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Liebherr LH 80 M HR Litronic 1205 Machine for Industrial Operator’s Manual SN 49567 – PDF DOWNLOAD
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Liebherr LH 80 M HR Litronic 1205 Machine for Industrial Operator’s Manual SN 49567 – PDF DOWNLOAD
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Description
Liebherr LH 80 M HR Litronic 1205 Machine for Industrial Operator’s Manual SN 49567 – PDF DOWNLOAD
FILE DETAILS:
Liebherr LH 80 M HR Litronic 1205 Machine for Industrial Operator’s Manual SN 49567 – PDF DOWNLOAD
Language : English
Pages : 330
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Liebherr LH 80 M HR Litronic 1205 Machine for Industrial Operator’s Manual SN 49567 – PDF DOWNLOAD
Preface:
- This operating manual is intended for you as the machine operator or as a member of the maintenance personnel. It contains warnings, important information and tips for working with the machine. It simplifies the process of familiarisation and getting to know the machine, and helps to avoid faults caused by incorrect operation.
- Compliance with the operating manual increases the reliability and service life of the machine.
- The operating manual must be kept with the machine. Make sure that a copy is always kept close to hand at the workplace.
- Read the operating manual before initial commissioning and subsequently at regular intervals. Everyone who carries out work with or on the machine must be familiar with and use this operating manual.
Examples of this work:
– Operation including setup and fitting attachments, elimination of faults, care,
disposal of service products and consumables
– Maintenance including servicing, inspection and repair
– Transporting or loading the machine
- The owner is responsible for supplementing the operating manual with instructions based on existing national regulations on accident prevention and environmental protection. In addition to this operating manual and the regulations on accident prevention applicable in the user’s country and at the place of use, it is also necessary to comply with the recognised technical rules on safety and technically proficient working.
- Some sections of this operating manual do not apply to all machines.
- Some illustrations in this operating manual may show details and implements that are different from your machine.
- In some illustrations, protective devices and covers have been removed to provide a clearer representation.
- Liebherr machines are subject to continuous development and improvement. This may have resulted in modifications to your machine which are possibly not referred to in this operating manual.
- If you require further explanations or information, please contact Liebherr customer service.
Liability and warranty:
- Due to the wide variety of products offered by other manufacturers (e.g. service products, lubricants, tool attachments and spare parts), Liebherr cannot examine the general suitability and absence of defects in third-party products which are used in or on Liebherr products. The same applies to possible interactions between third-party products and Liebherr products.
- Third-party products are used in or on Liebherr machines at the user’s own discretion.
Liebherr does not offer any warranty or accept any liability for losses of anykind caused by failures of or damage to Liebherr machines attributable to the use of third-party products. - Furthermore, Liebherr will not recognise any warranty claims attributable to incorrect operation, inadequate maintenance or the failure to follow safety instructions.
Modifications, conditions, copyright:
- Liebherr reserves the right to make modifications in the course of technical development, without issuing prior notification.
- Information and illustrations in these instructions are not allowed to be duplicated, distributed or used for the purposes of competing with Liebherr. All rights under copyright legislation are expressly reserved.
- The aforementioned provisions do not extend the warranty and liability conditions in the general terms and conditions of business of Liebherr.
