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Liebherr LH 60 M Litronic 1217 Machine for Industrial Applications Operator’s Manual SN 71365 – PDF DOWNLOAD
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Liebherr LH 60 M Litronic 1217 Machine for Industrial Applications Operator’s Manual SN 71365 – PDF DOWNLOAD
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Description
Liebherr LH 60 M Litronic 1217 Machine for Industrial Applications Operator’s Manual SN 71365 – PDF DOWNLOAD
FILE DETAILS:
Liebherr LH 60 M Litronic 1217 Machine for Industrial Applications Operator’s Manual SN 71365 – PDF DOWNLOAD
Language : English
Pages : 386
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Liebherr LH 60 M Litronic 1217 Machine for Industrial Applications Operator’s Manual SN 71365 – PDF DOWNLOAD
Preface:
- This operating manual is intended for you as the machine operator or as a member of the maintenance personnel. It contains warnings, important information and tips for working with the machine. It simplifies the process of familiarisation and getting to know the machine, and helps to avoid faults caused by incorrect operation.
- Compliance with the operating manual increases the reliability and service life of the machine.
- The operating manual must be kept with the machine. Make sure that a copy is always kept close to hand at the workplace.
- Read the operating manual before initial commissioning and subsequently at regular intervals. Everyone who carries out work with or on the machine must be familiar with and use this operating manual.
Examples of this work:
– Operation including setup and fitting attachments, elimination of faults, care,
disposal of service products and consumables
– Maintenance including servicing, inspection and repair
– Transporting or loading the machine
- The owner is responsible for supplementing the operating manual with instructions based on existing national regulations on accident prevention and environmental protection. In addition to this operating manual and the regulations on accident prevention applicable in the user’s country and at the place of use, it is also necessary to comply with the recognised technical rules on safety and technically proficient working.
- Some sections of this operating manual do not apply to all machines.
- Some illustrations in this operating manual may show details and implements that are different from your machine.
- In some illustrations, protective devices and covers have been removed to provide a clearer representation.
- Liebherr machines are subject to continuous development and improvement. This may have resulted in modifications to your machine which are possibly not referred to in this operating manual.
- If you require further explanations or information, please contact Liebherr customer service.
Liability and warranty:
- Due to the wide variety of products offered by other manufacturers (e.g. service products, lubricants, tool attachments and spare parts), Liebherr cannot examine the general suitability and absence of defects in third-party products which are used in or on Liebherr products. The same applies to possible interactions between third-party products and Liebherr products.
- Third-party products are used in or on Liebherr machines at the user’s own discretion.
Liebherr does not offer any warranty or accept any liability for losses of anykind caused by failures of or damage to Liebherr machines attributable to the use of third-party products. - Furthermore, Liebherr will not recognise any warranty claims attributable to incorrect operation, inadequate maintenance or the failure to follow safety instructions.
Modifications, conditions, copyright:
- Liebherr reserves the right to make modifications in the course of technical development, without issuing prior notification.
- Information and illustrations in these instructions are not allowed to be duplicated, distributed or used for the purposes of competing with Liebherr. All rights under copyright legislation are expressly reserved.
- The aforementioned provisions do not extend the warranty and liability conditions in the general terms and conditions of business of Liebherr.
