Liebherr Material handling machine LH 40 CLitronic Operator’s manual – PDF DOWNLOAD

Description

Liebherr Material handling machine LH 40 CLitronic Operator’s manual – PDF DOWNLOAD

FILE DETAILS:

Liebherr Material handling machine LH 40 CLitronic Operator’s manual – PDF DOWNLOAD

Language : English
Pages :400 
Downloadable : Yes
File Type : PDF
Size: 85.1 MB

DESCRIPTION:

Liebherr Material handling machine LH 40 CLitronic Operator’s manual – PDF DOWNLOAD

Product ID
Manufacturer:Liebherr-Hydraulikbagger GmbH
Type:LH 40 e Litronic
Type no :1527 (USA / CAN)
From Serial NO:82227

Preface

• This operator’s manual is intended for you as the operator or maintenance staff. It contains warnings, important information, and tips for working with the machine. It simplifies the process of familiarization and getting to know the machine and helps to avoid malfunctions caused by incorrect operation. Compliance with the operator’s manual increases the reliability and service life of the machine.
• The operator’s manual must be kept with the machine. Make sure that a copy is always kept close at hand in the workplace. Read the operator’s manual before putting it into service for the first time and subsequently at regular intervals. Everyone who carries out work with or on the machine must be familiar with and use this operator’s manual.
• Examples of this work include:

• The owner is responsible for supplementing the operator’s manual with instructions based on existing national regulations on accident prevention and environmental protection. In addition to this operator’s manual and the regulations on accident prevention applicable in the user’s country and at the place of use, it is also necessary to comply with the recognized technical rules on safety and technically proficient working.
• Some sections of this operator’s manual do not apply to all machines. Some illustrations in this operator’s manual may show details and implements that are different from your machine. In some illustrations, protective devices and covers have been removed to provide a clearer representation.
• Liebherr machines are subject to continuous improvement, which may result in changes to your machine that are not referred to in this operator’s manual yet. If you require further explanations or information, please contact Liebherr customer service. All documentation purchased for this machine, including the operator’s manual, maintenance manual, spare parts catalog, etc., is available from MyLiebherr for the entire service life of the machine.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Liebherr Material handling machine LH 40 CLitronic Operator’s manual – PDF DOWNLOAD

