Liebherr Material handling machine LH 18 M Litronic Operator’s manual – PDF DOWNLOAD

Description

Liebherr Material handling machine LH 18 M Litronic Operator’s manual – PDF DOWNLOAD

FILE DETAILS:

Liebherr Material handling machine LH 18 M Litronic Operator’s manual – PDF DOWNLOAD

Language : English
Pages :375
Downloadable : Yes
File Type : PDF
Size: 76.5 MB

DESCRIPTION:

Liebherr Material handling machine LH 18 M Litronic Operator’s manual – PDF DOWNLOAD

Product ID:
Manufacturer: Liebherr-Hydraulikbagger GmbH
Type: LH 18 M Litronic
Type no.: 1840 (USA / CAN)
From Serial no.: 110652

Preface

• This operator’s manual is intended for you as the operator or maintenance staff. It contains warnings, important information, and tips for working with the machine. It simplifies the process of familiarization and getting to know the machine, and helps to avoid malfunctions caused by incorrect operation.
• Compliance with the operator’s manual increases the reliability and service life of the machine. The operator’s manual must be kept with the machine. Make sure that a copy is always kept close to hand at the workplace. Read the operator’s manual before putting it into service for the first time and subsequently at regular intervals. Everyone who carries out work with or on the machine must be familiar with and use this operator’s manual.
• Examples of this work include operation, which involves setup and fitting attachments, elimination of malfunctions, care, disposal of lubricants and fuels, service including maintenance, inspection, and repair work, and transporting or loading the machine.
• The owner is responsible for supplementing the operator’s manual with instructions based on existing national regulations on accident prevention and environmental protection. In addition to this operator’s manual and the regulations on accident prevention applicable in the user’s country and at the place of use, it is also necessary to comply with the recognized technical rules on safety and technically proficient working.
• Some sections of this operator’s manual do not apply to all machines. Some illustrations in this operator’s manual may show details and implements that are different from your machine. In some illustrations, protective devices and covers have been removed to provide a clearer representation.
• Liebherr machines are subject to continuous improvement, which may result in changes to your machine that are not referred to in this operator’s manual yet. If you require further explanations or information, please contact Liebherr customer service.
• All documentation purchased for this machine (operator’s manual, maintenance manual, spare parts catalogue, …) is available from MyLiebherr for the entire service life of the machine.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Liebherr Material handling machine LH 18 M Litronic Operator’s manual – PDF DOWNLOAD