TABLE OF CONTENTS:
Liebherr LH 60 M Litronic 1217 Machine for Industrial Applications Operator’s Manual SN 71365 – PDF DOWNLOAD
1 Product description 19
1.1 Technical description 20
1.1.1 General overview 20
1.1.2 Uppercarriage 21
1.1.2 Undercarriage 22
1.2 Technical data 23
1.2.1 Vibration emission 23
1.2.2 CO2 emissions of diesel engine 23
1.2.3 Sound level 24
1.2.4 Specifications 25
2 Safety warnings 27
2.1 Information on these instructions 27
21.1 Representation of warning messages 27
2.1.2 Graphic symbols in these instructions 27
2.2 Intended use 28
2.21 Laws, rules, guidelines and safety regulations 28
2.22 Intended use 28
2.2.3 Foreseeable misuse 29
2.2.4 Operating conditions 29
22.5 Disposal 30
2.3 Description of staff 31
2.3.1 Personal protective equipment 31
2.3.2 Requirements for staff 31
2.3.3 Operating company 32
2.3.4 Operator 32
2.3.5 Maintenance staff 33
2.3.6 Electrical engineer 34
2.3.7 Refrigeration technician 34
copyright © Liebherr-Hydraulikbagger GmbH 2018
LH 60 M Litronic – 1217 / 71365 LIEBHERR 9
Contents
1.1 Technical description 20
1.1.1 General overview 20
1.1.2 Uppercarriage 21
1.1.2 Undercarriage 22
1.2 Technical data 23
1.2.1 Vibration emission 23
1.2.2 CO2 emissions of diesel engine 23
1.2.3 Sound level 24
1.2.4 Specifications 25
2 Safety warnings 27
2.1 Information on these instructions 27
21.1 Representation of warning messages 27
2.1.2 Graphic symbols in these instructions 27
2.2 Intended use 28
2.21 Laws, rules, guidelines and safety regulations 28
2.22 Intended use 28
2.2.3 Foreseeable misuse 29
2.2.4 Operating conditions 29
22.5 Disposal 30
2.3 Description of staff 31
2.3.1 Personal protective equipment 31
2.3.2 Requirements for staff 31
2.3.3 Operating company 32
2.3.4 Operator 32
2.3.5 Maintenance staff 33
2.3.6 Electrical engineer 34
2.3.7 Refrigeration technician 34
copyright © Liebherr-Hydraulikbagger GmbH 2018
LH 60 M Litronic – 1217 / 71365 LIEBHERR 9
Contents
Operator’s manual
2.3.8 Slinger 35
23.9 Spotter 36
2.4 Signs on the machine 37
2.41 Warning signs 37
2.42 Information signs 41
2.4.3 Control description sticker 45
2.4.4 Identification plate 46
2.5 Protective devices on the machine 46
2.51 Safety lever or folding console 46
2.5.2 Operator’s cab 47
2.5.3 Height-adjustable operator’s cab 47
2.5.4 Roll over protective structure (ROPS) 48
2.5.5 Falling object protective structures (FOPS and FGPS) 48
2.6 Emergency equipment on the machine 49
2.6.1 Emergency exit (standard) 49
2.6.2 Fire extinguisher (option) 49
2.6.3 Emergency command devices of machine 49
26.4 Emergency stop function of machine 50
2.7 Safe operation 50
2.7.1 Intoxicants 50
2.7.2 Dangerous fuels and operating fluids 50
2.7.3 Transporting machine 51
2.7.4 Access to machine 51
2.7.5 Machine danger zone 52
2.7.6 Visibility 52
2.7.7 Protection against vibration 53
2.7.8 Operation of machine 54
2.7.9 Load-lifting work 57
2.8 Safe work 57
2.8.1 Machines with height adjustable cab 57
2.9 Safe maintenance 58
2.9.1 Spare parts 58
29.2 Heavy parts 58
2.9.3 Regular checks 58
2.10 Modifications to the machine 59
23.9 Spotter 36
2.4 Signs on the machine 37
2.41 Warning signs 37
2.42 Information signs 41
2.4.3 Control description sticker 45
2.4.4 Identification plate 46
2.5 Protective devices on the machine 46
2.51 Safety lever or folding console 46
