on air conditioning unit 306
5.14.5 Checking and cleaning condenser 306
5.15 Lubrication system 308
5.15.1 Lubrication system: Filling with grease 308
5.15.2 Checking lubrication of bearings (grease collar) 309
5.15.3 Pipes, hoses and lubricating points: Checking tightness and condition 310
5.15.4 Checking function of entire system, pumps and control 310
5.16 Slewing gearbox and slewing ring 316
5.16.1 Slewing gearbox: Checking oil level 316
6 Appendix 319
Index 321
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