1.1 Technical description 17
1.1.1 General overview 17
1.2 Technical data 19
1.2.1 Vibration emission 19
1.2.2 CO2 emissions of diesel engine 19
1.2.3 Sound level 21
1.2.4 Specifications 22
1.3 Warranty conditions 23
1.3.1 Additional information, USA 23
1.3.2 Warranty declaration, emission limits, warranty rights and obligations 23
1.3.3 Warranty coverage from manufacturer
1.3.4 Warranty obligations of the owner
1.3.5 Warranty
1.3.6 Warranty parts
1.3.7 Exclusions
2 Safety warnings
2.1 lnformation on these instructions
2.1.1 Representation of warning messages
2.1.2 Graphic symbols in these instructions
2.2 lntended use
2.2.1 Laws, rules, guidelines and safety regulations
2.2.2 lntended use
2.2.3 Foreseeable misuse
2.2.4 Operating conditions
2.2.5 Disposal
2.3 Description of staff
2.3.1 Personal protective equipment
Contents Operator’s manual
2.3.2 Requirements for staff 31
2.3.3 Operating company 32
2.3.4 Operator 32
2.3.5 Maintenance staff 33
2.3.6 Electrical engineer 34
2.3.7 Refrigeration technician 35
2.3.8 Slinger 35
2.3.9 Spotter 36
2.4 Signs on the machine 37
2.4.1 Location of signs 37
2.4.2 Safety signs and information signs (USA) 41
2.4.3 ldentification tag (USA) 50
2.5 Protective devices on the machine 50
2.5.1 Safety lever or folding console 50
2.5.2 Operator’s cab 51
2.5.3 Height-adjustable operator’s cab 51
2.5.4 Tip over protective structure (TOPS) 52
2.5.5 Roll over protective structure (ROPS) 52
2.5.6 Falling object protective structures (FOPS and FGPS) 53
2.6 Emergency equipment on the machine 53
2.6.1 Emergency exit (standard) 53
2.6.2 Fire extinguisher (option) 53
2.6.3 Emergency command devices of machine 53
2.6.4 Emergency stop function of machine 54
2.7 Safe operation 54
2.7.1 lntoxicants 54
2.7.2 Dangerous fuels and operating fluids 55
2.7.3 Transporting machine 55
Operator’s manual
2.8.1 Machines with height adjustable cab
2.9 Safe maintenance
2.9.1 Spare parts
2.9.2 Heavy parts
2.9.3 Regular checks
2.10 Modifications to the machine
2.10.1 Modifications, add-ons and retrofittings
3 Control and operation
3.1 Contrai and operating elements
3.1.1 Overview of operator’s platform
3.1.2 Contrai unit A
3.1.3 Contrai unit B
3.1.4 Further contrai units
3.1.5 Symbols on contrai description sticker
3.2 Display
3.2.1 Display
3.2.2 Status symbols
3.2.3 Start page menu
3.2.4 Camera menu
3.2.5 Air conditioning
3.2.6 Operating status menu
3.2.7 Diesel particulate filter submenu (option)
3.2.8 Sensor-controlled low idle automatic and automatic engine stop
submenu (option)
3.2.9 System settings menu
3.2.10 Operating hour meter and odometer submenu
3.2.11 Windscreen wiper interval submenu
3.2.12 Radio remate contrai submenu
3.2.13 Display settings submenu
3.2.14 Display brightness and display volume submenu
3.2.15 Camera image contrast submenu
3.2.16 Camera return time submenu
3.2.17 Regional settings and system parameters submenu
3.2.18 Unit selection submenu
Contents Operator’s manual
3.2.19 System diagnosis submenu 104
3.2.20 Time zone submenu 104
3.2.21 Time format and date format submenu 105
3.2.22 Language selection submenu 105
3.2.23 Electrical outputs submenu 106
3.2.24 Electrical inputs submenu 107
3.2.25 Function settings menu 107
3.2.26 Central lubrication system submenu (option) 109
3.2.27 Maintenance submenu 109
3.2.28 SF submenu 111
3.2.29 User profile submenu 113
3.2.30 Stick cylinder shut-off submenu (option) 114
3.2.31 Hoist cylinder shut-off submenu (option) 114
3.2.32 Stick cylinder shut-off and hoist cylinder shut-off submenu (option) 115
3.2.33 Stick cylinder speed and hoist cylinder speed submenu (option) 116
3.2.34 Workspace limitation submenu (option) 116
3.2.35 Automatic reversible fan drive submenu (option) 117
3.2.36 Comfort slewing brake submenu (option) 118
3.2.37 Bleeding hydraulic circuit submenu 118
3.2.38 lnformation menu 119
3.2.39 Operating time submenu 120