2.5.2 Operator’s cab 47
2.5.3 Height-adjustable operator’s cab 47
2.5.4 Roll over protective structure (ROPS) 48
2.5.5 Falling object protective structures (FOPS and FGPS) 48
2.6 Emergency equipment on the machine 49
2.6.1 Emergency exit (standard) 49
2.6.2 Fire extinguisher (option) 49
2.6.3 Emergency command devices of machine 49
26.4 Emergency stop function of machine 50
2.7 Safe operation 50
2.7.1 Intoxicants 50
2.7.2 Dangerous fuels and operating fluids 50
2.7.3 Transporting machine 51
2.7.4 Access to machine 51
2.7.5 Machine danger zone 52
2.7.6 Visibility 52
2.7.7 Protection against vibration 53
2.7.8 Operation of machine 54
2.7.9 Load-lifting work 57
2.8 Safe work 57
2.8.1 Machines with height adjustable cab 57
2.9 Safe maintenance 58
2.9.1 Spare parts 58
29.2 Heavy parts 58
2.9.3 Regular checks 58
2.10 Modifications to the machine 59
10
copyright ® Liebherr-Hydraulikbagger GmbH 2018
LIEBHERR LH 60 M Litronic – 1217 / 71365
LHBM2212183/01/2018-12-19/en
LHB/M2212183/01/2018-12-19/en
LHB/M2212183/01/2018-12-19/en
Operator’s manual Contents
2.10.1 Modifications, add-ons and retrofittings 59
3 Control and operation 61
3.1 Control and operating elements 61
3.1.1 Overview of operator’s platform 61
3.1.2 Control unit A 63
3.1.3 Control unit B 64
3.1.4 Further control units 64
3.2 Display 65
3.2.1 Display 65
3.2.2 Status symbols 66
3.2.3 Start page menu 79
3.24 Camera menu 80
3.2.5 Automatic air conditioning 81
3.26 Operating status menu 85
3.2.7 Diesel particulate filter submenu (option) 85
2.10.1 Modifications, add-ons and retrofittings 59
3 Control and operation 61
3.1 Control and operating elements 61
3.1.1 Overview of operator’s platform 61
3.1.2 Control unit A 63
3.1.3 Control unit B 64
3.1.4 Further control units 64
3.2 Display 65
3.2.1 Display 65
3.2.2 Status symbols 66
3.2.3 Start page menu 79
3.24 Camera menu 80
3.2.5 Automatic air conditioning 81
3.26 Operating status menu 85
3.2.7 Diesel particulate filter submenu (option) 85
3.2.8 Sensor-controlled low idle automatic and automatic engine stop
submenu (option) 86
3.29 System settings menu 87
3.2.10 Operating hour meter and odometer submenu 88
3.2.11 Windscreen wiper interval submenu 88
3.2.12 Radio remote control submenu 89
3.2.13 Display settings submenu 90
3.2.14 Display brightness and display volume submenu 90
3.2.15 Camera image contrast submenu 91
3.2.16 Camera return time submenu 91
3.2.17 Regional settings and system parameters submenu 92
3.2.18 Unit selection submenu 92
3.2.19 System diagnosis submenu 93
3.2.20 Time zone submenu 93
3.2.21 Time format and date format submenu 94
3.2.22 Language selection submenu 94
3.2.23 Electrical outputs submenu 95
3.2.24 Electrical inputs submenu 96
3.2.25 Function settings menu 96
submenu (option) 86
3.29 System settings menu 87
3.2.10 Operating hour meter and odometer submenu 88
3.2.11 Windscreen wiper interval submenu 88
3.2.12 Radio remote control submenu 89
3.2.13 Display settings submenu 90
3.2.14 Display brightness and display volume submenu 90
3.2.15 Camera image contrast submenu 91
3.2.16 Camera return time submenu 91
3.2.17 Regional settings and system parameters submenu 92
3.2.18 Unit selection submenu 92
3.2.19 System diagnosis submenu 93
3.2.20 Time zone submenu 93
3.2.21 Time format and date format submenu 94
3.2.22 Language selection submenu 94
