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Liebherr LH 80 C Litronic 1529 Machine For Industrial Operator’s Manual SN 76315 – PDF DOWNLOAD
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Liebherr LH 80 C Litronic 1529 Machine For Industrial Operator’s Manual SN 76315 – PDF DOWNLOAD
Product ID
Manufacturer: Liebherr-Hydraulikbagger GmbH
Type: LH 80 C Litronic
Type no.: 1529
From Serial no.: 76315
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Description
Liebherr LH 80 C Litronic 1529 Machine For Industrial Operator’s Manual SN 76315 – PDF DOWNLOAD
FILE DETAILS:
Liebherr LH 80 C Litronic 1529 Machine For Industrial Operator’s Manual SN 76315 – PDF DOWNLOAD
Language : English
Pages : 386
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Liebherr LH 80 C Litronic 1529 Machine For Industrial Operator’s Manual SN 76315 – PDF DOWNLOAD
Product ID
Manufacturer: Liebherr-Hydraulikbagger GmbH
Type: LH 80 C Litronic
Type no.: 1529
From Serial no.: 76315
Preface:
- This operating manual is intended for you as the machine operator or as a member of the maintenance personnel. It contains warnings, important information and tips for working with the machine. It simplifies the process of familiarisation and getting to know the machine, and helps to avoid faults caused by incorrect operation.
- Compliance with the operating manual increases the reliability and service life of the machine.
- The operating manual must be kept with the machine. Make sure that a copy is always kept close to hand at the workplace.
- Read the operating manual before initial commissioning and subsequently at regular intervals. Everyone who carries out work with or on the machine must be familiar with and use this operating manual.
Examples of this work:
– Operation including setup and fitting attachments, elimination of faults, care,
disposal of service products and consumables
– Maintenance including servicing, inspection and repair
– Transporting or loading the machine
- The owner is responsible for supplementing the operating manual with instructions based on existing national regulations on accident prevention and environmental protection. In addition to this operating manual and the regulations on accident prevention applicable in the user’s country and at the place of use, it is also necessary to comply with the recognised technical rules on safety and technically proficient working.
- Some sections of this operating manual do not apply to all machines.
- Some illustrations in this operating manual may show details and implements that are different from your machine.
- In some illustrations, protective devices and covers have been removed to provide a clearer representation.
- Liebherr machines are subject to continuous development and improvement. This may have resulted in modifications to your machine which are possibly not referred to in this operating manual.
- If you require further explanations or information, please contact Liebherr customer service.
TABLE OF CONTENTS:
Liebherr LH 80 C Litronic 1529 Machine For Industrial Operator’s Manual SN 76315 – PDF DOWNLOAD
1 Product description 19
1.1 Technical description 20
1.1.1 General overview 20
1.1.2 Uppercarriage 21
1.1.3 Undercarriage 22
1.2 Technical data 23
1.2.1 Vibration emission 23
1.2.2 CO2 emissions of diesel engine 23
1.2.3 Sound level 24
1.2.4 Specifications 25
2 Safety warnings 27
2.1 Information on these instructions 27
1.1 Technical description 20
1.1.1 General overview 20
1.1.2 Uppercarriage 21
1.1.3 Undercarriage 22
1.2 Technical data 23
1.2.1 Vibration emission 23
1.2.2 CO2 emissions of diesel engine 23
1.2.3 Sound level 24
1.2.4 Specifications 25
2 Safety warnings 27
2.1 Information on these instructions 27
21.1 Representation of warning messages 27
2.1.2 Graphic symbols in these instructions 27
2.2 Intended use 28
2.21 Laws, rules, guidelines and safety regulations 28
2.22 Intended use 28
2.2.3 Foreseeable misuse 29
2.2.4 Operating conditions 29
22.5 Disposal 30
