Liebherr LR 636 1275 Crawler Loader Operator’s Manual 12777 – PDF DOWNLOAD

Description

Liebherr LR 636 1275 Crawler Loader Operator’s Manual 12777 – PDF DOWNLOAD

FILE DETAILS:

Liebherr LR 636 1275 Crawler Loader Operator’s Manual 12777 – PDF DOWNLOAD

Language : English
Pages : 368
Downloadable : Yes
File Type : PDF
Size: 75.5 MB

DESCRIPTION:

Liebherr LR 636 1275 Crawler Loader Operator’s Manual 12777 – PDF DOWNLOAD

Product ID:
Manufacturer : Liebherr-Werk Telfs GmbH
Type : LR 636
Type no. : 1275
From Serial no.: 12777

Preface:

This operator’s manual has been written for the operator and for the maintenance
staff of the machine.
It contains the descriptions for:
– Chapter 1 “Product description”
– Chapter 2 “Safety instructions”
– Chapter 3 “Control, operation”
– Chapter 4 “Malfunctions”
–  Chapter 5 “Maintenance”
The operator’s manual must be read and used carefully by all persons who carry
out work with or on the machine before putting the machine into service for the first
time and later, at regular intervals.

Work with or on the machine includes, for example:
Operation including set up, troubleshooting during work procedure, disposal of production wastes, care, disposal of service and auxiliary materials.
Service including maintenance, inspection and repair work
Transport or loading the machine

This allows the machine operator to familiarize himself with the machine more
easily and prevent malfunctions due to improper operation.

Observation of the operator’s manual by maintenance staff:
– increases reliability in use
– extends the service life of your machine
– reduces repair costs and downtime

• The operator’s manual belongs with the machine. Make sure that a copy is
  always readily available in the operator’s cab.
• The operator’s manual should be supplemented with instructions for accident
  prevention and environmental protection based on existing national regulations.
  In addition to the operator’s manual and legally binding regulations on accident
  prevention which apply in the user country and at point of use, authorized specialist
  rules for safe and correct working procedures are also to be observed.
• These operator’s manual contains all required information for control, operation
  and maintenance of your machine.
• Some illustrations in this operator’s manual may depict details and working devices
  which differ to your machine.
• In some illustrations, protective devices and covers have been removed in the
  interests of better presentation.
• Improvements, which are always being incorporated into our machines, may result
  in changes to your machine which are not yet indicated in this operator’s manual.
• If you need additional explanations or instructions, please don’t hesitate to contact
  the Technical Documentation and Service Department.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Liebherr LR 636 1275 Crawler Loader Operator’s Manual 12777 – PDF DOWNLOAD

