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Liebherr LH 80 M Litronic 1205 (USA / CAN) Machine for Industrial Operator’s Manual SN 89398 – PDF DOWNLOAD

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Liebherr LH 80 M Litronic 1205 (USA / CAN) Machine for Industrial Operator’s Manual SN 89398 – PDF DOWNLOAD

Product ID
Manufacturer: Liebherr-Hydraulikbagger GmbH
Type: LH 80 M Litronic
Type no.: 1205 (USA / CAN)
From Serial no.: 89398

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Description

Liebherr LH 80 M Litronic 1205 (USA / CAN) Machine for Industrial Operator’s Manual SN 89398 – PDF DOWNLOAD

FILE DETAILS:

Liebherr LH 80 M Litronic 1205 (USA / CAN) Machine for Industrial Operator’s Manual SN 89398 – PDF DOWNLOAD

Language : English
Pages : 354
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Liebherr LH 80 M Litronic 1205 (USA / CAN) Machine for Industrial Operator’s Manual SN 89398 – PDF DOWNLOAD

Product ID
Manufacturer: Liebherr-Hydraulikbagger GmbH
Type: LH 80 M Litronic
Type no.: 1205 (USA / CAN)
From Serial no.: 89398

Preface:

  • This operating manual is intended for you as the machine operator or as a member of the maintenance personnel. It contains warnings, important information and tips for working with the machine. It simplifies the process of familiarisation and getting to know the machine, and helps to avoid faults caused by incorrect operation.
  • Compliance with the operating manual increases the reliability and service life of the machine.
  • The operating manual must be kept with the machine. Make sure that a copy is always kept close to hand at the workplace.
  • Read the operating manual before initial commissioning and subsequently at regular intervals. Everyone who carries out work with or on the machine must be familiar with and use this operating manual.

Examples of this work:
Operation including setup and fitting attachments, elimination of faults, care,
disposal of service products and consumables
Maintenance including servicing, inspection and repair
Transporting or loading the machine

  • The owner is responsible for supplementing the operating manual with instructions based on existing national regulations on accident prevention and environmental protection. In addition to this operating manual and the regulations on accident prevention applicable in the user’s country and at the place of use, it is also necessary to comply with the recognised technical rules on safety and technically proficient working.
  • Some sections of this operating manual do not apply to all machines.
  • Some illustrations in this operating manual may show details and implements that are different from your machine.
  • In some illustrations, protective devices and covers have been removed to provide a clearer representation.
  • Liebherr machines are subject to continuous development and improvement. This may have resulted in modifications to your machine which are possibly not referred to in this operating manual.
  • If you require further explanations or information, please contact Liebherr customer service.

Liability and warranty:

  • Due to the wide variety of products offered by other manufacturers (e.g. service products, lubricants, tool attachments and spare parts), Liebherr cannot examine the general suitability and absence of defects in third-party products which are used in or on Liebherr products. The same applies to possible interactions between third-party products and Liebherr products.
  • Third-party products are used in or on Liebherr machines at the user’s own discretion.
    Liebherr does not offer any warranty or accept any liability for losses of anykind caused by failures of or damage to Liebherr machines attributable to the use of third-party products.
  • Furthermore, Liebherr will not recognise any warranty claims attributable to incorrect operation, inadequate maintenance or the failure to follow safety instructions.

Modifications, conditions, copyright:

  • Liebherr reserves the right to make modifications in the course of technical development, without issuing prior notification.
  • Information and illustrations in these instructions are not allowed to be duplicated, distributed or used for the purposes of competing with Liebherr. All rights under copyright legislation are expressly reserved.
  • The aforementioned provisions do not extend the warranty and liability conditions in the general terms and conditions of business of Liebherr.

