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Liebherr LH 80 M Litronic 1218 (USA CAN) Machine for Industrial Applications Operator’s Manual SN 85509 – PDF DOWNLOAD

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Liebherr LH 80 M Litronic 1218 (USA CAN) Machine for Industrial Applications Operator’s Manual SN 85509 – PDF DOWNLOAD

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Description

Liebherr LH 80 M Litronic 1218 (USA CAN) Machine for Industrial Applications Operator’s Manual SN 85509 – PDF DOWNLOAD

FILE DETAILS:

Liebherr LH 80 M Litronic 1218 (USA CAN) Machine for Industrial Applications Operator’s Manual SN 85509 – PDF DOWNLOAD

Language : English
Pages : 396
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Liebherr LH 80 M Litronic 1218 (USA CAN) Machine for Industrial Applications Operator’s Manual SN 85509 – PDF DOWNLOAD

Preface:

  • This operating manual is intended for you as the machine operator or as a member of the maintenance personnel. It contains warnings, important information and tips for working with the machine. It simplifies the process of familiarisation and getting to know the machine, and helps to avoid faults caused by incorrect operation.
  • Compliance with the operating manual increases the reliability and service life of the machine.
  • The operating manual must be kept with the machine. Make sure that a copy is always kept close to hand at the workplace.
  • Read the operating manual before initial commissioning and subsequently at regular intervals. Everyone who carries out work with or on the machine must be familiar with and use this operating manual.

Examples of this work:
Operation including setup and fitting attachments, elimination of faults, care,
disposal of service products and consumables
Maintenance including servicing, inspection and repair
Transporting or loading the machine

  • The owner is responsible for supplementing the operating manual with instructions based on existing national regulations on accident prevention and environmental protection. In addition to this operating manual and the regulations on accident prevention applicable in the user’s country and at the place of use, it is also necessary to comply with the recognised technical rules on safety and technically proficient working.
  • Some sections of this operating manual do not apply to all machines.
  • Some illustrations in this operating manual may show details and implements that are different from your machine.
  • In some illustrations, protective devices and covers have been removed to provide a clearer representation.
  • Liebherr machines are subject to continuous development and improvement. This may have resulted in modifications to your machine which are possibly not referred to in this operating manual.
  • If you require further explanations or information, please contact Liebherr customer service.

Liability and warranty:

  • Due to the wide variety of products offered by other manufacturers (e.g. service products, lubricants, tool attachments and spare parts), Liebherr cannot examine the general suitability and absence of defects in third-party products which are used in or on Liebherr products. The same applies to possible interactions between third-party products and Liebherr products.
  • Third-party products are used in or on Liebherr machines at the user’s own discretion.
    Liebherr does not offer any warranty or accept any liability for losses of anykind caused by failures of or damage to Liebherr machines attributable to the use of third-party products.
  • Furthermore, Liebherr will not recognise any warranty claims attributable to incorrect operation, inadequate maintenance or the failure to follow safety instructions.

Modifications, conditions, copyright:

  • Liebherr reserves the right to make modifications in the course of technical development, without issuing prior notification.
  • Information and illustrations in these instructions are not allowed to be duplicated, distributed or used for the purposes of competing with Liebherr. All rights under copyright legislation are expressly reserved.
  • The aforementioned provisions do not extend the warranty and liability conditions in the general terms and conditions of business of Liebherr.

