Liebherr Material handling machine LH 30 M Litronic Operator’s Manual – PDF DOWNLOAD

Description

Liebherr Material handling machine LH 30 M Litronic Operator’s Manual – PDF DOWNLOAD

FILE DETAILS:

Liebherr Material handling machine LH 30 M Litronic Operator’s Manual – PDF DOWNLOAD

Language : English
Pages :420
Downloadable : Yes
File Type : PDF
Size: 90.6 MB

DESCRIPTION:

Liebherr Material handling machine LH 30 M Litronic Operator’s Manual – PDF DOWNLOAD

Preface

• This operator’s manual is intended for you as the operator or maintenance staff. It contains warnings, important information, and tips for working with the machine. It simplifies the process of familiarization and getting to know the machine and helps to avoid malfunctions caused by incorrect operation. Compliance with the operator’s manual increases the reliability and service life of the machine.
• The operator’s manual must be kept with the machine. Make sure that a copy is always kept close at hand in the workplace. Read the operator’s manual before putting it into service for the first time and subsequently at regular intervals. Everyone who carries out work with or on the machine must be familiar with and use this operator’s manual.
• Examples of this work include:
• Operation, including setup and fitting attachments, elimination of malfunctions, care, disposal of lubricants and fuels.
• Service, including maintenance, inspection, and repair work.
• Transporting or loading the machine.
• The owner is responsible for supplementing the operator’s manual with instructions based on existing national regulations on accident prevention and environmental protection. In addition to this operator’s manual and the regulations on accident prevention applicable in the user’s country and at the place of use, it is also necessary to comply with the recognized technical rules on safety and technically proficient working.
• Some sections of this operator’s manual do not apply to all machines. Some illustrations in this operator’s manual may show details and implements that are different from your machine. In some illustrations, protective devices and covers have been removed to provide a clearer representation.
• Liebherr machines are subject to continuous improvement, which may result in changes to your machine that are not referred to in this operator’s manual yet. If you require further explanations or information, please contact Liebherr customer service. All documentation purchased for this machine, including the operator’s manual, maintenance manual, spare parts catalog, etc., is available from MyLiebherr for the entire service life of the machine.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Liebherr Material handling machine LH 30 M Litronic Operator’s Manual – PDF DOWNLOAD

