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Liebherr LH 80 C Litronic 1213 (USA / CAN) Machine for Industrial Applications Operator’s Manual SN 89420 – PDF DOWNLOAD

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Liebherr LH 80 C Litronic 1213 (USA / CAN) Machine for Industrial Applications Operator’s Manual SN 89420 – PDF DOWNLOAD

Product ID
Manufacturer: Liebherr-Hydraulikbagger GmbH
Type: LH 80 C Litronic
Type no.: 1213 (USA / CAN)
From Serial no.: 89420

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Description

Liebherr LH 80 C Litronic 1213 (USA / CAN) Machine for Industrial Applications Operator’s Manual SN 89420 – PDF DOWNLOAD

FILE DETAILS:

Liebherr LH 80 C Litronic 1213 (USA / CAN) Machine for Industrial Applications Operator’s Manual SN 89420 – PDF DOWNLOAD

Language : English
Pages : 352
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Liebherr LH 80 C Litronic 1213 (USA / CAN) Machine for Industrial Applications Operator’s Manual SN 89420 – PDF DOWNLOAD

Product ID
Manufacturer: Liebherr-Hydraulikbagger GmbH
Type: LH 80 C Litronic
Type no.: 1213 (USA / CAN)
From Serial no.: 89420

Preface:

  • This operating manual is intended for you as the machine operator or as a member of the maintenance personnel. It contains warnings, important information and tips for working with the machine. It simplifies the process of familiarisation and getting to know the machine, and helps to avoid faults caused by incorrect operation.
  • Compliance with the operating manual increases the reliability and service life of the machine.
  • The operating manual must be kept with the machine. Make sure that a copy is always kept close to hand at the workplace.
  • Read the operating manual before initial commissioning and subsequently at regular intervals. Everyone who carries out work with or on the machine must be familiar with and use this operating manual.

Examples of this work:
Operation including setup and fitting attachments, elimination of faults, care,
disposal of service products and consumables
Maintenance including servicing, inspection and repair
Transporting or loading the machine

  • The owner is responsible for supplementing the operating manual with instructions based on existing national regulations on accident prevention and environmental protection. In addition to this operating manual and the regulations on accident prevention applicable in the user’s country and at the place of use, it is also necessary to comply with the recognised technical rules on safety and technically proficient working.
  • Some sections of this operating manual do not apply to all machines.
  • Some illustrations in this operating manual may show details and implements that are different from your machine.
  • In some illustrations, protective devices and covers have been removed to provide a clearer representation.
  • Liebherr machines are subject to continuous development and improvement. This may have resulted in modifications to your machine which are possibly not referred to in this operating manual.
  • If you require further explanations or information, please contact Liebherr customer service.

Liability and warranty:

  • Due to the wide variety of products offered by other manufacturers (e.g. service products, lubricants, tool attachments and spare parts), Liebherr cannot examine the general suitability and absence of defects in third-party products which are used in or on Liebherr products. The same applies to possible interactions between third-party products and Liebherr products.
  • Third-party products are used in or on Liebherr machines at the user’s own discretion.
    Liebherr does not offer any warranty or accept any liability for losses of anykind caused by failures of or damage to Liebherr machines attributable to the use of third-party products.
  • Furthermore, Liebherr will not recognise any warranty claims attributable to incorrect operation, inadequate maintenance or the failure to follow safety instructions.

Modifications, conditions, copyright:

  • Liebherr reserves the right to make modifications in the course of technical development, without issuing prior notification.
  • Information and illustrations in these instructions are not allowed to be duplicated, distributed or used for the purposes of competing with Liebherr. All rights under copyright legislation are expressly reserved.
  • The aforementioned provisions do not extend the warranty and liability conditions in the general terms and conditions of business of Liebherr.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Liebherr LH 80 C Litronic 1213 (USA / CAN) Machine for Industrial Applications Operator’s Manual SN 89420 – PDF DOWNLOAD