TABLE OF CONTENTS:

Liebherr LH 80 M Litronic 1218 (USA CAN) Machine for Industrial Applications Operator’s Manual SN 85509 – PDF DOWNLOAD

1 Product description 17
1.1 Technical description 18
1.1.1 General overview 18
1.1.2 Uppercarriage 19
1.1.2 Undercarriage 20
1.2 Technical data 21
1.2.1 Vibration emission 21
1.2.2 CO2 emissions of diesel engine 21
1.2.3 Sound level 22
1.2.4 Specifications 23
1.3 Warranty conditions 24
1.3.1 Additional information, USA 24
1.3.2 Warranty declaration, emission limits, warranty rights and obligations 24
1.3.3 Warranty coverage from manufacturer 24
1.3.4 Warranty obligations of the owner 25
1.3.5 Warranty 25
1.3.6 Warranty parts 25
1.3.7 Exclusions 26
2 Safety warnings 27
2.1 Information on these instructions 27
2.1.1 Representation of warning messages 27
2.1.2 Graphic symbols in these instructions 27
2.2 Intended use 28
2.21 Laws, rules, guidelines and safety regulations 28
2.2.2 Intended use 28
2.2.3 Foreseeable misuse 29
2.2.4 Operating conditions 29
225 Disposal 30
LH 80 M Lironic -1218 (USA/ CAN) LIEBHERR brZ0t8 7
Contents
Operator’s manual
2.3
2.4
2.5
2.6
2.7
Description of staff 31
2.3.1 Personal protective equipment 31
2.3.2 Requirements for staff 31
2.3.3 Operating company 32
2.3.4 Operator 32
2.3.5 Maintenance staff 33
2.3.6 Electrical engineer 34
2.3.7 Refrigeration technician 34
2.3.8 Slinger 35
2.3.9 Spotter 36
Signs on the machine 37
2.41 Warning signs 37
2.4.2 Safety signs (USA) 11
2.4.3 Information signs 44
2.44 Control description sticker 48
2.4.5 Identification tag (USA) 49
Protective devices on the machine 49
2.51 Safety lever or folding console 49
2.5.2 Operator’s cab 49
2.5.3 Height-adjustable operator’s cab 50
2.5.4 Roll over protective structure (ROPS) 50
2.5.5 Falling object protective structures (FOPS and FGPS) 51
Emergency equipment on the machine 51
2.6.1 Emergency exit (standard) 51
2.6.2 Fire extinguisher (option) 51
2.6.3 Emergency command devices of machine 52
2.6.4 Emergency stop function of machine 52
Safe operation 52
2.71 Intoxicants 52
2.7.2 Dangerous fuels and operating fluids 53
2.7.3 Transporting machine 53
2.7.4 Access to machine 54
2.7.5 Machine danger zone 55
2.7.6 Visibility 55
2.7.7 Protection against vibration 56
copyright ® Liebherr-Hydraulikbagger GmbH 2018
LH 80 M Litronic – 1218 (USA / CAN
LIEBHERR frome – 1218 (US/ a0s
LHBM2217394/01/2018-12-19/en
LHB/M2217394/01/2018-12-19/en
Operator’s manual
Contents
2.7.8 Operation of machine 57
2.7.9 Load-lifting work 59
2.8 Safe work 60
2.8.1 Machines with height adjustable cab 60
2.9 Safe maintenance 60
29.1 Spare parts 60
2.9.2 Heavy parts 61
2.9.3 Regular checks 61
2.10 Modifications to the machine 61
2.10.1 Modifications, add-ons and retrofittings 61
3 Control and operation 63
3.1 Control and operating elements 63
3.1.1 Overview of operator’s platform 63
3.1.2 Control unit A 65
3.1.3 Control unit B 66
3.1.4 Further control units 66
3.2 Display 67
3.2.1 Display 67
3.2.2 Status symbols 68
3.2.3 Start page menu 81
3.24 Camera menu 82
3.2.5 Automatic air conditioning 83
3.2.6 Operating status menu 87
3.2.7 Diesel particulate filter submenu (option) 87
3.2.8 Sensor-controlled low idle automatic and automatic engine stop
submenu (option) 88
3.29 System settings menu 89
3.2.10 Operating hour meter and odometer submenu 90