1 Product description 17
1.1 Technical description 17
1.1.1 Design overview 17
1.2 Technical data 19
1.2.1 Vibrations 19
1.2.2 CO2 emissions of diesel engine 20
1.2.3 Sound emission 21
1.2.4 Maximum operating weight 21
1.3 Tightening torques 22
1.3.1 Preload values and tightening torques for screws with standard and fine
metric thread according to DIN ISO 261 22
1.3.2 Tightening torque for cutting edges, end bits and adapters 28
2 Safety guidelines, signs 29
2.1 Designation of warning notes 29
2.1.1 Additional rules and guidelines 30
2.2 Symbols in the operator’s manual 30
2.3 Proper use 30
2.3.1 Laws, rules, guidelines and safety regulations 30
2.3.2 Intended use 30
2.3.3 Foreseeable misuse 31
2.3.4 Hazard zone of the machine 32
2.3.5 Operating conditions 33
2.3.6 Disposal 34
2.4 Description of personnel 35
2.4.1 Personal protective equipment 35 CD
2.4.2 Requirements for personnel 35
~ 2.4.3 Operator 35
2.4.4 Operator 36
2.4.5 Maintenance staff 37
2.4.6 Guide 38
2.5 Signs on the machine 38
2.5.1 Safety signs 38
2.5.2 Information signs 46
2.5.3 Identification plates 55
2.6 Safety instructions 56
2.6.1 General safety instructions 56
2.6.2 Safety guidelines for crushing and burn prevention 57
2.6.3 Safety guidelines for fire and explosion prevention 57
2.6.4 Safety instructions for machine start up 58
2.6.5 Safety guidelines for start up 58
2.6.6 Safety guidelines for working 58
2.6.7 Safety guidelines for turning machine off 60
2.6.8 Safety instructions for transporting machine 60
2.6.9 Safety instructions for towing machine 60
2.6.10 Safety instructions for maintenance 61
2.6.11 Safety guidelines for welding work on machine 63
2.6.12 Safety guidelines for working on attachment 63
2.6.13 Safety guidelines for loading machine with a crane 64
2.6.14 Safety notes for maintenance of hydraulic hoses and hose lines 64
2.6.15 Safety guidelines for maintenance work on machines with hydro accumulators
2.6.16 Roll over protection (ROPS) and falling object protection (FOPS) 65
2.6.17 Equipment and attachment parts 66
2.6.18 Protection from vibrations 66
2.6.19 See and be seen 67
2.6.20 Safety notes for Diesel engines with electronic control units 69
2.6.21 Safety notes for working on Common Rail System of Diesel engines 70
3 Control, operation 73 0
3.1 Operating and control elements 73 ~
3.1.1 Operator’s cab CD
3.1.2 Control elements in the operator’s cab 75
3.1.3 Display unit 79
3.1.4 Exhaust gas treatment 119
3.2 Operation 122
3.2.1 Battery main switch 122
3.2.2 Entering and exiting the machine 123
3.2.3 Emergency exit 123
3.2.4 Door lock 125
3.2.5 Standard operator’s seat 126
3.2.6 Operator’s seat with pneumatic comfort suspension 127
3.2.7 Premium operator’s seat (option) 134
3.2.8 Premium ISRI (option) operator’s seat 141
3.2.9 Safety belt 147
3.2.10 Adjust the armrests and joysticks 150
3.2.11 Heating and air conditioning unit 151
3.2.12 Sliding window 155
3.2.13 Interior light of the cab and reading light 155
3.2.14 Inside mirror 156
3.2.15 Electric window washer system 156
3.2.16 Compartment for documentation 158
3.2.17 Turn the engine compartment lighting on 159
3.2.18 Reversing warning device 159
3.2.19 Disengageable back up warning device (option) 160
3.2.20 Fire extinguisher 161
3.2.21 Rotating beacon 162
3.2.22 LiDAT (option) 162
3.3 Operation 163
3.3.1 Operating machine on a daily basis 163
3.3.2 Using the machine at low or high ambient temperatures 173
3.3.3 Starting diesel engine 173
3.3.4 Travel mode 179
3.3.5 Driving 184
3.3.6 Braking 186 ~
3.3.7 Take the machine out of service 189
3.3.8 Working in water 193
3.3.9 Working with attachment 194
3.3.10 Working with working attachments 202
3.3.11 Diesel particle filter (option) 205
copyright© Liebherr-Werk Telfs GmbH 2019
LR636-1275 / 12777 llEBHERR 11
Contents Operator’s manual
3.4 Work methods 211
3.4.1 Material transport and handling 211
3.4.2 Grading work 212