1 Product description 17
1.1 Technical description 18
1.1.1 General overview 18
1.1.2 Uppercarriage 19
1.1.3 Undercarriage 20
1.1.4 Energy recuperation cylinder (option) 21
1.2 Technical data 22
1.2.1 Vibration emission 22
1.2.2 Sound level 22
1.2.3 Specifications 22
1.3 Warranty conditions 23
1.3.1 Additional information, USA 23
1.3.2 Warranty declaration, emission limits, warranty rights and obligations 23
1.3.3 Warranty coverage from manufacturer 23
1.3.4 Warranty obligations of the owner 24
1.3.5 Warranty 24
1.3.6 Warranty parts 24
1.3.7 Exclusions 25
2 Safety warnings 27
2.1 Information on these instructions 27
2.1.1 Representation of warning messages 27
2.1.2 Graphic symbols in these instructions 27
2.2 Intended use 28
2.21 Laws, rules, guidelines and safety regulations 28
2.2.2 Intended use 28
2.2.3 Foreseeable misuse 29
2.2.4 Operating conditions 29
225 Disposal 30
Description of staff 31
2.3.1 Personal protective equipment 31
2.3.2 Requirements for staff 31
2.3.3 Operating company 32
2.3.4 Operator 32
2.3.5 Maintenance staff 33
2.3.6 Electrical engineer 34
2.3.7 Refrigeration technician 34
2.3.8 Rigger 35
2.3.9 Spotter 36
Signs on the machine 37
2.41 Warning signs 37
2.4.2 Safety signs (USA) 46
2.4.3 Information signs 51
2.44 Control description sticker 58
2.4.5 Identification tag (USA) 58
Protective devices on the machine 59
2.5.1 Safety lever or folding console 59
2.5.2 Operator’s cab 59
2.5.3 Height-adjustable operator’s cab 59
2.5.4 Roll over protective structure (ROPS) 60
2.5.5 Falling object protective structures (FOPS and FGPS) 60
Emergency equipment on the machine 61
2.6.1 Emergency exit (standard) 61
2.6.2 Fire extinguisher (option) 61
2.6.3 Emergency command devices of machine 61
2.6.4 Emergency stop function of machine 62
Safe operation 62
2.71 Intoxicants 62
2.7.2 Dangerous fuels and operating fluids 62
2.7.3 Transporting machine 63
2.7.4 Access to machine 63
2.7.5 Machine danger zone 64
2.7.6 Visibility 64
2.7.7 Protection against vibration 65
2.7.8 Operation of machine 66
2.7.9 Load-lifting work 69
2.8 Safe work 69
2.8.1 Machines with height adjustable cab 69
2.9 Safe maintenance 70
29.1 Spare parts 70
2.9.2 Heavy parts 70
2.9.3 Regular checks 70
2.10 Modifications to the machine 71
2.10.1 Modifications, add-ons and retrofittings 71
3 Control and operation 73
3.1 Control and operating elements 73
3.1.1 Overview of operator’s platform 73
3.1.2 Control unit A 75
3.1.3 Control unit B 75
3.1.4 Further control units 76
3.2 Display 77
3.2.1 Display 77
3.2.2 Status symbols 78
3.2.3 Start page menu 91
3.24 Camera menu 92
3.2.5 Automatic air conditioning 93
3.2.6 Operating status menu 97
3.2.7 System settings menu 97
3.2.8 Operating hour meter and kilometre counter submenu 99
3.2.9 Windscreen wiper interval submenu 99
3.2.10 Radio remote control submenu 100
3.2.11 Teleservice submenu 100
3.2.12 Display brightness submenu 102
3.2.13 Camera submenu 102
3.2.14 Unit selection submenu 103
3.2.15 System diagnosis submenu 103
3.2.16 Time zone and time submenu 104
3.2.17 Language selection submenu 105
LH80 Lionic – 1213 (USA CAN LIEBHERR przot? 5
Contents
Operator’s manual
3.2.18 Function settings menu 106
3.219 Central lubrication system submenu 108
3.2.20 Maintenance submenu 108
3.2.21 Sensor-controlled low idle automatic submenu (option) 109
3.2.22 Idling time until engine shut-off submenu (option) 109
3.2.23 SF submenu 109
3.2.24 User profile submenu 112
3.2.25 Diesel particulate filter submenu 113
3.2.26 Stick cylinder shut-off submenu (option) 113
3.2.27 Hoist cylinder shut-off submenu (option) 114
3.2.28 Workspace limitation submenu (option) 114
3.2.29 Automatic reversible fan drive submenu (option) 115
3.2.30 Bleeding hydraulic circuit submenu 115
3.2.31 Information menu 116
3.2.32 Operating time submenu 117
3.2.33 Fuel consumption submenu 117
3.2.34 Key assignment submenu 119
3.2.35 Electrical outputs submenu 119
3.2.36 Electrical inputs submenu 119
3.2.37 Tool Control menu 120
3.2.38 Service codes menu 120
3.3 Control 122