TABLE OF CONTENTS:

Liebherr LH 80 M Litronic 1205 (USA / CAN) Machine for Industrial Operator’s Manual SN 89398 – PDF DOWNLOAD

1 Product description 17
1.1 Technical description 18
1.1.1 General overview 18
1.1.2 Uppercarriage 19
1.1.2 Undercarriage 20
1.1.3 Energy recuperation cylinder (option) 21
1.2 Technical data 22
1.2.1 Vibration emission 22
1.2.2 Sound level 22
1.2.3 Specifications 22
1.3 Warranty conditions 23
1.3.1 Additional information, USA 23
1.3.2 Warranty declaration, emission limits, warranty rights and obligations 23
1.3.3 Warranty coverage from manufacturer 23
1.3.4 Warranty obligations of the owner 24
1.3.5 Warranty 24
1.3.6 Warranty parts 24
1.3.7 Exclusions 25
2 Safety warnings 27
2.1 Information on these instructions 27
2.1.1 Representation of warning messages 27
2.1.2 Graphic symbols in these instructions 27
2.2 Intended use 28
2.21 Laws, rules, guidelines and safety regulations 28
2.2.2 Intended use 28
2.2.3 Foreseeable misuse 29
2.2.4 Operating conditions 29
225 Disposal 30
Description of staff 31
2.3.1 Personal protective equipment 31
2.3.2 Requirements for staff 31
2.3.3 Operating company 32
2.3.4 Operator 32
2.3.5 Maintenance staff 33
2.3.6 Electrical engineer 34
2.3.7 Refrigeration technician 34
2.3.8 Rigger 35
2.3.9 Spotter 36
Signs on the machine 37
2.41 Warning signs 37
2.4.2 Safety signs (USA) 46
2.4.3 Information signs 51
2.44 Control description sticker 58
2.4.5 Identification tag (USA) 58
Protective devices on the machine 59
2.5.1 Safety lever or folding console 59
2.5.2 Operator’s cab 59
2.5.3 Height-adjustable operator’s cab 59
2.5.4 Roll over protective structure (ROPS) 60
2.5.5 Falling object protective structures (FOPS and FGPS) 60
Emergency equipment on the machine 61
2.6.1 Emergency exit (standard) 61
2.6.2 Fire extinguisher (option) 61
2.6.3 Emergency command devices of machine 61
2.6.4 Emergency stop function of machine 62
Safe operation 62
2.71 Intoxicants 62
2.7.2 Dangerous fuels and operating fluids 62
2.7.3 Transporting machine 63
2.7.4 Access to machine 63
2.7.5 Machine danger zone 64
2.7.6 Visibility 64
2.7.7 Protection against vibration 65
2.7.8 Operation of machine 66
2.7.9 Load-lifting work 69
2.8 Safe work 69
2.8.1 Machines with height adjustable cab 69
2.9 Safe maintenance 70
29.1 Spare parts 70
2.9.2 Heavy parts 70
2.9.3 Regular checks 70
2.10 Modifications to the machine 71
2.10.1 Modifications, add-ons and retrofittings 71
3 Control and operation 73
3.1 Control and operating elements 73
3.1.1 Overview of operator’s platform 73
3.1.2 Control unit A 75
3.1.3 Control unit B 76
3.1.4 Further control units 76
3.2 Display 77
3.2.1 Display 77
3.2.2 Status symbols 78
3.2.3 Start page menu 91
3.24 Camera menu 92
3.2.5 Automatic air conditioning 93
3.2.6 Operating status menu 97
3.2.7 System settings menu 97
3.2.8 Operating hour meter and kilometre counter submenu 99
3.2.9 Windscreen wiper interval submenu 99
3.2.10 Radio remote control submenu 100
3.2.11 Teleservice submenu 100
3.2.12 Display brightness submenu 102
3.2.13 Camera submenu 102
3.2.14 Unit selection submenu 103
3.2.15 System diagnosis submenu 103
3.2.16 Time zone and time submenu 104
3.2.17 Language selection submenu 105
3.2.18 Function settings menu 106
3.219 Central lubrication system submenu 108
3.2.20 Maintenance submenu 108
3.2.21 Sensor-controlled low idle automatic submenu (option) 109
3.2.22 Idling time until engine shut-off submenu (option) 109
3.2.23 SF submenu 109
3.2.24 User profile submenu 112
3.2.25 Diesel particulate filter submenu 113
3.2.26 Stick cylinder shut-off submenu (option) 113
3.2.27 Hoist cylinder shut-off submenu (option) 114
3.2.28 Workspace limitation submenu (option) 114