1 Product description 17
1.1 Technical description 17
1.1.1 General overview 17
1.1.2 Uppercarriage 18
1.1.3 Undercarriage 19
1.2 Technical data 20
1.2.1 Vibration emission 20
1.2.2 CO2 emissions of diesel engine 20
1.2.3 Sound level 22
1.2.4 Specifications 23
1.3 Warranty conditions 24
1.3.1 Additional information, USA 24
1.3.2 Warranty declaration, emission limits, warranty rights and obligations 24
1.3.3 Warranty coverage from manufacturer
1.3.4 Warranty obligations of the owner
1.3.5 Warranty
1.3.6 Warranty parts
1.3.7 Exclusions
2 Safety warnings
2.1 lnformation on these instructions
2.1.1 Representation of warning messages
2.1.2 Graphic symbols in these instructions
2.2 lntended use
2.2.1 Laws, rules, guidelines and safety regulations
2.2.2 lntended use
2.2.3 Foreseeable misuse
2.2.4 Operating conditions
2.2.5 Disposal
2.3 Description of staff 31
2.3.1 Personal protective equipment 31
2.3.2 Requirements for staff 31
2.3.3 Operating company 32
2.3.4 Operator 32
2.3.5 Maintenance staff 33
2.3.6 Electrical engineer 34
2.3.7 Refrigeration technician 35
2.3.8 Slinger 35
2.3.9 Spotter 36
2.4 Signs on the machine 37
2.4.1 Safety signs (USA) 37
2.4.2 lnformation signs 40
2.4.3 ldentification tag (USA) 44
2.5 Protective devices on the machine 44
2.5.1 Safety lever or folding console 44
2.5.2 Operator’s cab 45
2.5.3 Height-adjustable operator’s cab 45
2.5.4 Tip over protective structure (TOPS) 46
2.5.5 Roll over protective structure (ROPS) 46
2.5.6 Falling object protective structures (FOPS and FGPS) 47
2.6 Emergency equipment on the machine 47
2.6.1 Emergency exit (standard) 47
2.6.2 Fire extinguisher (option) 47
2.6.3 Emergency command devices of machine 47
2.6.4 Emergency stop function of machine 48
2.7 Safe operation 48
2.7.1 lntoxicants 48
2.7.2 Dangerous fuels and operating fluids 49
2.7.3 Transporting machine 49
2.7.4 Access to machine 50
2.7.5 Machine danger zone 51
2.7.6 Visibility 51
2.7.7 Protection against vibration 52
2.7.8 Operation of machine 53
copyright© Liebherr-Hydraulikbagger GmbH 2020
LH 18 M Litronic – 1840 (USA / CAN)
8 llEBHERR / 110652
Operator’s manual
2.7.9 Load-lifting work
2.8 Safework
2.8.1 Machines with height adjustable cab
2.9 Safe maintenance
2.9.1 Spare parts
2.9.2 Heavy parts
2.9.3 Regular checks
2.10 Modifications to the machine
2.10.1 Modifications, add-ons and retrofittings
3 Control and operation
3.1 Control and operating elements
3.1.1 Overview of operator’s platform
3.1.2 Control unit A
3.1.3 Control unit B
3.1.4 Further control units
3.1.5 Symbols on control description sticker
3.2 Display
3.2.1 Display
3.2.2 Status symbols
3.2.3 Start page menu
3.2.4 Camera menu
3.2.5 Air conditioning
3.2.6 Operating status menu
3.2.7 Diesel particulate filter submenu (option)
3.2.8 Sensor-controlled low idle automatic and automatic engine stop
submenu (option)
3.2.9 System settings menu
3.2.10 Operating hour meter and odometer submenu
3.2.11 Windscreen wiper interval submenu
3.2.12 Radio remete control submenu
3.2.13 Display settings submenu
3.2.14 Display brightness and display volume submenu
3.2.15 Camera image contrast submenu
3.2.16 Camera return time submenu
3.2.17 Regional settings and system parameters submenu 97
3.2.18 Unit selection submenu 97
3.2.19 System diagnosis submenu 98
3.2.20 Time zone submenu 98
3.2.21 Time format and date format submenu 99
3.2.22 Language selection submenu 99
3.2.23 Electrical outputs submenu 100
3.2.24 Electrical inputs submenu 101
3.2.25 Function settings menu 101
3.2.26 Central lubrication system submenu (option) 103
3.2.27 Maintenance submenu 103
3.2.28 SF submenu 105
3.2.29 User profile submenu 107
3.2.30 Stick cylinder shut-off submenu (option) 108
3.2.31 Hoist cylinder shut-off submenu (option) 108
3.2.32 Stick cylinder shut-off and hoist cylinder shut-off submenu (option) 109