3.3.1 Battery main switch 122
3.3.2 Getting in and getting out 123
3.3.3 Step lighting (option) 123
3.3.4 Emergency exit 124
3.3.5 Fire extinguisher (option) 125
3.3.6 Folding console 125
3.3.7 Operator’s seat 127
3.3.8 Safety belt 133
3.3.9 Exit protection (option) 134
3.3.10 Ignition key 135
3.3.11 Confirmation button 136
3.3.12 Horn 137
3.3.13 Raising and lowering operator’s cab (option) 137
10
copyright ® Liebherr-Hydraulikbagger GmbH 2017
LH 80 C Litronic – 1213 (USA / CAN)
LIEBHERR 189420
LHBM2222204/01/2017-12-19/en
LHBM2222204/01/2017-12-19/en
Operator’s manual Contents
3.3.14 Windscreen 139
3.3.15 Sun blind 141
3.3.16 Viewing devices 142
3.3.17 Lighting 144
3.3.18 Cab lighting system 145
3.3.19 Beacon (option) 146
3.3.20 Windscreen wipers 147
3.3.21 Windscreen washer system 147
3.3.22 Auxiliary heater (option) 148
3.3.23 LiDAT (option) 148
3.4 Operation 149
3.4.1 Inspection tour before putting into service 149
3.4.2 Refuelling 150
3.4.3 Refuelling with electric refuelling pump (option) 161
3.4.4 Preheating system (option) 152
3.4.5 Immobiliser (option) 154
3.4.6 Preparing machine for dust intensive application 156
3.47 Preparing machine for use in biologically sensitive areas 156
3.4.8 Starting diesel engine 156
3.4.9 Bringing machine to operating temperature 157
3.4.10 Engine speed and operating mode 157
3.4.11 After starting 159
3.4.12 Sensor-controlled low idle automatic 160
3.4.13 Automatic engine shut-off after idling (option) 160
3.4.14 Shutting off diesel engine 161
3.4.15 Travelling and braking 161
3.4.16 Travel alarm (option) 165
3.4.17 Controlling working attachment 165
3.4.18 Turning and braking uppercarriage 166
3.4.19 Slewing brake 167
3.4.20 Positioning slewing brake 168
3.4.21 Overload warning system (option) 168
3.4.22 Hoist cylinder pressure warning device (option) 170
3.4.23 Lowering boom actively (option) 170
3.4.24 Lowering stick actively (option) 170
LH 80 GC Litronic – 1213 (USA / CAN) Po pao wa 2017
189420 LIEBHERR 11
Contents
Operator’s manual
3.4.25 Selecting the working tool 171
3.4.26 Controlling special working attachment with mini-joystick 171
3.4.27 Changing over control of right mini-joystick (option) 172
3.4.28 Grapple priority (option) 174
3.4.29 AutoLift (Option) 175
3.4.30 Magnet system (option) 175
3.4.31 Reversible fan drive for radiator cleaning (option) 177
3.5 Shut-off functions 179
3.5.1 Stick cylinder shut-off (option) 179
3.5.2 Height limit (option) 183
3.6 General working methods 193
3.6.1 Working without damaging the machine 193
3.6.2 Putting machine in working position 194
3.6.3 Transferring loads 195
3.6.4 Loading transport vehicle 195
3.6.5 Lifting loads 196
3.6.6 Use of banksmen 196
3.6.7 Working in windy conditions 203
3.7 Installing and removing working attachment 205
3.7.1 Using quick coupler 205
3.7.2 Installing and removing grapple on industrial stick 205
3.7.3 Installing and removing boom 208
3.8 Parking machine 209
3.9 Transport 210
3.9.1 Preparatory activities 210
3.9.2 Driving machine onto low-loader 210
3.9.3 Tying down the machine 21
3.10 Emergency operation 212
3.10.1 Jump starting 212
3.10.2 Lowering working attachment when engine is shut off 213
3.10.3 Lowering operator’s cab in an emergency (option) 213
3.10.4 Towing the machine 214
Malfunctions 215
4.1 Service code tables 216
12
copyright ® Liebherr-Hydraulikbagger GmbH 2017
LH 80 C Litronic – 1213 (USA / CAN)
189420
LHBM2222204/01/2017-12-19/en
LHBM2222204/01/2017-12-19/en
Operator’s manual
Contents
41.1 Warning symbols 216
4.2 Fault – Cause – Remedy 222
4.2.1 Diesel engine and fuel system 222
4.22 Hydraulic system 225
423 Travel gear 226
42.4 Electrical system 226
4.2.5 Heating, ventilation and air conditioning unit 226
426 Working attachment 227
4.3 Problem remedy 228
4.3.1 Uppercarriage fuses and relays 228
4.3.2 Operator’s platform fuses and relays 235
5 Maintenance 241
5.1 Inspection and maintenance schedule 241
5.2 Filling quantities and lubrication chart 248
5.2.1 Filling quantities 248
5.2.2 Lubricating chart 249