1 Product description 19
1.1 Technical description 19
1.1.1 General overview 19
1.1.2 Uppercarriage 20
1.1.3 Undercarriage 21
1.2 Technical data 22
1.2.1 Vibration emission 22
1.2.2 CO2 emissions of diesel engine 22
1.2.3 Sound level 24
1.2.4 Specifications 25
2 Safety warnings 27
2.1 lnformation on these instructions 27
2.1.1 Representation of warning messages 27
2.1.2 Graphic symbols in these instructions 27
2.2 lntended use 28
2.2.1 Laws, rules, guidelines and safety regulations 28
2.2.2 lntended use 28
2.2.3 Foreseeable misuse 29
2.2.4 Operating conditions 29
2.2.5 Disposal 30
2.3 Description of staff 31
2.3.6 Electrical engineer 34
2.3.7 Refrigeration technician 35
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Contents Operator’s manual
2.3.8 Slinger 35
2.3.9 Spotter 36
2.4 Signs on the machine 37
2.4.1 Location of signs 37
2.4.2 Safety signs and information signs 40
2.4.3 ldentification plate 48
2.5 Protective devices on the machine 48
2.5.1 Safety lever or folding console 48
2.5.2 Operator’s cab 48
2.5.3 Height-adjustable operator’s cab 49
2.5.4 Tip over protective structure (TOPS) 49
2.5.5 Roll over protective structure (ROPS) 50
2.5.6 Falling object protective structures (FOPS and FGPS) 50
2.6 Emergency equipment on the machine 51
2.6.1 Emergency exit (standard) 51
2.6.2 Fire extinguisher (option) 51
2.6.3 Emergency command devices of machine 51
2.6.4 Emergency stop function of machine 52
2.7 Safe operation 52
2.7.1 lntoxicants 52
2.7.2 Dangerous fuels and operating fluids 52
2.7.3 Transporting machine 53
2.7.4 Access to machine 53
2.7.5 Machine danger zone 54
2.7.6 Visibility 54
2.7.7 Protection against vibration 55
2.7.8 Operation of machine 56
2.7.9 Load-lifting work 59
2.9.2 Heavy parts 60 …J
2.9.3 Regular checks 60
2.10 Modifications to the machine 61
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Operator’s manual Contents
2.10.1 Modifications, add-ons and retrofittings 61
3 Control and operation 63
3.1 Contrai and operating elements 63
3.1.1 Overview of operator’s platform 63
3.1.2 Contrai unit A 65
3.1.3 Contrai unit B 66
3.1.4 Further contrai units 66
3.1.5 Symbols on contrai description sticker 67
3.2 Display 75
3.2.1 Display 75
3.2.2 Status symbols 76
3.2.3 Start page menu 89
3.2.4 Camera menu 90
3.2.5 Air conditioning 91
3.2.6 Operating status menu 93
3.2.7 Diesel particulate filter submenu (option) 94
3.2.8 Sensor-controlled low idle automatic and automatic engine stop
submenu (option) 95
3.2.9 System settings menu 96
3.2.10 Operating hour meter and odometer submenu 97
3.2.11 Windscreen wiper interval submenu 97
3.2.12 Radio remate contrai submenu 98
3.2.13 Display settings submenu 99
3.2.14 Display brightness and display volume submenu 99
3.2.15 Camera image contrast submenu 100
3.2.16 Camera return time submenu 100
3.2.17 Regional settings and system parameters submenu 101
3.2.23 Electrical outputs submenu 104
3.2.24 Electrical inputs submenu 105
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Contents Operator’s manual
3.2.25 Function settings menu 105
3.2.26 Central lubrication system submenu (option) 107
3.2.27 Maintenance submenu 107
3.2.28 SF submenu 109
3.2.29 User profile submenu 111
3.2.30 Stick cylinder shut-off submenu (option) 112
3.2.31 Hoist cylinder shut-off submenu (option) 112
3.2.32 Stick cylinder shut-off and hoist cylinder shut-off submenu (option) 113
3.2.33 Stick cylinder speed and hoist cylinder speed submenu (option) 114
3.2.34 Workspace limitation submenu (option) 114
3.2.35 Automatic reversible fan drive submenu (option) 115
3.2.36 Comfort slewing brake submenu (option) 116
3.2.37 Bleeding hydraulic circuit submenu 116
3.2.38 lnformation menu 117
3.2.39 Operating time submenu 118
3.2.40 Fuel consumption submenu 118
3.2.41 Key assignment submenu 119
3.2.42 Tool Control menu 119
3.2.43 Service cedes menu 120
3.3 Control 122
3.3.1 Battery main switch 122
3.3.2 Entering and exiting machine 123
3.3.3 Step lighting (option) 124
3.3.4 Emergency exit 124
3.3.5 Fire extinguisher (option) 125
3.3.6 Folding console 125
3.3.7 Operator’s seat 127
3.3.8 Safety belt 134
3.3.14 Raising and lowering operator’s cab (option) 140
3.3.15 Windscreen 142
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Operator’s manual Contents
3.3.16 Sun blind 144
3.3.17 Viewing devices 145
3.3.18 Lighting 147
3.3.19 Cab lighting system 148
3.3.20 Beacon (option) 149
3.3.21 Windscreen wipers 150
3.3.22 Windscreen washer system 150
3.3.23 Auxiliary heater (option) 151
3.3.24 LiDAT (option) 151
3.4 Operation 152
3.4.1 lnspection tour before putting into service 152
3.4.2 Refuelling 153
3.4.3 Refuelling with electric refuelling pump (option) 153
3.4.4 Filling with diesel exhaust fluid 155
3.4.5 Preheating system for fuels and operating fluids (option) 156
3.4.6 lmmobiliser (option) 158
3.4.7 Preparing machine for dust intensive application 159
3.4.8 Preparing machine for use in biologically sensitive areas 160
3.4.9 Operator code (option) 160
3.4.10 Starting diesel engine 161
3.4.11 Bringing machine to operating temperature 162
3.4.12 Engine speed and operating mode 162
3.4.13 After starting 164
3.4.14 Sensor-controlled low idle automatic 165
3.4.15 Automatic engine stop after idling (option) 165
3.4.16 Shutting off diesel engine 166
3.4.17 Shutting off diesel engine in an emergency 166