3.2.11 Windscreen wiper interval submenu 90
3.2.12 Radio remote control submenu 91
3.2.13 Display settings submenu 92
3.2.14 Display brightness and display volume submenu 92
3.2.15 Camera image contrast submenu 93
3.2.16 Camera return time submenu 93
LH 80 M Litronic – 1218 (USA / CAN) OR Irate air 2010
186500 LIEBHERR 9
Contents
Operator’s manual
3.2.17 Regional settings and system parameters submenu 94
3.2.18 Unit selection submenu 94
3.2.19 System diagnosis submenu 95
3.2.20 Time zone submenu 95
3.2.21 Time format and date format submenu 96
3.2.22 Language selection submenu 96
3.2.23 Electrical outputs submenu 97
3.2.24 Electrical inputs submenu 98
3.2.25 Function settings menu 98
3.2.26 Central lubrication system submenu (option) 100
3.2.27 Maintenance submenu 100
3.2.28 SF submenu 102
3.2.29 Stick cylinder shut-off submenu (option) 104
3.2.30 Hoist cylinder shut-off submenu (option) 105
3.2.31 Stick cylinder shut-off and hoist cylinder shut-off submenu (option) 105
3.2.32 Workspace limitation submenu (option) 106
3.2.33 Automatic reversible fan drive submenu (option) 106
3.2.34 Comfort slewing brake submenu (option) 107
3.2.35 Bleeding hydraulic circuit submenu 108
3.2.36 Information menu 108
3.2.37 Operating time submenu 109
3.2.38 Fuel consumption submenu 110
3.2.39 Key assignment submenu 110
3.2.40 Tool Control menu 11
3.2.41 Service codes menu 11
3.3 Control 113
3.3.1 Battery main switch 113
3.3.2 Entering and exiting machine 114
3.3.3 Step lighting (option) 115
3.3.4 Emergency exit 116
3.3.5 Fire extinguisher (option) 116
3.3.6 Folding console 117
3.3.7 Operator’s seat 118
3.3.8 Safety belt 124
3.3.9 Exit protection (option) 125
10
copyright ® Liebherr-Hydraulikbagger GmbH 2018
LH 80 M Litronic – 1218 (USA / CAN)
LIEBHERR 185509
LHBM2217394/01/2018-12-19/en
LHB/M2217394/01/2018-12-19/en
Operator’s manual
Contents
3.3.10 Steering wheel 126
3.3.11 Ignition key 126
3.3.12 Confirmation button 127
3.3.13 Horn 128
3.3.14 Raising and lowering operator’s cab (option) 129
3.3.15 Windscreen 131
3.3.16 Sun blind 133
3.3.17 Viewing devices 134
3.3.18 Lighting 136
3.3.19 Cab lighting system 137
3.3.20 Beacon (option) 138
3.3.21 Windscreen wipers 139
3.3.22 Windscreen washer system 139
3.3.23 Auxiliary heater (option) 140
3.3.24 LiDAT (option) 140
3.4 Operation 141
3.4.1 Inspection tour before putting into service 141
3.42 Refuelling 142
3.4.3 Refuelling with electric refuelling pump (option) 142
3.4.4 Filling with diesel exhaust fluid 144
3.4.5 Preheating system for fuels and operating fluids (option) 145
3.46 Immobiliser (option) 146
3.4.7 Preparing machine for dust intensive application 148
3.4.8 Preparing machine for use in biologically sensitive areas 148
3.4.9 Starting diesel engine 149
3.4.10 Bringing machine to operating temperature 149
3.4.11 Engine speed and operating mode 150
3.4.12 After starting 151
3.4.13 Sensor-controlled low idle automatic 152
3.4.14 Automatic engine stop after idling (option) 163
3.4.15 Shutting off diesel engine 154
3.4.16 Shutting off diesel engine in an emergency 154
3.4.17 Travelling and braking 165
3.4.18 Joystick steering 157
3.4.19 Travel alarm (option) 159
1 80 M Litronic – 1218 (USA / CAN) LIEBHERR orzo ”
5509
Contents Operator’s manual
3.4.20 Locking and unlocking oscillating axle 159