3.2.33 Workspace limitation submenu (option) 110
3.2.34 Automatic reversible fan drive submenu (option) 110
3.2.35 Comfort slewing brake submenu (option) 111
3.2.36 Bleeding hydraulic circuit submenu 112
3.2.37 lnformation menu 112
3.2.38 Operating time submenu 113
3.2.39 Fuel consumption submenu 114
3.2.40 Key assignment submenu 114
3.2.41 Tool Contrai menu 115
3.2.42 Service codes menu 115
3.3 Contrai 117
3.3.1 Battery main switch 117
3.3.2 Entering and exiting machine 118
3.3.3 Step lighting (option) 119
3.3.4 Emergency exit 119
3.3.5 Fire extinguisher (option) 120
3.3.6 Folding console 120
3.3.7 Operator’s seat 122
3.3.8 Safety belt 129
copyright© Liebherr-Hydraulikbagger GmbH 2020
LH 18 M Litronic – 1840 (USA / CAN) 10 llEBHERR / 110652
Operator’s manual Contents
3.3.9 Exit protection (option) 131
3.3.10 Steering wheel 132
3.3.11 lgnition key 132
3.3.12 Confirmation button 133
3.3.13 Horn 134
3.3.14 Raising and lowering operator’s cab (option) 135
3.3.15 Windscreen 137
3.3.16 Sun blind 139
3.3.17 Viewing devices 140
3.3.18 Lighting 146
3.3.19 Cab lighting system 147
3.3.20 Beacon (option) 148
3.3.21 Windscreen wipers 149
3.3.22 Windscreen washer system 149
3.3.23 Auxiliary heater (option) 150
3.3.24 LiDAT (option) 150
3.4 Operation 151
3.4.1 lnspection tour before putting into service 151
3.4.2 Refuelling 152
3.4.3 Refuelling with electric refuelling pump (option) 152
3.4.4 Filling with diesel exhaust fluid 154
3.4.5 Preheating system for fuels and operating fluids (option) 155
3.4.6 lmmobiliser (option) 156
3.4.7 Preparing machine for dust intensive application 158
3.4.8 Preparing machine for use in biologically sensitive areas 158
3.4.9 Operator code (option) 158
3.4.10 Starting diesel engine 159
3.4.11 Bringing machine to operating temperature 160
3.4.12 Engine speed and operating mode 160
3.4.13 After starting 162
3.4.14 Sensor-controlled low idle automatic 163
3.4.15 Automatic engine stop after idling (option) 163
3.4.16 Shutting off diesel engine 164
3.4.17 Shutting off diesel engine in an emergency 165
3.4.18 Travelling and braking 166
3.4.19 Automatic service brake (option) 168
3.4.20 Joystick steering 169
3.4.21 Travei alarm (option) 171
3.4.22 Ride contrai (option) 171
3.4.23 Locking and unlocking oscillating axle 173
3.4.24 Supporting machine 175
3.4.25 Controlling working attachment 178
3.4.26 Turning and braking uppercarriage 180
3.4.27 Slewing brake 181
3.4.28 Positioning slewing brake 186
3.4.29 Selecting boom or working tool 186
3.4.30 Adjusting boom vertically 187
3.4.31 Hoist cylinder protection 188
3.4.32 Selecting the working tool 189
3.4.33 Controlling special working attachment with mini-joystick 189
3.4.34 Changing over contrai of right mini-joystick (option) 190
3.4.35 Grapple priority (option) 191
3.4.36 AutoLift (Option) 192
3.4.37 Reversible fan drive for radiator cleaning (option) 192
Shut-off functions 195
3.5.1 Stick cylinder shut-off (option)
3.5.2 Hoist cylinder shut-off (option)
3.5.3 Height limitation
3.5.4 Overload warning system (option)
General working methods
3.6.1 Working without damaging the machine
3.6.2 Putting machine in working position
3.6.3 Travelling at operating location
3.6.4 Travelling with load at operating location
3.6.5 Driving on public roads
3.6.6 Travelling under obstacles
3.6.7 Handling loads
3.6.8 Loading transport vehicle
3.6.9 Lifting loads
3.6.10 Use of banksmen
3.7 lnstalling and removing working attachment
3.7.1 Using quick coupler
3.7.2 lnstalling and removing grapple on industrial stick
3.7.3 lnstalling and removing boom
3.8 Parking machine
3.9 Transport and assembly
3.10 Transport
3.10.1 Preparatory work
3.10.2 Driving machine onto low-loader
3.10.3 Lifting machine
3.10.4 Tying down machine
3.10.5 After transport
3.11 Emergency operation
3.11.1 Jump starting