TABLE OF CONTENTS:
Liebherr LH 80 M HR Litronic 1205 Machine for Industrial Operator’s Manual SN 49567 – PDF DOWNLOAD
1 Product description 17
1.1 Technical description 18
1.1.1 General overview 18
1.1.2 Uppercarriage 19
1.1.3 Undercarriage 20
1.1.4 Energy recuperation cylinder (option) 21
1.2 Technical data 22
1.2.1 Vibration emission 22
1.2.2 Sound emissions 23
1.2.3 Specifications 23
2 Safety warnings, signs 25
2.1 Safety advices and symbols 25
2.1.1 Designation of safety advices 25
2.1.2 Other designations 26
2.2 Additional rules and guidelines 26
2.3 Designated use 26
2.4 Signs on the machine 27
2.41 Warning signs 27
2.42 Information signs 32
2.4.3 Control description sticker 37
2.4.4 Identification tag 38
2.5 Safety warnings 38
2.51 General safety instructions 38
2.5.2 Avoid crushing and burning injuries 39
2.5.3 Avoid fire and explosions 40
2.54 Seeing and being seen 41
2.5.5 Protection against vibration 41
2.56 Before taking into operation 42
1.1 Technical description 18
1.1.1 General overview 18
1.1.2 Uppercarriage 19
1.1.3 Undercarriage 20
1.1.4 Energy recuperation cylinder (option) 21
1.2 Technical data 22
1.2.1 Vibration emission 22
1.2.2 Sound emissions 23
1.2.3 Specifications 23
2 Safety warnings, signs 25
2.1 Safety advices and symbols 25
2.1.1 Designation of safety advices 25
2.1.2 Other designations 26
2.2 Additional rules and guidelines 26
2.3 Designated use 26
2.4 Signs on the machine 27
2.41 Warning signs 27
2.42 Information signs 32
2.4.3 Control description sticker 37
2.4.4 Identification tag 38
2.5 Safety warnings 38
2.51 General safety instructions 38
2.5.2 Avoid crushing and burning injuries 39
2.5.3 Avoid fire and explosions 40
2.54 Seeing and being seen 41
2.5.5 Protection against vibration 41
2.56 Before taking into operation 42
2.5.7 Getting in and out 43
25.8 Starting the machine 43
2.59 Working 44
2.5.10 Additional information for machines with turret 46
2.5.11 Shutting down the machine 46
2.5.12 Transporting the machine 46
2.5.13 Towing 47
2.5.14 Maintenance and repair 47
2.5.15 Modifications, add-ons and conversions 51
2.5.16 Removal and installation of the attachment pins 51
2.5.17 Falling object protective structures (FOPS and FGPS) 52
2.5.18 Checking machine for cracks 52
2.5.19 Regular checks 53
3 Control and operation 55
3.1 Control and operating elements 55
3.1.1 Overview of operator’s platform 55
3.1.2 Control unit A 57
3.1.3 Control unit B 58
3.1.4 Control units C, D and E 58
3.2 Control 59
3.2.1 Battery main switch 59
3.2.2 Getting in and getting out 59
3.2.3 Step lighting (option) 62
3.24 Emergency exit 62
3.2.5 Emergency exit — two-way adjustable operator’s cab LHC D-730
(option) 65
3.2.6 Fire extinguisher (option) 66
3.2.7 Safety lever 66
3.2.8 Operator’s seat 67
3.29 Safety belt 73
3.2.10 Steering wheel 74
3.2.11 Ignition key 74
3.2.12 Horn 75
3.2.13 Adjusting operator’s cab — two-way adjusting (option) 75
3.2.14 Windshield 79
3.2.15 Sun blind 83
3.2.16 Lighting 84
3.2.17 Cab lighting system 85
3.2.18 Beacon (option) 85
3.2.19 Windshield wipers 86
3.2.20 Windscreen washer system 87
3.2.21 Display 87
3.2.22 Status symbols 89
3.2.23 Main menu 101
3.2.24 Camera system menu 103
3.2.25 Automatic heating and automatic ventilation 103
3.2.26 Automatic air conditioning 107
3.2.27 Operating status menu 111
3.2.28 General settings menu 111
3.2.29 Machine-specific settings menu 118
3.2.30 Information menu 125
3.2.31 Tool Control menu 128
3.2.32 Messages menu 128
3.2.33 Auxiliary heater (option) 129