3.4.21 Supporting machine 161
3.4.22 Controlling working attachment 163
3.4.23 Turning and braking uppercarriage 164
3.4.24 Slewing brake 165
3.4.25 Positioning slewing brake 170
3.4.26 Hoist cylinder pressure warning device (option) 170
3.4.27 Lowering boom actively (option) 170
3.4.28 Retracting stick actively (option) 171
3.4.29 Selecting the working tool 171
3.4.30 Controlling special working attachment with mini-joystick 172
3.4.31 Changing over control of right mini-joystick (option) 173
3.4.32 Grapple priority (option) 174
3.4.33 AutolLift (Option) 175
3.4.34 Magnet system (option) 175
3.4.35 Reversible fan drive for radiator cleaning (option) 177
3.5 Shut-off functions 180
3.5.1 Stick cylinder shut-off (option) 180
3.5.2 Hoist cylinder shut-off (option) 183
3.5.3 Height limitation 187
3.5.4 Depth limitation (option) 196
3.56.5 Overload warning system (option) 208
3.5.6 Load moment limitation (option) 210
3.6 General working methods 217
3.6.1 Working without damaging the machine 217
3.6.2 Putting machine in working position 218
3.6.3 Travelling at operating location 219
3.6.4 Travelling with load at operating location 219
3.6.5 Travelling under obstacles 221
3.6.6 Handling loads 221
3.6.7 Loading transport vehicle 222
3.6.8 Lifting loads 222
3.6.9 Use of banksmen 223
3.6.10 Working in windy conditions 230
3.7 Installing and removing working attachment 232
copyright ® Liebherr-Hydraulikbagger GmbH 2018
LH 80 M Litronic – 1218 (USA / CAN)
12 LIEBHERR 185509
LHBM2217394/01/2018-12-19/en
LHB/M2217394/01/2018-12-19/en
Operator’s manual
Contents
3.7.1 Using quick coupler 232
3.7.2 Installing and removing grapple on industrial stick 232
3.7.3 Installing and removing boom 235
3.8 Parking machine 236
3.9 Transport 237
3.9.1 Preparatory activities 237
3.9.2 Driving machine onto low-loader 237
3.9.3 Tying down machine 238
3.10 Emergency operation 239
3.10.1 Jump starting 239
3.10.2 Lowering working attachment when engine is shut off 240
3.10.3 Lowering operator’s cab in an emergency (option) 240
3.10.4 Towing the machine 241
4 Malfunctions 243
4.1 Service code tables 243
41.1 Warning symbols 243
4.2 Fault – Cause – Remedy 250
4.21 Diesel engine and fuel system 250
422 Hydraulic system 253
4.2.3 Electrical system 254
4.2.4 Heating, ventilation and air conditioning unit 254
4.2.5 Working attachment 255
4.3 Problem remedy 256
4.31 Fuses and relays in the uppercarriage 256
4.3.2 Operator’s platform fuses and relays 262
5 Maintenance 289
5.1 Inspection and maintenance schedule 269
5.2 Filling quantities and lubrication chart 276
5.2.1 Lubricating chart 276
5.3 Fuels, lubricants and operating fluids 278
5.3.1 Diesel fuels 278
5.3.2 Diesel exhaust fluids 278
5.3.3 Engine oils 279
1 80 M Litronic – 1218 (USA / CAN) LIEBHERR pr20te 13
5509
Contents
Operator’s manual
54
5.5
5.6
5.7
5.8
5.3.4 Refrigerant 280
53.5 Coolant 281
5.3.6 Hydraulic oils 282
5.3.7 Axle oils 284
53.8 Gear oils 285
5.3.9 Pump distributor gear oils 285
5.3.10 Energy recuperation cylinder oils 286
5.3.11 Greases 287
5.3.12 Windscreen washer fluid 287
5.3.13 Lubricants and care products for electrical and mechanical systems 287
Access points for maintenance work 288
5.4.1 Access points on uppercarriage 288
5.4.2 Access points under the uppercarriage 290