3.2.23 Electrical outputs submenu 95
3.2.24 Electrical inputs submenu 96
3.2.25 Function settings menu 96
copyright © Liebherr-Hydraulikbagger GmbH 2018
LH 60 M Litronic – 1217 / 71365 LIEBHERR 1″
Contents
Contents
Operator’s manual
3.2.26 Central lubrication system submenu (option) 98
3.2.27 Maintenance submenu 98
3.2.28 SF submenu 100
3.2.29 Stick cylinder shut-off submenu (option) 102
3.2.30 Hoist cylinder shut-off submenu (option) 103
3.2.31 Stick cylinder shut-off and hoist cylinder shut-off submenu (option) 103
3.2.32 Workspace limitation submenu (option) 104
3.2.33 Automatic reversible fan drive submenu (option) 104
3.2.34 Comfort slewing brake submenu (option) 105
3.2.35 Bleeding hydraulic circuit submenu 106
3.2.36 Information menu 106
3.2.37 Operating time submenu 107
3.2.38 Fuel consumption submenu 108
3.2.39 Key assignment submenu 108
3.2.40 Tool Control menu 109
3.2.41 Service codes menu 109
3.3 Control mM
3.3.1 Battery main switch 11
3.3.2 Entering and exiting machine 112
3.3.3 Step lighting (option) 113
3.3.4 Emergency exit 114
3.3.5 Fire extinguisher (option) 114
3.3.6 Folding console 115
3.3.7 Operator’s seat 116
3.3.8 Safety belt 122
3.3.9 Exit protection (option) 123
3.3.10 Steering wheel 124
3.3.11 Ignition key 124
3.3.12 Confirmation button 125
3.3.13 Horn 126
3.3.14 Raising and lowering operator’s cab (option) 127
3.3.15 Windscreen 129
3.3.16 Sun blind 131
3.3.17 Viewing devices 132
3.3.18 Lighting 134
3.2.27 Maintenance submenu 98
3.2.28 SF submenu 100
3.2.29 Stick cylinder shut-off submenu (option) 102
3.2.30 Hoist cylinder shut-off submenu (option) 103
3.2.31 Stick cylinder shut-off and hoist cylinder shut-off submenu (option) 103
3.2.32 Workspace limitation submenu (option) 104
3.2.33 Automatic reversible fan drive submenu (option) 104
3.2.34 Comfort slewing brake submenu (option) 105
3.2.35 Bleeding hydraulic circuit submenu 106
3.2.36 Information menu 106
3.2.37 Operating time submenu 107
3.2.38 Fuel consumption submenu 108
3.2.39 Key assignment submenu 108
3.2.40 Tool Control menu 109
3.2.41 Service codes menu 109
3.3 Control mM
3.3.1 Battery main switch 11
3.3.2 Entering and exiting machine 112
3.3.3 Step lighting (option) 113
3.3.4 Emergency exit 114
3.3.5 Fire extinguisher (option) 114
3.3.6 Folding console 115
3.3.7 Operator’s seat 116
3.3.8 Safety belt 122
3.3.9 Exit protection (option) 123
3.3.10 Steering wheel 124
3.3.11 Ignition key 124
3.3.12 Confirmation button 125
3.3.13 Horn 126
3.3.14 Raising and lowering operator’s cab (option) 127
3.3.15 Windscreen 129
3.3.16 Sun blind 131
3.3.17 Viewing devices 132
3.3.18 Lighting 134
12
copyright ® Liebherr-Hydraulikbagger GmbH 2018
LH 60 M Litronic – 1217 / 71365
LHBM2212183/01/2018-12-19/en
LHB/M2212183/01/2018-12-19/en
LHB/M2212183/01/2018-12-19/en
Operator’s manual
Contents
3.3.19 Cab lighting system 135
3.3.20 Beacon (option) 136
3.3.21 Windscreen wipers 137
3.3.22 Windscreen washer system 137
3.3.23 Auxiliary heater (option) 138
3.3.24 LiDAT (option) 138
3.4 Operation 139
3.4.1 Inspection tour before putting into service 139
34.2 Refuelling 140
3.4.3 Refuelling with electric refuelling pump (option) 140
3.4.4 Filling with diesel exhaust fluid 142
3.45 Preheating system for fuels and operating fluids (option) 143
3.4.6 Immobiliser (option) 144