3.2.34 Drink holder 130
3.2.35 Radio system 130
3.2.36 LiDAT (option) 133
25.8 Starting the machine 43
2.59 Working 44
2.5.10 Additional information for machines with turret 46
2.5.11 Shutting down the machine 46
2.5.12 Transporting the machine 46
2.5.13 Towing 47
2.5.14 Maintenance and repair 47
2.5.15 Modifications, add-ons and conversions 51
2.5.16 Removal and installation of the attachment pins 51
2.5.17 Falling object protective structures (FOPS and FGPS) 52
2.5.18 Checking machine for cracks 52
2.5.19 Regular checks 53
3 Control and operation 55
3.1 Control and operating elements 55
3.1.1 Overview of operator’s platform 55
3.1.2 Control unit A 57
3.1.3 Control unit B 58
3.1.4 Control units C, D and E 58
3.2 Control 59
3.2.1 Battery main switch 59
3.2.2 Getting in and getting out 59
3.2.3 Step lighting (option) 62
3.24 Emergency exit 62
3.2.5 Emergency exit — two-way adjustable operator’s cab LHC D-730
(option) 65
3.2.6 Fire extinguisher (option) 66
3.2.7 Safety lever 66
3.2.8 Operator’s seat 67
3.29 Safety belt 73
3.2.10 Steering wheel 74
3.2.11 Ignition key 74
3.2.12 Horn 75
3.2.13 Adjusting operator’s cab — two-way adjusting (option) 75
3.2.14 Windshield 79
3.2.15 Sun blind 83
3.2.16 Lighting 84
3.2.17 Cab lighting system 85
3.2.18 Beacon (option) 85
3.2.19 Windshield wipers 86
3.2.20 Windscreen washer system 87
3.2.21 Display 87
3.2.22 Status symbols 89
3.2.23 Main menu 101
3.2.24 Camera system menu 103
3.2.25 Automatic heating and automatic ventilation 103
3.2.26 Automatic air conditioning 107
3.2.27 Operating status menu 111
3.2.28 General settings menu 111
3.2.29 Machine-specific settings menu 118
3.2.30 Information menu 125
3.2.31 Tool Control menu 128
3.2.32 Messages menu 128
3.2.33 Auxiliary heater (option) 129
3.2.34 Drink holder 130
3.2.35 Radio system 130
3.2.36 LiDAT (option) 133
3.3 Operation 134
3.3.1 Inspection tour before putting into service 134
3.3.1 Inspection tour before putting into service 134
3.3.2 Refuelling 135
3.3.3 Fuelling with electric refuelling pump (option) 136
3.3.4 Preheating system (option) 137
3.3.56 Immobiliser (option) 139
3.3.6 Preparing machine for dust intensive application 141
3.3.7 Preparing machine for use in biologically sensitive areas 141
3.3.8 Starting diesel engine 141
3.3.9 Bringing machine to operating temperature 142
3.3.10 Engine speed and operating mode 143
3.3.11 After starting 144
3.3.10 Engine speed and operating mode 143
3.3.11 After starting 144
3.3.12 Sensor-controlled low idle automatic 146
3.3.13 Automatic engine shut-off after idling (option) 146
3.3.14 Shutting off the diesel engine 147
3.3.15 Travelling 148
3.3.16 Braking 151
3.3.17 Joystick steering (option) 151
3.3.18 Travel alarm (option) 153
3.3.19 Selecting the operating mode of the oscillating axle 154
3.3.20 Observe the inclination angle 156
3.3.21 Supporting machine 157
3.3.22 Controlling working attachment 160
3.3.23 Turning and braking uppercarriage 161
3.3.24 Overload warning system (option) 163
3.3.25 Hoist cylinder pressure waming device (option) 164
3.3.26 Lowering boom actively (option) 164
3.3.27 Lowering stick actively (option) 165
3.3.28 Selecting the working tool 165
3.3.29 Operating the working tool or working attachment with buttons 166
3.3.30 Operating the working tool or working attachment with the mini joystick 168
3.3.31 Right mini-joystick control changeover (option) 169
3.3.32 Grapple circuit (option) 170
3.3.33 Autolift (option) 171
3.3.34 Magnet system (option) 172