3.2.29 Automatic reversible fan drive submenu (option) 115
3.2.30 Bleeding hydraulic circuit submenu 115
3.2.31 Information menu 116
3.2.32 Operating time submenu 117
3.2.33 Fuel consumption submenu 117
3.2.34 Key assignment submenu 119
3.2.35 Electrical outputs submenu 119
3.2.36 Electrical inputs submenu 119
3.2.37 Tool Control menu 120
3.2.38 Service codes menu 120
3.3 Control 122
3.3.1 Battery main switch 122
3.3.2 Entering and exiting machine 123
3.3.3 Step lighting (option) 124
3.3.4 Emergency exit 125
3.3.5 Fire extinguisher (option) 125
3.3.6 Folding console 126
3.3.7 Operator’s seat 127
3.3.8 Safety belt 133
3.3.9 Exit protection (option) 134
3.3.10 Steering wheel 135
3.3.11 Ignition key 135
3.3.12 Confirmation button 136
3.3.13 Horn 137
3.3.14 Raising and lowering operator’s cab (option) 138
3.3.15 Windscreen 140
3.3.16 Sun blind 142
3.3.17 Viewing devices 143
3.3.18 Lighting 145
3.3.19 Cab lighting system 146
3.3.20 Beacon (option) 147
3.3.21 Windscreen wipers 148
3.3.22 Windscreen washer system 148
3.3.23 Auxiliary heater (option) 149
3.3.24 LiDAT (option) 149
3.4 Operation 150
3.4.1 Inspection tour before putting into service 150
34.2 Refuelling 161
3.43 Refuelling with electric refuelling pump (option) 152
3.4.4 Preheating system (option) 153
3.4.5 Immobiliser (option) 165
3.4.6 Preparing machine for dust intensive application 156
3.47 Preparing machine for use in biologically sensitive areas 157
3.4.8 Starting diesel engine 157
3.49 Bringing machine to operating temperature 158
3.4.10 Engine speed and operating mode 168
3.4.11 After starting 160
3.4.12 Sensor-controlled low idle automatic 161
3.4.13 Automatic engine shut-off after idling (option) 161
3.4.14 Shutting off diesel engine 162
3.4.15 Travelling and braking 162
3.4.16 Joystick steering 166
3.4.17 Travel alarm (option) 167
3.4.18 Selecting operating mode of oscillating axle 168
3.4.19 Supporting machine 170
3.4.20 Controlling working attachment 173
3.4.21 Turning and braking uppercarriage 174
3.4.22 Slewing brake 174
3.4.23 Positioning slewing brake 175
3.4.24 Overload warning system (option) 175
3.4.25 Hoist cylinder pressure warming device (option) 177
3.4.26 Lowering boom actively (option) 177
3.4.27 Lowering stick actively (option) 178
3.4.28 Selecting the working tool 178
3.4.29 Controlling special working attachment with mini-joystick 178
3.4.30 Changing over control of right mini-joystick (option) 179
3.4.31 Grapple priority (option) 181
3.4.32 AutoLift (Option) 182
3.4.33 Magnet system (option) 182
3.4.34 Reversible fan drive for radiator cleaning (option) 184
3.5 Shut-off functions 186
3.5.1 Stick cylinder shut-off (option) 186
3.5.2 Height limit (option) 190
3.6 General working methods 200
3.6.1 Working without damaging the machine 200
3.6.2 Putting machine in working position 201
3.6.3 Transferring loads 202
3.6.4 Loading transport vehicle 202
3.6.5 Lifting loads 203
3.6.6 Use of banksmen 203
3.6.7 Working in windy conditions 210
3.7 Installing and removing working attachment 212
3.7.1 Using quick coupler 212
3.7.2 Installing and removing grapple on industrial stick 212
3.7.3 Installing and removing boom 215
3.8 Parking machine 216
3.9 Transport 217
3.9.1 Preparatory activities 217
3.9.2 Driving machine onto low-loader 217
3.9.3 Lifting machine 218
3.9.4 Tying down machine 219
3.10 Emergency operation 220
3.10.1 Jump starting 220
3.10.2 Lowering working attachment when engine is shut off 221
3.10.3 Lowering operator’s cab in an emergency (option) 221
3.10.4 Towing the machine 222
4 Malfunctions 223
4.1 Service code tables 224
41.1 Warning symbols 224
4.2 Fault – Cause – Remedy 230