3.4.7 Preparing machine for dust intensive application 146
3.4.8 Preparing machine for use in biologically sensitive areas 146
3.4.9 Operator code (option) 147
3.4.10 Starting diesel engine 148
3.4.11 Bringing machine to operating temperature 148
3.4.12 Engine speed and operating mode 149
3.4.13 After starting 150
3.4.14 Sensor-controlled low idle automatic 161
3.4.15 Automatic engine stop after idling (option) 152
3.4.16 Shutting off diesel engine 153
3.4.17 Shutting off diesel engine in an emergency 153
3.4.18 Travelling and braking 154
3.4.19 Joystick steering 156
3.4.20 Travel alarm (option) 158
3.4.21 Locking and unlocking oscillating axle 158
3.4.22 Supporting machine 160
3.4.23 Controlling working attachment 162
3.4.24 Turning and braking uppercarriage 163
3.4.25 Slewing brake 164
3.4.26 Positioning slewing brake 169
3.4.27 Hoist cylinder pressure warning device (option) 169
3.4.28 Lowering boom actively (option) 169
copyright © Liebherr-Hydraulikbagger GmbH 2018
LH 60 M Litronic – 1217 / 71365 LIEBHERR 13
Contents Operator’s manual
3.3.20 Beacon (option) 136
3.3.21 Windscreen wipers 137
3.3.22 Windscreen washer system 137
3.3.23 Auxiliary heater (option) 138
3.3.24 LiDAT (option) 138
3.4 Operation 139
3.4.1 Inspection tour before putting into service 139
34.2 Refuelling 140
3.4.3 Refuelling with electric refuelling pump (option) 140
3.4.4 Filling with diesel exhaust fluid 142
3.45 Preheating system for fuels and operating fluids (option) 143
3.4.6 Immobiliser (option) 144
3.4.7 Preparing machine for dust intensive application 146
3.4.8 Preparing machine for use in biologically sensitive areas 146
3.4.9 Operator code (option) 147
3.4.10 Starting diesel engine 148
3.4.11 Bringing machine to operating temperature 148
3.4.12 Engine speed and operating mode 149
3.4.13 After starting 150
3.4.14 Sensor-controlled low idle automatic 161
3.4.15 Automatic engine stop after idling (option) 152
3.4.16 Shutting off diesel engine 153
3.4.17 Shutting off diesel engine in an emergency 153
3.4.18 Travelling and braking 154
3.4.19 Joystick steering 156
3.4.20 Travel alarm (option) 158
3.4.21 Locking and unlocking oscillating axle 158
3.4.22 Supporting machine 160
3.4.23 Controlling working attachment 162
3.4.24 Turning and braking uppercarriage 163
3.4.25 Slewing brake 164
3.4.26 Positioning slewing brake 169
3.4.27 Hoist cylinder pressure warning device (option) 169
3.4.28 Lowering boom actively (option) 169
copyright © Liebherr-Hydraulikbagger GmbH 2018
LH 60 M Litronic – 1217 / 71365 LIEBHERR 13
Contents Operator’s manual
3.4.29 Retracting stick actively (option) 170
3.4.30 Selecting the working tool 170
3.4.31 Controlling special working attachment with mini-joystick 171
3.4.32 Changing over control of right mini-joystick (option) 172
3.4.33 Grapple priority (option) 173
3.4.34 AutolLift (Option) 174
3.4.35 Magnet system (option) 174
3.4.36 Reversible fan drive for radiator cleaning (option) 176
3.5 Shut-off functions 179
3.5.1 Stick cylinder shut-off (option) 179
3.5.2 Hoist cylinder shut-off (option) 182
3.5.3 Height limitation 186
3.5.4 Depth limitation (option) 195
3.5.5 Overload warning system (option) 207
3.5.6 Load moment limitation (option) 209
3.6 General working methods 216
3.6.1 Working without damaging the machine 216
3.6.2 Putting machine in working position 217