3.3.35 Reversing fan drive for radiator cleaning (option) 173
Shut-down and limitation devices 175
3.4.1 Stick cylinder shut-off (option) 175
3.4.2 Height limitation 180
General working methods 195
3.5.1 Safety belt 195
3.5.2 Drugs and alcohol 195
3.5.3 Working without damaging the machine 195
3.5.4 Preparatory work 197
3.5.5 Working position 197
3.5.6 Transferring loads 198
3.5.7 Loading a transport vehicle 198
3.3.13 Automatic engine shut-off after idling (option) 146
3.3.14 Shutting off the diesel engine 147
3.3.15 Travelling 148
3.3.16 Braking 151
3.3.17 Joystick steering (option) 151
3.3.18 Travel alarm (option) 153
3.3.19 Selecting the operating mode of the oscillating axle 154
3.3.20 Observe the inclination angle 156
3.3.21 Supporting machine 157
3.3.22 Controlling working attachment 160
3.3.23 Turning and braking uppercarriage 161
3.3.24 Overload warning system (option) 163
3.3.25 Hoist cylinder pressure waming device (option) 164
3.3.26 Lowering boom actively (option) 164
3.3.27 Lowering stick actively (option) 165
3.3.28 Selecting the working tool 165
3.3.29 Operating the working tool or working attachment with buttons 166
3.3.30 Operating the working tool or working attachment with the mini joystick 168
3.3.31 Right mini-joystick control changeover (option) 169
3.3.32 Grapple circuit (option) 170
3.3.33 Autolift (option) 171
3.3.34 Magnet system (option) 172
3.3.35 Reversing fan drive for radiator cleaning (option) 173
Shut-down and limitation devices 175
3.4.1 Stick cylinder shut-off (option) 175
3.4.2 Height limitation 180
General working methods 195
3.5.1 Safety belt 195
3.5.2 Drugs and alcohol 195
3.5.3 Working without damaging the machine 195
3.5.4 Preparatory work 197
3.5.5 Working position 197
3.5.6 Transferring loads 198
3.5.7 Loading a transport vehicle 198
3.5.8 Lifting loads 199
3.5.9 Identifying potential dangers and eliminate them. 199
3.5.10 Use of banksmen 200
3.6 Installation and removal of attachment parts 201
3.6.1 Using quick coupler 201
3.6.2 Installing and removing grapple on industrial stick 201
3.7 Parking the machine 204
3.8 Transport and assembly 205
3.9 Emergency operation 206
3.9.1 Jump starting 206
3.9.2 Lowering working attachment when engine is shut off 207
3.5.9 Identifying potential dangers and eliminate them. 199
3.5.10 Use of banksmen 200
3.6 Installation and removal of attachment parts 201
3.6.1 Using quick coupler 201
3.6.2 Installing and removing grapple on industrial stick 201
3.7 Parking the machine 204
3.8 Transport and assembly 205
3.9 Emergency operation 206
3.9.1 Jump starting 206
3.9.2 Lowering working attachment when engine is shut off 207
3.9.3 Lowering the operator’s cab in an emergency — one-way adjusting
(option) 207
(option) 207
3.9.4 Lowering the operator’s cab in an emergency — two and three-way
adjustment (option) 209
3.9.5 Towing 211
4 Malfunctions 213
4.1 Service code tables 214
41.1 Warning symbols 214
4.2 Fault – Cause – Remedy 220
4.21 Diesel engine and fuel system 220
42.2 Hydraulic system 223
4.2.3 Electrical system 224
4.2.4 Heating, ventilation and air conditioning unit 224
4.2.5 Working attachment 225
4.3 Problem remedy 226
4.3.1 Uppercarriage fuses and relays 226
4.3.2 Operator’s platform fuses and relays 233
5 Maintenance 239
5.1 Inspection and maintenance schedule 239
5.2 Filling quantities and lubrication chart 246
5.2.1 Filling quantities 246
5.2.2 Lubricating chart 248
5.3 Fuels, lubricants and operating fluids 250
adjustment (option) 209
3.9.5 Towing 211
4 Malfunctions 213