3.11.2 Lowering working attachment when engine is shut off
3.11.3 Towing
3.11.4 Transmission
4 Malfunctions
4.1 Service code tables
4.1.1 Warning symbols
4.2 Fault – Cause – Remedy
4.2.1 Diesel engine and fuel system
4.2.2 Hydraulic system
4.2.3 Electrical system
4.2.4 Heating, ventilation and air conditioning unit
4.2.5 Working attachment
4.3 Problem remedy
4.3.1 Fuses and relays in the uppercarriage
4.3.2 Operator’s platform fuses and relays
5 Maintenance
5.1 lnspection and maintenance schedule
5.2 Filling quantities and lubrication chart
5.2.1 Filling quantities
5.2.2 Lubrication chart 274
Fuels, lubricants and operating fluids 278
5.3.1 General information about lubricants and fuels 278
5.3.2 Diesel fuels 278
5.3.3 Diesel exhaust fluids 279
5.3.4 Engine oils 280
5.3.5 Refrigerant 281
5.3.6 Coolant 282
5.3.7 Hydraulic oils 283
5.3.8 Axle oils 285
5.3.9 Gearoils 286
5.3.10 Transmission oils 286
5.3.11 Greases 287
5.3.12 Windscreen washer fluid 287
5.3.13 Lubricants and care products for electrical and mechanical systems 288
Access points for maintenance work 289
5.4.1 Access points on uppercarriage 289
5.4.2 Access points under the uppercarriage 290
Preparing for maintenance 291
5.5.1 Maintenance procedures 291
5.5.2 Preparing for maintenance 292
5.5.3 Putting machine in maintenance position 294
General maintenance 295
5.6.1 Welding 295
5.6.2 Corrosion-proofing piston rods 295
5.6.3 Cleaning the machine 296
5.6.4 Cleaning fan and radiator 298
Complete machine 299
5.7.1 Checking machine for proper condition and tightness 299
5.7.2 Lubricating bearings on machine and working attachment 303
5.7.3 Checking components for cracks 305
5.7.4 Lubricating hinges, locks and gas pressure springs of doors, hoods and
windows 306
Drive group 307
5.8.1 Diesel engine: Bringing into maintenance position 307
Operator’s manual
5.8.2 Diesel engine: Checking oil level
5.8.3 Diesel engine: Checking breather line of crankcase
5.8.4 Fuel pre-filter: Draining water
5.8.5 Fuel tank: Draining water and sediments
5.8.6 Air filter: Emptying dust collecting tank
5.8.7 Air filter: Replacing main filter cartridge
5.8.8 Air filter: Replacing safety filter cartridge
5.8.9 Diesel particulate filter: Activating and deactivating regeneration
5.8.10 Diesel exhaust fluid tank: Cleaning sieve
5.9 Cooling system
5.9.1 Checking coolant level
5.9.2 Checking cooling system and heat exchanger for contamination
5.9.3 Cooling system: Cleaning and checking dirt guard
5.10 Working hydraulics
5.10.1 Depressurising hydraulic system
5.10.2 Hydraulic tank: Checking oil level
5.10.3 Hydraulic tank: Draining water and sediments
5.10.4 Return filter: Checking and cleaning magnetic rod
5.10.5 Bypass filter (option): Checking degree of contamination of filter
cartridge
5.11 Electrical system
5.11.1 General information
5.12 Axles
5.12.1 Lubricating axles
5.12.2 Tyres: Checking tyre pressure
5.12.3 Tyres: checking foam-filled tyres
5.12.4 Wheels: Checking mounting of wheel nuts
5.13 Working attachment
5.13.1 Lubricating working tool
5.13.2 Checking pin bearings for wear
5.14 Operator’s cab, heating and air conditioning
5.14.1 Filling with windscreen washer fluid
5.14.2 Heating: Checking function
5.14.3 Auxiliary heater (option): Checking function
5.14.4 Switching on air conditioning unit
Operator’s manual
5.14.5 Checking and cleaning air conditioning condenser
5.14.6 Dust-intensive condenser unit (option)
5.15 Lubrication system
5.15.1 Lubrication system: Filling with grease
5.15.2 Checking lubrication of bearings (grease collar)
5.16 Slewing gearbox and slewing ring
5.16.1 Slewing gearbox: Checking oil level
Appendix
lndex

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PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

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