2.3 Description of staff 31
2.3.1 Personal protective equipment 31
2.3.2 Requirements for staff 31
2.3.3 Operating company 32
2.3.4 Operator 32
2.3.5 Maintenance staff 33
2.3.6 Electrical engineer 34
2.3.7 Refrigeration technician 34
copyright © Liebherr-Hydraulikbagger GmbH 2018
LH 80 C Litronic – 1529 / 76315 LIEBHERR 9
Contents
Operator’s manual
2.3.8 Slinger 35
23.9 Spotter 36
2.4 Signs on the machine 37
2.41 Warning signs 37
2.42 Information signs 41
2.4.3 Control description sticker 45
2.4.4 Identification plate 46
2.5 Protective devices on the machine 46
2.51 Safety lever or folding console 46
2.5.2 Operator’s cab 47
2.5.3 Height-adjustable operator’s cab 47
2.5.4 Roll over protective structure (ROPS) 48
2.5.5 Falling object protective structures (FOPS and FGPS) 48
2.6 Emergency equipment on the machine 49
2.6.1 Emergency exit (standard) 49
2.6.2 Fire extinguisher (option) 49
2.6.3 Emergency command devices of machine 49
26.4 Emergency stop function of machine 50
2.7 Safe operation 50
2.7.1 Intoxicants 50
2.7.2 Dangerous fuels and operating fluids 50
2.7.3 Transporting machine 51
2.7.4 Access to machine 51
2.7.5 Machine danger zone 52
2.7.6 Visibility 52
2.7.7 Protection against vibration 53
2.7.8 Operation of machine 54
2.7.9 Load-lifting work 57
2.8 Safe work 57
2.8.1 Machines with height adjustable cab 57
2.9 Safe maintenance 58
2.9.1 Spare parts 58
29.2 Heavy parts 58
2.9.3 Regular checks 58
2.10 Modifications to the machine 59
10
copyright ® Liebherr-Hydraulikbagger GmbH 2018
LIEBHERR LH 80 C Litronic – 1529 /76315
LHBM2217392/01/2018-12-19/en
LHBM2217392/01/2018-12-19/en
Operator’s manual Contents
2.10.1 Modifications, add-ons and retrofittings 59
3 Control and operation 61
3.1 Control and operating elements 61
3.1.1 Overview of operator’s platform 61
3.1.2 Control unit A 63
3.1.3 Control unit B 63
3.1.4 Further control units 64
3.2 Display 65
3.2.1 Display 65
3.2.2 Status symbols 66
3.2.3 Start page menu 79
3.24 Camera menu 80
3.2.5 Automatic air conditioning 81
3.26 Operating status menu 85
3.2.7 Diesel particulate filter submenu (option) 85
3.2.8 Sensor-controlled low idle automatic and automatic engine stop
submenu (option) 86
3.29 System settings menu 87
3.2.10 Operating hour meter and odometer submenu 88
3.2.11 Windscreen wiper interval submenu 88
3.2.12 Radio remote control submenu 89
3.2.13 Display settings submenu 90
3.2.14 Display brightness and display volume submenu 90
3.2.15 Camera image contrast submenu 91
3.2.16 Camera return time submenu 91
3.2.17 Regional settings and system parameters submenu 92
3.2.18 Unit selection submenu 92
3.2.19 System diagnosis submenu 93
3.2.20 Time zone submenu 93
3.2.21 Time format and date format submenu 94
3.2.22 Language selection submenu 94
3.2.23 Electrical outputs submenu 95
3.2.24 Electrical inputs submenu 96
3.2.25 Function settings menu 96
copyright © Liebherr-Hydraulikbagger GmbH 2018
LH 80 C Litronic – 1529 / 76315 LIEBHERR 1″
Contents
Operator’s manual
3.2.26 Central lubrication system submenu (option) 98
3.2.27 Maintenance submenu 98
3.2.28 SF submenu 100
3.2.29 Stick cylinder shut-off submenu (option) 102
3.2.30 Hoist cylinder shut-off submenu (option) 103
3.2.31 Stick cylinder shut-off and hoist cylinder shut-off submenu (option) 103
3.2.32 Workspace limitation submenu (option) 104
3.2.33 Automatic reversible fan drive submenu (option) 104
3.2.34 Comfort slewing brake submenu (option) 105
3.2.35 Bleeding hydraulic circuit submenu 106
3.2.36 Information menu 106
3.2.37 Operating time submenu 107
3.2.38 Fuel consumption submenu 108
3.2.39 Key assignment submenu 108
3.2.40 Tool Control menu 109
3.2.41 Service codes menu 109
3.3 Control mM
3.3.1 Battery main switch 11
3.3.2 Entering and exiting machine 112
3.3.3 Step lighting (option) 113
3.3.4 Emergency exit 114
3.3.5 Fire extinguisher (option) 114
3.3.6 Folding console 115
3.3.7 Operator’s seat 116
3.3.8 Safety belt 122
3.3.9 Exit protection (option) 123
3.3.10 Ignition key 124
3.3.11 Confirmation button 124
3.3.12 Horn 126