Preparing for maintenance 291
5.5.1 Preparing for maintenance 291
General maintenance 293
5.6.1 Welding 293
5.6.2 Corrosion-proofing piston rods 293
5.6.3 Cleaning the machine 204
5.6.4 Cleaning the fan and radiator 296
Complete machine 297
5.7.1 Checking machine for proper condition and tightness 297
5.7.2 Checking components for cracks 297
5.7.3 Lubricating hinges, locks and gas pressure springs of doors, hoods and
windows 297
5.7.4 Cleaning and treating rubber seals on doors and hoods 297
5.7.5 Checking rescue system (option) 298
Drive group 299
5.8.1 Diesel engine: Bringing into maintenance position 299
5.8.2 Diesel engine: Checking oil level 299
5.8.3 Diesel engine: Checking condition, tightness and cleanliness 300
5.8.4 Fuel pre-filter: Draining water 301
5.8.5 Fuel tank: Draining water and sediments 301
5.8.6 Air filter: Emptying dust collecting tank 303
5.8.7 Air filter: Replacing main filter cartridge 304
14
copyright ® Liebherr-Hydraulikbagger GmbH 2018
LH 80 M Litronic – 1218 (USA / CAN)
LIEBHERR 185509
LHBM2217394/01/2018-12-19/en
LHB/M2217394/01/2018-12-19/en
Operator’s manual Contents
5.8.8 Air filter: Replacing safety filter cartridge 306
5.8.9 Air filter and air lines: Checking tightness and condition 307
5.8.10 Pump distributor gear: Checking oil level 309
5.8.11 Diesel particulate filter: Activating and deactivating regeneration 310
5.8.12 Diesel particulate filter: Checking tightening torque of filter module
profile clamps 315
5.9 Cooling system 317
5.9.1 Checking coolant level 317
5.9.2 Checking cooling system and heat exchanger for contamination 318
5.10 Working hydraulics 321
5.10.1 Depressurising hydraulic system 321
5.10.2 Hydraulic tank: Checking oil level 321
5.10.3 Hydraulic tank: Draining water and sediments 324
5.10.4 Return filter: Checking and cleaning magnetic rod 326
5.10.5 Bypass filter (option): Checking degree of contamination of filter
cartridge 327
5.11 Electrical system 328
5.11.1 General information 328
5.12 Axles 329
5.12.1 Lubricating axles 329
5.12.2 Tyres: checking foam-filled tyres 330
5.12.3 Wheels: Checking mounting of wheel nuts 330
5.13 Working attachment 332
5.13.1 Lubricating working tool 332
5.13.2 Checking pin connections for secure seating 332
5.13.3 Checking steel parts for cracks 332
5.13.4 Pin bearing: checking for wear 333
5.13.5 Energy recuperation cylinder: Performing visual inspection 333
5.14 Operator’s cab, heating and air conditioning 334
5.14.1 Filling with windscreen washer fluid 334
5.14.2 Heating: Checking function 334
5.14.3 Auxiliary heater (option): Checking function 336
5.14.4 Switching on air conditioning unit 336
5.14.5 Checking and cleaning condenser 337
5.15 Lubrication system 339
5.15.1 Checking lubrication of bearings (grease collar) 339
LH 80 M Litronic – 1218 (USA / CAN) Pe pa T2018
185500 LIEBHERR 15
Contents
Operator’s manual
5.15.2 Pipes, hoses and lubricating points: Checking tightness and condition 339
5.16 Slewing gearbox and slewing ring 340
5.16.1 Slewing gearbox: Checking oil level 340
6 Appendix 343
Index 345

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PLEASE NOTE:

  • This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
  • Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

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