5.3 Fuels, lubricants and operating fluids 251
5.3.1 Diesel fuels 251
5.3.2 Engine oils 251
5.3.3 Refrigerant 252
5.3.4 Coolant 252
5.3.5 Hydraulic oils 253
53.6 Gearails 255
5.3.7 Pump distributor gear oils 256
5.3.8 Energy recuperation cylinder oils 257
53.9 Greases 257
5.3.10 Windscreen washer fluid 257
5.3.11 Lubricants and care products for electrical and mechanical systems 258
5.4 Access points for maintenance work 259
5.4.1 Access points on the undercarriage 259
5.5 Preparing for maintenance 260
5.5.1 Preparing for maintenance 260
5.6 General maintenance 262
5.6.1 Welding 262
1 o C Litronic – 1213 (USA / CAN) LIEBHERR orzo 13
420
Contents Operator’s manual
5.6.3 Corrosion-proofing piston rods 262
5.6.4 Cleaning the machine 263
5.6.5 Cleaning travel gear 265
5.6.6 Cleaning the fan and radiator 265
5.7 Complete machine 266
5.7.1 Checking machine for proper condition and tightness 266
5.7.2 Checking components for cracks 266
5.7.3 Lubricating hinges, locks and gas pressure springs of doors, hoods and
windows 266
5.7.4 Cleaning and treating rubber seals on doors and hoods 266
5.7.5 Checking rescue system (option) 267
5.8 Drive group 268
5.8.1 Diesel engine: Bringing into maintenance position 268
5.8.2 Diesel engine: Checking oil level 268
5.8.3 Diesel engine: Checking condition, tightness and cleanliness 269
5.8.4 Fuel pre-filter: Draining water 270
5.8.5 Air filter: Emptying dust collecting tank 271
5.8.6 Air filter: Replacing main filter cartridge 272
5.8.7 Air filter: Replacing safety filter cartridge 274
5.8.8 Air filter and air lines: Checking tightness and condition 275
5.8.9 Diesel particulate filter (option): Activating and deactivating
regeneration 277
5.9 Cooling system 283
5.9.1 Checking coolant level 283
5.9.2 Checking cooling system and heat exchanger for contamination and
cleaning 284
5.10 Working hydraulics 286
5.10.1 Depressurising hydraulic system 286
5.10.2 Hydraulic tank: Checking oil level 286
5.10.3 Hydraulic tank: Draining water and sediments 289
5.10.4 Return filter: Checking and cleaning magnetic rod 290
5.10.5 Bypass filter (option): Checking degree of contamination of filter
cartridge 291
5.11 Electrical system 293
5.11.1 General information 293
5.12 Travel gear 294
5.12.1 Checking track tension 204
copyright ® Liebherr-Hydraulikbagger GmbH 2017
LH 80 C Litronic – 1213 (USA / CAN)
14 LIEBHERR 189420
LHBM2222204/01/2017-12-19/en
LHBM2222204/01/2017-12-19/en
Operator’s manual Contents
5.12.2 Tightening track 295
5.12.3 Slackening track 296
5.12.4 Track pads and sprocket wheels: Checking mounting 297
5.12.5 Checking tracks, sprocket wheels, idler-wheels, carrier rollers and track
rollers for wear 299
5.12.6 Visual inspection of travel gear components 299
5.12.7 Checking tyre pressure 299
5.12.8 Tyres: checking foam-filled tyres 301
5.12.9 Wheels: Checking mounting of wheel nuts 301
5.13 Working attachment 302
5.13.1 Lubricating working tool 302
5.13.2 Checking pin connections for secure seating 302
5.13.3 Checking steel parts for cracks 302
5.13.4 Pin bearing: checking for wear 303
5.13.5 Energy recuperation cylinder: Performing visual inspection 303
5.14 Operator’s cab, heating and air conditioning 304
5.14.1 Filling with windscreen washer fluid 304
5.14.2 Heating: Checking function 304
5.14.3 Auxiliary heater (option): Checking function 306
5.14.4 Switching on air conditioning unit 306
5.14.5 Checking and cleaning condenser 306
5.16 Lubrication system 308
5.15.1 Lubrication system: Filling with grease 308
5.15.2 Checking lubrication of bearings (grease collar) 309
5.15.3 Pipes, hoses and lubricating points: Checking tightness and condition 310
5.15.4 Checking function of entire system, pumps and control 310
5.16 Slewing gearbox and slewing ring 316
5.16.1 Slewing gearbox: Checking oil level 316
6 Appendix 319
Index 321

Customer Support: [email protected]

PLEASE NOTE:

  • This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
  • Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

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