4.1 Service code tables 214
41.1 Warning symbols 214
4.2 Fault – Cause – Remedy 220
4.21 Diesel engine and fuel system 220
42.2 Hydraulic system 223
4.2.3 Electrical system 224
4.2.4 Heating, ventilation and air conditioning unit 224
4.2.5 Working attachment 225
4.3 Problem remedy 226
4.3.1 Uppercarriage fuses and relays 226
4.3.2 Operator’s platform fuses and relays 233
5 Maintenance 239
5.1 Inspection and maintenance schedule 239
5.2 Filling quantities and lubrication chart 246
5.2.1 Filling quantities 246
5.2.2 Lubricating chart 248
5.3 Fuels, lubricants and operating fluids 250
5.3.1 Diesel fuels 250
5.3.2 Engine oils 250
5.3.3 Coolant 251
5.3.4 Hydraulic oils 252
53.5 Axle oils 253
53.6 Gear oils 254
5.3.7 Pump distributor gear oils 255
5.3.8 Energy recuperation cylinder oils 256
5.3.9 Greases 256
5.3.10 Windscreen washer fluid 256
5.3.11 Lubricants and care products for electrical and mechanical systems 257
Access points for maintenance work 258
5.4.1 Access points on uppercarriage 258
5.4.2 Access points under the uppercarriage 259
Preparing for maintenance 261
5.5.1 Maintenance procedures 261
5.5.2 Safety procedures 261
General maintenance 262
5.6.1 Welding 262
5.6.3 Corrosion-proofing piston rods 262
5.6.4 Cleaning the machine 263
5.6.5 Cleaning the fan and radiator 265
Complete machine 266
5.7.1 Checking machine for proper condition and tightness 266
5.7.2 Lubricating bearings on machine and working attachment 266
5.7.3 Checking components for cracks 268
5.7.4 Lubricating hinges, locks and gas pressure springs of doors, hoods and
windows 268
5.7.5 Cleaning and treating rubber seals on doors and hoods 268
5.7.6 Inspecting rescue system 268
Drive group 270
5.8.1 Diesel engine: Bringing into maintenance position 270
5.8.2 Diesel engine: Checking oil level 270
5.8.3 Diesel engine: Checking condition, tightness and cleanliness 271
5.8.4 Fuel pre-filter: Draining water 271
5.8.5 Air filter: Emptying dust collecting tank 273
5.8.6 Air filter: Replacing main filter cartridge 274
5.8.7 Air filter: Replacing safety filter cartridge 276
5.8.8 Air filter and air lines: Checking tightness and condition 277
5.8.9 Diesel particulate filter (option): Starting and blocking regeneration 279
5.9 Cooling system 285
5.9.1 Checking coolant level 285
5.9.2 Checking cooling system and heat exchanger for contamination and
5.3.2 Engine oils 250
5.3.3 Coolant 251
5.3.4 Hydraulic oils 252
53.5 Axle oils 253
53.6 Gear oils 254
5.3.7 Pump distributor gear oils 255
5.3.8 Energy recuperation cylinder oils 256
5.3.9 Greases 256
5.3.10 Windscreen washer fluid 256
5.3.11 Lubricants and care products for electrical and mechanical systems 257
Access points for maintenance work 258
5.4.1 Access points on uppercarriage 258
5.4.2 Access points under the uppercarriage 259
Preparing for maintenance 261
5.5.1 Maintenance procedures 261
5.5.2 Safety procedures 261
General maintenance 262
5.6.1 Welding 262
5.6.3 Corrosion-proofing piston rods 262
5.6.4 Cleaning the machine 263
5.6.5 Cleaning the fan and radiator 265
Complete machine 266
5.7.1 Checking machine for proper condition and tightness 266
5.7.2 Lubricating bearings on machine and working attachment 266
5.7.3 Checking components for cracks 268
5.7.4 Lubricating hinges, locks and gas pressure springs of doors, hoods and
windows 268
5.7.5 Cleaning and treating rubber seals on doors and hoods 268
5.7.6 Inspecting rescue system 268
Drive group 270
5.8.1 Diesel engine: Bringing into maintenance position 270