3.6.3 Travelling at operating location 218
3.6.4 Travelling with load at operating location 218
3.6.5 Travelling under obstacles 220
3.6.6 Handling loads 220
3.6.7 Loading transport vehicle 221
3.6.8 Lifting loads 221
3.6.9 Use of banksmen 222
3.7 Installing and removing working attachment 223
3.7.1 Using quick coupler 223
3.7.2 Installing and removing grapple on industrial stick 223
3.7.3 Installing and removing boom 226
3.8 Parking machine 227
3.9 Transport 228
3.9.1 Preparatory activities 228
3.9.2 Driving machine onto low-loader 228
3.9.3 Tying down machine 229
3.10 Emergency operation 230
3.4.30 Selecting the working tool 170
3.4.31 Controlling special working attachment with mini-joystick 171
3.4.32 Changing over control of right mini-joystick (option) 172
3.4.33 Grapple priority (option) 173
3.4.34 AutolLift (Option) 174
3.4.35 Magnet system (option) 174
3.4.36 Reversible fan drive for radiator cleaning (option) 176
3.5 Shut-off functions 179
3.5.1 Stick cylinder shut-off (option) 179
3.5.2 Hoist cylinder shut-off (option) 182
3.5.3 Height limitation 186
3.5.4 Depth limitation (option) 195
3.5.5 Overload warning system (option) 207
3.5.6 Load moment limitation (option) 209
3.6 General working methods 216
3.6.1 Working without damaging the machine 216
3.6.2 Putting machine in working position 217
3.6.3 Travelling at operating location 218
3.6.4 Travelling with load at operating location 218
3.6.5 Travelling under obstacles 220
3.6.6 Handling loads 220
3.6.7 Loading transport vehicle 221
3.6.8 Lifting loads 221
3.6.9 Use of banksmen 222
3.7 Installing and removing working attachment 223
3.7.1 Using quick coupler 223
3.7.2 Installing and removing grapple on industrial stick 223
3.7.3 Installing and removing boom 226
3.8 Parking machine 227
3.9 Transport 228
3.9.1 Preparatory activities 228
3.9.2 Driving machine onto low-loader 228
3.9.3 Tying down machine 229
3.10 Emergency operation 230
copyright ® Liebherr-Hydraulikbagger GmbH 2018
14 LIEBHERR LH 60 M Litronic – 1217 / 71365
LHBM2212183/01/2018-12-19/en
LHB/M2212183/01/2018-12-19/en
LHB/M2212183/01/2018-12-19/en
Operator’s manual
Contents
3.10.1 Jump starting 230
3.10.2 Lowering working attachment when engine is shut off 231
3.10.3 Lowering operator’s cab in an emergency (option) 231
3.10.4 Towing the machine 232
4 Malfunctions 233
4.1 Service code tables 233
41.1 Warning symbols 233
4.2 Fault – Cause – Remedy 240
4.21 Diesel engine and fuel system 240
422 Hydraulic system 243
42.3 Electrical system 244
4.2.4 Heating, ventilation and air conditioning unit 244
4.2.5 Working attachment 245
4.3 Problem remedy 246
4.3.1 Fuses and relays in the uppercarriage 246
4.3.2 Operator’s platform fuses and relays 252
5 Maintenance 259
5.1 Inspection and maintenance schedule 259
5.2 Filling quantities and lubrication chart 266
5.2.1 Filling quantities 266
5.2.2 Lubricating chart 268
5.3 Fuels, lubricants and operating fluids 270
5.3.1 Diesel fuels 270
5.3.2 Diesel exhaust fluids 270
5.3.3 Engine oils 271
5.3.4 Refrigerant 272
53.5 Coolant 273
5.3.6 Hydraulic oils 274
53.7 Axle oils 276
5.3.8 Gear oils 277
5.3.9 Pump distributor gear oils 277
5.3.10 Energy recuperation cylinder oils 278
5.3.11 Greases 279
copyright © Liebherr-Hydraulikbagger GmbH 2018
copyright © Liebherr-Hydraulikbagger GmbH 2018