4.21 Diesel engine and fuel system 230
422 Hydraulic system 233
4.2.3 Electrical system 234
42.4 Heating, ventilation and air conditioning unit 234
4.2.5 Working attachment 235
4.3 Problem remedy 236
4.3.1 Uppercarriage fuses and relays 236
4.3.2 Operator’s platform fuses and relays 243
5 Maintenance 249
5.1 Inspection and maintenance schedule 249
5.2 Filling quantities and lubrication chart 256
5.2.1 Filling quantities 256
5.2.2 Lubricating chart 258
5.3 Fuels, lubricants and operating fluids 260
5.3.1 Diesel fuels 260
5.3.2 Engine oils 260
5.3.3 Refrigerant 261
5.3.4 Coolant 261
5.3.5 Hydraulic oils 262
5.3.6 Axle oils 264
53.7 Gearails 265
5.3.8 Pump distributor gear oils 265
5.3.9 Energy recuperation cylinder oils 266
5.3.10 Greases 267
5.3.11 Windscreen washer fluid 267
5.3.12 Lubricants and care products for electrical and mechanical systems 267
5.4 Preparing for maintenance 268
5.4.1 Preparing for maintenance 268
General maintenance 270
55.1 Welding 270
5.5.3 Corrosion-proofing piston rods 270
5.5.4 Cleaning the machine 271
5.5.5 Cleaning the fan and radiator 273
Complete machine 274
5.6.1 Checking machine for proper condition and tightness 274
5.6.2 Checking components for cracks 274
5.6.3 Lubricating hinges, locks and gas pressure springs of doors, hoods and
windows 274
5.6.4 Cleaning and treating rubber seals on doors and hoods 274
5.6.5 Checking rescue system (option) 275
Drive group 276
5.7.1 Diesel engine: Bringing into maintenance position 276
5.7.2 Diesel engine: Checking oil level 276
5.7.3 Diesel engine: Checking condition, tightness and cleanliness 277
5.7.4 Fuel pre-filter: Draining water 278
5.7.5 Air filter: Emptying dust collecting tank 279
5.7.6 Air filter: Replacing main filter cartridge 280
5.7.7 Air filter: Replacing safety filter cartridge 282
5.7.8 Air filter and air lines: Checking tightness and condition 283
5.7.9 Diesel particulate filter (option): Activating and deactivating
regeneration 285
Cooling system 291
5.8.1 Checking coolant level 291
5.8.2 Checking cooling system and heat exchanger for contamination and
cleaning 292
Working hydraulics 294
5.9.1 Depressurising hydraulic system 294
5.9.2 Hydraulic tank: Checking oil level 294
5.9.3 Hydraulic tank: Draining water and sediments 297
5.9.4 Return filter: Checking and cleaning magnetic rod 298
5.9.5 Bypass filter (option): Checking degree of contamination of filter
cartridge 299
Electrical system 301
5.10.1 General information 301
5.11 Axles 302
5.11.1 Lubricating axles 302
5.11.2 Checking tyre pressure 303
5.11.3 Tyres: checking foam-filled tyres 304
5.11.4 Wheels: Checking mounting of wheel nuts 305
5.12 Working attachment 306
5.12.1 Lubricating working tool 306
5.12.2 Checking pin connections for secure seating 306
5.12.3 Checking steel parts for cracks 306
5.12.4 Pin bearing: checking for wear 307
5.12.5 Energy recuperation cylinder: Performing visual inspection 307
5.13 Operator’s cab, heating and air conditioning 308
5.13.1 Filling with windscreen washer fluid 308
5.13.2 Heating: Checking function 308
5.13.3 Auxiliary heater (option): Checking function 310
5.13.4 Switching on air conditioning unit 310
5.13.5 Checking and cleaning condenser 310
5.14 Lubrication system 312
5.14.1 Lubrication system: Filling with grease 312
5.14.2 Checking lubrication of bearings (grease collar) 313
5.14.3 Pipes, hoses and lubricating points: Checking tightness and condition 314
5.14.4 Checking function of entire system, pumps and control 314
5.16 Slewing gearbox and slewing ring 320
5.15.1 Slewing gearbox: Checking oil level 320
6 Appendix 323
Index 325

IMAGES PREVIEW OF THE MANUAL:

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