5.8.2 Diesel engine: Checking oil level 270
5.8.3 Diesel engine: Checking condition, tightness and cleanliness 271
5.8.4 Fuel pre-filter: Draining water 271
5.8.5 Air filter: Emptying dust collecting tank 273
5.8.6 Air filter: Replacing main filter cartridge 274
5.8.7 Air filter: Replacing safety filter cartridge 276
5.8.8 Air filter and air lines: Checking tightness and condition 277
5.8.9 Diesel particulate filter (option): Starting and blocking regeneration 279
5.9 Cooling system 285
5.9.1 Checking coolant level 285
5.9.2 Checking cooling system and heat exchanger for contamination and
cleaning 286
5.10 Working hydraulics system 288
5.10.1 Depressurising hydraulic system 288
5.10.2 Hydraulic tank: Checking oil level 288
5.10.3 Return filter: Checking and cleaning magnetic rod 291
5.10 Working hydraulics system 288
5.10.1 Depressurising hydraulic system 288
5.10.2 Hydraulic tank: Checking oil level 288
5.10.3 Return filter: Checking and cleaning magnetic rod 291
5.10.4 Bypass filter (option): checking the degree of contamination of the filter
cartridge 292
5.11 Electrical system 293
5.11.1 General information 293
5.11.2 Checking warning lights and displays when putting into service 294
5.12 Transmission 295
5.12.1 Checking function of parking brake 295
5.13 Axles 296
5.13.1 Lubricating axles 296
5.13.2 Tyres: checking foam-filled tyres 297
5.13.3 Checking tightening torque of the wheel nuts 297
5.14 Working attachment 299
5.14.1 Lubricating working tool 299
5.14.2 Checking pin connections for secure seating 299
5.14.3 Checking steel structure for cracks 299
5.14.4 Pin bearing: Checking for wear 300
5.14.5 Energy recuperation cylinder: Performing visual inspection 300
5.14.6 Functional test 300
5.15 Operator’s cab, heating and air conditioning unit 301
5.15.1 Filling with windscreen washer fluid 301
5.15.2 Heating: Checking function 301
5.15.3 Auxiliary heater (option): Checking function 303
5.15.4 Switching on air conditioning unit 303
cartridge 292
5.11 Electrical system 293
5.11.1 General information 293
5.11.2 Checking warning lights and displays when putting into service 294
5.12 Transmission 295
5.12.1 Checking function of parking brake 295
5.13 Axles 296
5.13.1 Lubricating axles 296
5.13.2 Tyres: checking foam-filled tyres 297
5.13.3 Checking tightening torque of the wheel nuts 297
5.14 Working attachment 299
5.14.1 Lubricating working tool 299
5.14.2 Checking pin connections for secure seating 299
5.14.3 Checking steel structure for cracks 299
5.14.4 Pin bearing: Checking for wear 300
5.14.5 Energy recuperation cylinder: Performing visual inspection 300
5.14.6 Functional test 300
5.15 Operator’s cab, heating and air conditioning unit 301
5.15.1 Filling with windscreen washer fluid 301
5.15.2 Heating: Checking function 301
5.15.3 Auxiliary heater (option): Checking function 303
5.15.4 Switching on air conditioning unit 303
5.15.5 Checking and cleaning condenser 303
5.16 Lubrication system 305
5.16.1 Lubrication system: Filling grease 305
5.16.2 Checking lubrication of bearings (grease collar) 305
5.16 Lubrication system 305
5.16.1 Lubrication system: Filling grease 305
5.16.2 Checking lubrication of bearings (grease collar) 305
5.16.3 Pipes, hoses and lubricating points: Checking tightness and condition 306
6 Appendix 307
Index 309
IMAGES PREVIEW OF THE MANUAL:
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PLEASE NOTE:
- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
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