LH 60 M Litronic – 1217 / 71365 LIEBHERR 15
Contents Operator’s manual
Contents Operator’s manual
5.3.12 Windscreen washer fluid 279
5.3.13 Lubricants and care products for electrical and mechanical systems 279
5.4 Access points for maintenance work 280
5.4.1 Access points on uppercarriage 280
5.4.2 Access points under the uppercarriage 282
5.5 Preparing for maintenance 283
5.5.1 Preparing for maintenance 283
5.6 General maintenance 285
5.6.1 Welding 285
5.6.2 Corrosion-proofing piston rods 285
5.6.3 Cleaning the machine 286
5.6.4 Cleaning the fan and radiator 288
5.7 Complete machine 289
5.7.1 Checking machine for proper condition and tightness 289
5.7.2 Checking components for cracks 289
5.7.3 Lubricating hinges, locks and gas pressure springs of doors, hoods and
windows 289
5.7.4 Cleaning and treating rubber seals on doors and hoods 289
5.7.5 Checking rescue system (option) 290
5.8 Drive group 291
5.8.1 Diesel engine: Bringing into maintenance position 291
5.8.2 Diesel engine: Checking oil level 291
5.8.3 Diesel engine: Checking condition, tightness and cleanliness 292
5.8.4 Fuel pre-filter: Draining water 293
5.8.5 Fuel tank: Draining water and sediments 293
5.8.6 Air filter: Emptying dust collecting tank 295
5.8.7 Air filter: Replacing main filter cartridge 296
5.8.8 Air filter: Replacing safety filter cartridge 298
5.8.9 Air filter and air lines: Checking tightness and condition 299
5.8.10 Pump distributor gear: Checking oil level 301
5.8.11 Diesel particulate filter: Activating and deactivating regeneration 302
5.8.12 Diesel particulate filter: Checking tightening torque of filter module
profile clamps 307
5.9 Cooling system 309
5.9.1 Checking coolant level 309
5.9.2 Checking cooling system and heat exchanger for contamination 310
5.3.13 Lubricants and care products for electrical and mechanical systems 279
5.4 Access points for maintenance work 280
5.4.1 Access points on uppercarriage 280
5.4.2 Access points under the uppercarriage 282
5.5 Preparing for maintenance 283
5.5.1 Preparing for maintenance 283
5.6 General maintenance 285
5.6.1 Welding 285
5.6.2 Corrosion-proofing piston rods 285
5.6.3 Cleaning the machine 286
5.6.4 Cleaning the fan and radiator 288
5.7 Complete machine 289
5.7.1 Checking machine for proper condition and tightness 289
5.7.2 Checking components for cracks 289
5.7.3 Lubricating hinges, locks and gas pressure springs of doors, hoods and
windows 289
5.7.4 Cleaning and treating rubber seals on doors and hoods 289
5.7.5 Checking rescue system (option) 290
5.8 Drive group 291
5.8.1 Diesel engine: Bringing into maintenance position 291
5.8.2 Diesel engine: Checking oil level 291
5.8.3 Diesel engine: Checking condition, tightness and cleanliness 292
5.8.4 Fuel pre-filter: Draining water 293
5.8.5 Fuel tank: Draining water and sediments 293
5.8.6 Air filter: Emptying dust collecting tank 295
5.8.7 Air filter: Replacing main filter cartridge 296
5.8.8 Air filter: Replacing safety filter cartridge 298
5.8.9 Air filter and air lines: Checking tightness and condition 299
5.8.10 Pump distributor gear: Checking oil level 301
5.8.11 Diesel particulate filter: Activating and deactivating regeneration 302
5.8.12 Diesel particulate filter: Checking tightening torque of filter module
profile clamps 307
5.9 Cooling system 309
5.9.1 Checking coolant level 309