3.3.13 Raising and lowering operator’s cab (option) 126
3.3.14 Windscreen 128
3.3.15 Sun blind 131
3.3.16 Viewing devices 132
3.3.17 Lighting 134
3.3.18 Cab lighting system 135
12
copyright ® Liebherr-Hydraulikbagger GmbH 2018
LH 80 C Litronic – 1529 /76315
LHBM2217392/01/2018-12-19/en
LHBM2217392/01/2018-12-19/en
Operator’s manual
Contents
3.3.19 Beacon (option) 136
3.3.20 Windscreen wipers 137
3.3.21 Windscreen washer system 137
3.3.22 Auxiliary heater (option) 138
3.3.23 LiDAT (option) 138
3.4 Operation 139
3.4.1 Inspection tour before putting into service 139
3.42 Refuelling 140
3.4.3 Refuelling with electric refuelling pump (option) 140
3.4.4 Filling with diesel exhaust fluid 142
3.4.5 Preheating system for fuels and operating fluids (option) 143
3.46 Immobiliser (option) 144
3.4.7 Preparing machine for dust intensive application 146
34.8 Preparing machine for use in biologically sensitive areas 146
3.4.9 Operator code (option) 147
3.4.10 Starting diesel engine 148
3.4.11 Bringing machine to operating temperature 148
3.4.12 Engine speed and operating mode 149
3.4.13 After starting 150
3.4.14 Sensor-controlled low idle automatic 151
3.4.15 Automatic engine stop after idling (option) 162
3.4.16 Shutting off diesel engine 153
3.4.17 Shutting off diesel engine in an emergency 153
3.4.18 Travelling and braking 154
3.4.19 Travel alarm (option) 157
3.4.20 Controlling working attachment 157
3.4.21 Turning and braking uppercarriage 158
3.4.22 Slewing brake 159
3.4.23 Positioning slewing brake 164
3.4.24 Hoist cylinder pressure warning device (option) 164
3.4.25 Lowering boom actively (option) 164
3.4.26 Retracting stick actively (option) 165
3.4.27 Selecting the working tool 165
3.4.28 Controlling special working attachment with mini-joystick 166
3.4.29 Changing over control of right mini-joystick (option) 167
copyright © Liebherr-Hydraulikbagger GmbH 2018
LH 80 C Litronic – 1529 / 76315 LIEBHERR 13
Contents Operator’s manual
3.4.30 Grapple priority (option) 168
3.4.31 AutoLift (Option) 169
3.4.32 Magnet system (option) 169
3.4.33 Reversible fan drive for radiator cleaning (option) 171
3.5 Shut-off functions 174
3.5.1 Stick cylinder shut-off (option) 174
3.5.2 Hoist cylinder shut-off (option) 177
3.56.3 Height limitation 181
3.5.4 Depth limitation (option) 190
3.5.5 Overload warning system (option) 202
3.5.6 Load moment limitation (option) 204
3.6 General working methods 21
3.6.1 Working without damaging the machine 211
3.6.2 Putting machine in working position 212
3.6.3 Travelling at operating location 213
3.6.4 Travelling with load at operating location 213
3.6.5 Travelling under obstacles 214
3.6.6 Handling loads 215
3.6.7 Loading transport vehicle 215
3.6.8 Lifting loads 216
3.6.9 Use of banksmen 217
3.6.10 Working in windy conditions 217
3.7 Installing and removing working attachment 219
3.7.1 Using quick coupler 219
3.7.2 Installing and removing grapple on industrial stick 219
3.7.3 Installing and removing boom 222
3.8 Parking machine 223
3.9 Transport 224
3.9.1 Preparatory activities 224
3.9.2 Driving machine onto low-loader 224
3.10 Emergency operation 225
3.10.1 Lowering working attachment when engine is shut off 225
3.10.2 Lowering operator’s cab in an emergency (option) 225
3.10.3 Towing the machine 226
copyright © Liebherr-Hydraulikbagger GmbH 2018
14 LIEBHERR LH 80 C Litronic – 1529 / 76315
LHBM2217392/01/2018-12-19/en
LHBM2217392/01/2018-12-19/en
Operator’s manual
Contents
4 Malfunctions 227
4.1 Service code tables 227
41.1 Warning symbols 227
4.2 Fault – Cause – Remedy 234
421 Diesel engine and fuel system 234
4.22 Hydraulic system 237
4.2.3 Heating, ventilation and air conditioning unit 238
4.2.4 Working attachment 238
4.3 Problem remedy 240
4.3.1 Fuses and relays in the uppercarriage 240
4.3.2 Operator’s platform fuses and relays 246
5 Maintenance 253
5.1 Inspection and maintenance schedule 253
5.2 Filling quantities and lubrication chart 260
5.2.1 Filling quantities 260
5.2.2 Lubricating chart 262
5.3 Fuels, lubricants and operating fluids 264