3.4.18 Travelling and braking 167
3.4.24 Turning and braking uppercarriage 178
3.4.25 Slewing brake 179
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Contents Operator’s manual
3.4.26 Positioning slewing brake 184
3.4.27 Selecting boom or working tool 184
3.4.28 Adjusting boom vertically 185
3.4.29 Hoist cylinder protection 186
3.4.30 Selecting the working tool 187
3.4.31 Controlling special working attachment with mini-joystick 187
3.4.32 Changing over control of right mini-joystick (option) 188
3.4.33 Grapple priority (option) 189
3.4.34 AutoLift (Option) 190
3.4.35 Magnet system (option) 190
3.4.36 Reversible fan drive for radiator cleaning (option) 192
3.5 Shut-off functions 195
3.5.1 Stick cylinder shut-off (option) 195
3.5.2 Hoist cylinder shut-off (option) 198
3.5.3 Stick cylinder shut-off for heavy working tool (option) 202
3.5.4 Bypassing stick cylinder shut-off for heavy working tool 203
3.5.5 Height limitation 205
3.5.6 Overload warning system (option) 214
3.5.7 Load moment limitation (option) 217
3.6 General working methods 223
3.6.1 Working without damaging the machine 223
3.6.2 Putting machine in working position 224
3.6.3 Travelling at operating location 225
3.6.4 Travelling with load at operating location 226
3.6.5 Travelling under obstacles 227
3.6.6 Handling loads 228
3.6.7 Loading transport vehicle 228
3.7.3 lnstalling and removing boom 234 …J
3.8 Parking machine 235
3.9 Transport 236
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Operator’s manual Contents
3.9.1 Preparatory work 236
3.9.2 Driving machine onto low-loader 236
3.9.3 Tying down machine 238
3.9.4 After transport 239
3.10 Emergency operation 240
3.10.1 Jump starting 240
3.10.2 Lowering working attachment when engine is shut off 241
3.10.3 Lowering operator’s cab in an emergency (option) 241
3.10.4 Towing 242
3.10.5 Transmission 245
4 Malfunctions 247
4.1 Service code tables 247
4.1.1 Warning symbols 247
4.2 Fault – Cause – Remedy 254
4.2.1 Diesel engine and fuel system 254
4.2.2 Hydraulic system 257
4.2.3 Electrical system 258
4.2.4 Heating, ventilation and air conditioning unit 258
4.2.5 Working attachment 258
4.3 Problem remedy 260
4.3.1 Fuses and relays in the uppercarriage 260
4.3.2 Operator’s platform fuses and relays 266
5 Maintenance 273
5.1 lnspection and maintenance schedule 273
5.2 Filling quantities and lubrication chart 279
5.2.1 Filling quantities 279
5.3.4 Engine oils 287
5.3.5 Refrigerant 288
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Contents Operator’s manual
5.3.6 Coolant 289
5.3.7 Hydraulic oils 290
5.3.8 Axle oils 292
5.3.9 Gearoils 293
5.3.10 Transmission oils 293
5.3.11 Pump distributor gear oils 294
5.3.12 Greases 295
5.3.13 Windscreen washer fluid 296
5.3.14 Lubricants and care products for electrical and mechanical systems 296
5.4 Access points for maintenance work 297
5.4.1 Access points on uppercarriage 297
5.4.2 Access points under the uppercarriage 299
5.5 Preparing for maintenance 300
5.5.1 Maintenance procedures 300
5.5.2 Preparing for maintenance 301
5.5.3 Putting machine in maintenance position 303
5.6 General maintenance 304
5.6.1 Welding 304
5.6.2 Corrosion-proofing piston rods 304
5.6.3 Cleaning the machine 305
5.6.4 Cleaning fan and radiator 307
5.7 Complete machine 308
5.7.1 Checking machine for proper condition and tightness 308
5.7.2 Lubricating bearings on machine and working attachment 312
5.7.3 Checking components for cracks 314
5.7.4 Lubricating hinges, locks and gas pressure springs of doors, hoods and
windows 315
5.8 Drive group 316
5.8.1 Diesel engine: Bringing into maintenance position 316 e:
5.8.6 Air filter: Replacing main filter cartridge 321
5.8.7 Air filter: Replacing safety filter cartridge 323
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Operator’s manual Contents
5.8.8 Pump distributor gear: Checking oil level 324
5.8.9 Diesel particulate filter: Activating and deactivating regeneration 325
5.9 Cooling system 332
5.9.1 Checking coolant level 332
5.9.2 Checking cooling system and heat exchanger for contamination and
cleaning 333
5.10 Working hydraulics 335
5.10.1 Depressurising hydraulic system 335
5.10.2 Hydraulic tank: Checking oil level 335
5.10.3 Hydraulic tank: Draining water and sediments 338
5.10.4 Return filter: Checking and cleaning magnetic rod 340
5.10.5 Bypass filter (option): Checking degree of contamination of filter
cartridge 341
5.11 Electrical system 342
5.11.1 General information 342
5.12 Axles 343
5.12.1 Lubricating axles 343
5.12.2 Tyres: Checking tyre pressure 344
5.12.3 Tyres: checking foam-filled tyres 345
5.12.4 Wheels: Checking mounting of wheel nuts 345
5.13 Working attachment 347
5.13.1 Lubricating working tool 347
5.13.2 Checking pin bearings for wear 347
5.14 Operator’s cab, heating and air conditioning 348
5.14.1 Filling with windscreen washer fluid 348
5.14.2 Heating: Checking function 348
5.14.3 Auxiliary heater (option): Checking function 350
5.14.4 Switching on air conditioning unit 350
5.16.1 Slewing gearbox: Checking oil level 355
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Contents Operator’s manual
6 Appendix 357
lndex 359
copyright

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PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

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