3.4.3 Loading from a pile 213
3.4.4 Loading from a bank or wall 214
3.4.5 Load the transport vehicle 215
3.4.6 Excavation 218
3.4.7 Example of excavating a foundation 218
3.4.8 Land clearing 219
3.5 Install and remove the attachment 224
3.5.1 Installation guidelines for installation and removal of working attachment
parts 224
3.5.2 Install and remove the bucket 224
3.5.3 Removing and installing 4-in-1 bucket 226
3.5.4 Removing and installing the ripper 228
3.6 Transport 233
3.6.1 Transport the machine by truck or rail 233
3.6.2 Loading the machine with a crane 236
3.7 Emergency operations 238
3.7.1 Emergency mode function 238
3.7.2 Towing machine 238
3.7.3 Jump start procedure 246
4 Operating problems 249
4.1 Servicecodes 249
4.1.1 Service code – Display unit 249
4.2 Problems – Cause – Remedy 251
4.2.1 Diesel engine 251
4.2.2 Hydraulic system 253 C:
4.2.3 Travel gear, tracks 254 0
4.2.4 Electrical system 254 ~
4.2.5 Heating system CD
4.2.6 Working attachments 255 ~
4.3 Problem remedy 256
4.3.1 Fuses 256
4.3.2 Fuses in the central electric compartment 258
4.3.3 Relays 262
5 Maintenance 265
5.1 Maintenance and inspection schedule 265
5.2 Fill quantities, lubrication schedule 271
5.2.1 Recommended lubricants 271
5.2.2 Recommended operating fluids 272
5.2.3 Lubrication schedule 272
5.2.4 Symbols in the lubrication chart 274
5.3 Lubricants and fuels 275
5.3.1 General information about lubricants and fuels 275
5.3.2 Diesel fuels 276
5.3.3 Engine oils 276
5.3.4 Coolant 277
5.3.5 Diesel exhaust fluids 278
5.3.6 Hydraulic oil 279
5.3.7 Lube oils for splitterboxes 284
5.3.8 Lube oils for travel gearbox 285
5.3.9 Oil for duo cone (slipring) seal Travel gear 286
5.3.10 Oil for axle bearing 286
5.3.11 Grease and other lubricants 286
5.3.12 Oil for hinges and joints 288
5.4 Take oil samples 289
5.4.1 Taking oil samples and oil analysis 289
5.5 Preparatory maintenance tasks 293
5.5.1 Safety instructions for maintenance 293
5.5.2 Maintenance position 293
Turn the electrical system off 296
5.6 Overall machine 297
5.6.1 Lubricating all lube points according to lubrication chart 297 CD
5.6.2 Checking the window wiper 297
5.7 Diesel engine 298
5.7.1 Check the engine oil level 298
5.7.2 Checking the diesel engine configuration and the belly pans for contamination
and cleaning them 299
5.8 Cooling system 300
5.8.1 Checking coolant level 300
5.8.2 Clean the cooling system 302
5.9 Fuel system 305
5.9.1 Notes for work on the fuel system 305
5.9.2 Fuel preliminary filter: Drain the condensation 305
5.9.3 Fuel tank: draining condensation and sediments 306
5.10 Air filter system 308
5.10.1 Replacing air filter 308
5.11 Diesel particle filter 311
5.12 Hydraulic system 312
5.12.1 Check the oil level in the hydraulic tank and add oil 312
5.13 Splitterbox 315
5.13.1 Check the oil level 315
5.14 Electrical system 316
5.14.1 Check the display unit and lighting 316
5.15 Heater, ventilation, air conditioning system 317
5.15.1 Check the air conditioning system 317
5.15.2 Checking the condenser 317
5.16 Drive gear 318
5.16.1 Travel gearbox: checking the condition 318
5.16.2 Checking the oil level in the duo cone (slip ring) area 318
5.17 Track components 320
5.17.1 Checking the nuts and bolts of the travel gear components are firmly
seated 320
5.17.2 Check and adjust the chain tension 321
5.17.3 Grease the equalizer bar bearing 325
5.18 Working attachment 326
5.18.1 Checking the cutting edges, bucket and ripper teeth for wear 326 ~
5.18.2 Checking the mounting screws and pin retainers of the working attach- ~ CD
5.18.3 Removing and installing the ripper tooth tips 327
5.19 Cleaning the machine 331
5.19.1 Wet cleaning the machine 331
5.20 Preservation tasks
5.20.1 Protecting the piston rods
5.20.2 Taking the machine out of service
Index

Need help? Contact: [email protected]

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
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