5.3.1 Diesel fuels 264
5.3.2 Diesel exhaust fluids 264
5.3.3 Engine ails 265
5.3.4 Refrigerant 266
53.5 Coolant 267
5.3.6 Hydraulic oils 268
5.3.7 Gearoils 270
5.3.8 Pump distributor gear oils 271
5.3.9 Energy recuperation cylinder oils 272
5.3.10 Greases 272
5.3.11 Windscreen washer fluid 272
5.3.12 Lubricants and care products for electrical and mechanical systems 273
5.4 Access points for maintenance work 274
5.4.1 Access points on uppercarriage 274
5.42 Access points under the uppercarriage 276
5.4.3 Access points on the undercarriage 276
5.5 Preparing for maintenance 277
copyright © Liebherr-Hydraulikbagger GmbH 2018
LH 80 C Litronic – 1529 / 76315 LIEBHERR 15
Contents
Operator’s manual
5.5.1 Preparing for maintenance 277
5.6 General maintenance 279
56.1 Welding 279
5.6.2 Corrosion-proofing piston rods 279
5.6.3 Cleaning the machine 280
5.6.4 Cleaning travel gear 281
5.6.5 Cleaning the fan and radiator 282
5.7 Complete machine 283
5.7.1 Checking machine for proper condition and tightness 283
5.7.2 Checking components for cracks 283
5.7.3 Lubricating hinges, locks and gas pressure springs of doors, hoods and
windows 283
5.7.4 Cleaning and treating rubber seals on doors and hoods 283
5.7.5 Checking rescue system (option) 284
5.8 Drive group 285
5.8.1 Diesel engine: Bringing into maintenance position 285
5.8.2 Diesel engine: Checking oil level 285
5.8.3 Diesel engine: Checking condition, tightness and cleanliness 286
5.8.4 Fuel pre-filter: Draining water 287
5.8.5 Fuel tank: Draining water and sediments 287
5.8.6 Air filter: Emptying dust collecting tank 289
5.8.7 Air filter: Replacing main filter cartridge 290
5.8.8 Air filter: Replacing safety filter cartridge 292
5.8.9 Air filter and air lines: Checking tightness and condition 293
5.8.10 Pump distributor gear: Checking oil level 295
5.8.11 Diesel particulate filter: Activating and deactivating regeneration 296
5.8.12 Diesel particulate filter: Checking tightening torque of filter module
profile clamps 301
5.9 Cooling system 303
5.9.1 Checking coolant level 303
5.9.2 Checking cooling system and heat exchanger for contamination 304
5.10 Working hydraulics 307
5.10.1 Depressurising hydraulic system 307
5.10.2 Hydraulic tank: Checking oil level 307
5.10.3 Hydraulic tank: Draining water and sediments 310
5.10.4 Return filter: Checking and cleaning magnetic rod 312
16
copyright ® Liebherr-Hydraulikbagger GmbH 2018
LIEBHERR LH 80 C Litronic – 1529 /76315
LHBM2217392/01/2018-12-19/en
LHBM2217392/01/2018-12-19/en
Operator’s manual Contents
5.10.5 Return leakage oil filter: Replacing filter cartridge 313
5.10.6 Bypass filter (option): Checking degree of contamination of filter
cartridge 314
5.11 Electrical system 315
5.11.1 General information 315
5.12 Travel gear 316
5.12.1 Checking track tension 316
5.12.2 Tightening track 317
5.12.3 Slackening track 318
5.12.4 Determining track type 319
5.12.5 Track pads and sprocket wheels: Checking mounting 320
5.12.6 Checking tracks, sprocket wheels, idler-wheels, carrier rollers and track
rollers for wear 322
5.12.7 Visual inspection of travel gear components 322
5.13 Working attachment 323
5.13.1 Lubricating working tool 323
5.13.2 Checking pin connections for secure seating 323
5.13.3 Checking steel parts for cracks 323
5.13.4 Pin bearing: checking for wear 324
5.13.5 Energy recuperation cylinder: Performing visual inspection 324
5.14 Operator’s cab, heating and air conditioning 325
5.14.1 Filling with windscreen washer fluid 325
5.14.2 Heating: Checking function 325
5.14.3 Auxiliary heater (option): Checking function 327
5.14.4 Switching on air conditioning unit 327
5.14.5 Checking and cleaning condenser 328
5.16 Lubrication system 330
5.15.1 Checking lubrication of bearings (grease collar) 330
5.15.2 Pipes, hoses and lubricating points: Checking tightness and condition 330
5.16 Slewing gearbox and slewing ring 3A
5.16.1 Slewing gearbox: Checking oil level 3A
6 Appendix 333
Index 335
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