5.9.2 Checking cooling system and heat exchanger for contamination 310
copyright ® Liebherr-Hydraulikbagger GmbH 2018
16 LIEBHERR LH 60 M Litronic – 1217 / 71365
LHBM2212183/01/2018-12-19/en
LHB/M2212183/01/2018-12-19/en
LHB/M2212183/01/2018-12-19/en
Operator’s manual Contents
5.10 Working hydraulics 312
5.10.1 Depressurising hydraulic system 312
5.10.2 Hydraulic tank: Checking oil level 312
5.10.3 Hydraulic tank: Draining water and sediments 315
5.10.4 Return filter: Checking and cleaning magnetic rod 317
5.10.5 Return leakage oil filter: Replacing filter cartridge 318
5.10.6 Bypass filter (option): Checking degree of contamination of filter
cartridge 319
5.11 Electrical system 320
5.11.1 General information 320
5.12 Axles 321
5.12.1 Screw plug tightening torques 321
5.12.2 Lubricating axles 321
5.12.3 Tyres: checking foam-filled tyres 322
5.12.4 Wheels: Checking mounting of wheel nuts 323
5.13 Working attachment 324
5.13.1 Lubricating working tool 324
5.13.2 Checking pin connections for secure seating 324
5.13.3 Checking steel parts for cracks 324
5.13.4 Pin bearing: checking for wear 325
5.13.5 Energy recuperation cylinder: Performing visual inspection 325
5.14 Operator’s cab, heating and air conditioning 326
5.14.1 Filling with windscreen washer fluid 326
5.14.2 Heating: Checking function 326
5.14.3 Auxiliary heater (option): Checking function 328
5.14.4 Switching on air conditioning unit 328
5.14.5 Checking and cleaning air conditioning condenser 329
5.15 Lubrication system 330
5.15.1 Checking lubrication of bearings (grease collar) 330
5.15.2 Pipes, hoses and lubricating points: Checking tightness and condition 330
5.16 Slewing gearbox and slewing ring 3
5.16.1 Slewing gearbox: Checking oil level 331
6 Appendix 333
Index 335
5.10 Working hydraulics 312
5.10.1 Depressurising hydraulic system 312
5.10.2 Hydraulic tank: Checking oil level 312
5.10.3 Hydraulic tank: Draining water and sediments 315
5.10.4 Return filter: Checking and cleaning magnetic rod 317
5.10.5 Return leakage oil filter: Replacing filter cartridge 318
5.10.6 Bypass filter (option): Checking degree of contamination of filter
cartridge 319
5.11 Electrical system 320
5.11.1 General information 320
5.12 Axles 321
5.12.1 Screw plug tightening torques 321
5.12.2 Lubricating axles 321
5.12.3 Tyres: checking foam-filled tyres 322
5.12.4 Wheels: Checking mounting of wheel nuts 323
5.13 Working attachment 324
5.13.1 Lubricating working tool 324
5.13.2 Checking pin connections for secure seating 324
5.13.3 Checking steel parts for cracks 324
5.13.4 Pin bearing: checking for wear 325
5.13.5 Energy recuperation cylinder: Performing visual inspection 325
5.14 Operator’s cab, heating and air conditioning 326
5.14.1 Filling with windscreen washer fluid 326
5.14.2 Heating: Checking function 326
5.14.3 Auxiliary heater (option): Checking function 328
5.14.4 Switching on air conditioning unit 328
5.14.5 Checking and cleaning air conditioning condenser 329
5.15 Lubrication system 330
5.15.1 Checking lubrication of bearings (grease collar) 330
5.15.2 Pipes, hoses and lubricating points: Checking tightness and condition 330
5.16 Slewing gearbox and slewing ring 3
5.16.1 Slewing gearbox: Checking oil level 331
6 Appendix 333
Index 335
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