3.2.40 Fuel consumption submenu 120
3.2.41 Key assignment submenu 121
3.2.42 Tool Contrai menu 121
3.2.43 Service codes menu 122
3.3 Contrai 124
3.3.1 Battery main switch 124
3.3.2 Entering and exiting machine 125
3.3.8 Safety belt 136
3.3.9 Exit protection (option) 138
copyright© Liebherr-Hydraulikbagger GmbH 2020
LH 40 C Litronic – 1527 (USA / CAN) 10 llEBHERR / 82227
Operator’s manual Contents
3.3.10 lgnition key 139
3.3.11 Confirmation button 139
3.3.12 Horn 140
3.3.13 Raising and lowering operator’s cab (option) 141
3.3.14 Windscreen 143
3.3.15 Sun blind 145
3.3.16 Viewing devices 146
3.3.17 Lighting 148
3.3.18 Cab lighting system 149
3.3.19 Beacon (option) 150
3.3.20 Windscreen wipers 151
3.3.21 Windscreen washer system 151
3.3.22 Auxiliary heater (option) 152
3.3.23 LiDAT (option) 152
3.4 Operation 153
3.4.1 lnspection tour before putting into service 153
3.4.2 Refuelling 154
3.4.3 Refuelling with electric refuelling pump (option) 154
3.4.4 Filling with diesel exhaust fluid 156
3.4.5 Preheating system for fuels and operating fluids (option) 157
3.4.6 lmmobiliser (option) 159
3.4.7 Preparing machine for dust intensive application 160
3.4.8 Preparing machine for use in biologically sensitive areas 161
3.4.9 Operator code (option) 161
3.4.10 Starting diesel engine 162
3.4.11 Bringing machine to operating temperature 163
…J 3.4.18 Travelling and braking 168
3.4.19 Travei alarm (option) 171
3.4.20 Controlling working attachment 171
LH 40 C Litronic – 1527 (USA / CAN)
copyright© Liebherr-Hydraulikbagger GmbH 2020
/ 82227 llEBHERR 11
Contents Operator’s manual
3.4.21 Turning and braking uppercarriage 172
3.4.22 Slewing brake 173
3.4.23 Positioning slewing brake 178
3.4.24 Hoist cylinder pressure warning device (option) 178
3.4.25 Lowering boom actively (option) 178
3.4.26 Selecting the working tool 179
3.4.27 Controlling special working attachment with mini-joystick 179
3.4.28 Changing over contrai of right mini-joystick (option) 180
3.4.29 Grapple priority (option) 181
3.4.30 AutoLift (Option) 182
3.4.31 Magnet system (option) 183
3.4.32 Reversible fan drive for radiator cleaning (option) 184
3.5 Shut-off functions 187
3.5.1 Stick cylinder shut-off (option) 187
3.5.2 Hoist cylinder shut-off (option) 190
3.5.3 Stick cylinder shut-off for heavy working tool (option) 194
3.5.4 Bypassing stick cylinder shut-off for heavy working tool 195
3.5.5 Height limitation 197
3.5.6 Depth limitation (option) 207
3.5.7 Overload warning system (option) 215
3.5.8 Load moment limitation (option) 216
3.6 General working methods 222
3.6.1 Working without damaging the machine 222
3.6.2 Putting machine in working position 223
3.6.3 Travelling at operating location 224
3.6.4 Travelling with load at operating location 225
3.6.5 Travelling under obstacles 226
3.6.6 Handling loads 226
Operator’s manual
3.8 Parking machine
3.9 Transport
3.9.1 Preparatory work
3.9.2 Driving machine onto low-loader
3.9.3 Tying down machine
3.9.4 After transport
3.10 Emergency operation
3.10.1 Using emergency mode
3.10.2 Jump starting
3.10.3 Lowering working attachment when engine is shut off
3.10.4 Lowering operator’s cab in an emergency (option)
3.10.5 Towing the machine
4 Malfunctions
4.1 Service code tables
4.1.1 Warning symbols
4.2 Fault – Cause – Remedy
4.2.1 Diesel engine and fuel system
4.2.2 Hydraulic system
4.2.3 Travei gear
4.2.4 Electrical system
4.2.5 Heating, ventilation and air conditioning unit
4.2.6 Working attachment
4.3 Problem remedy
4.3.1 Fuses and relays in the uppercarriage
4.3.2 Operator’s platform fuses and relays
5 Maintenance
5.1 lnspection and maintenance schedule
5.2 Filling quantities and lubrication chart
5.2.1 Filling quantities
5.2.2 Lubrication chart
5.3 Fuels, lubricants and operating fluids
5.3.1 General information about lubricants and fuels
5.3.2 Diesel fuels
Operator’s manual
5.3.3 Diesel exhaust fluids 290
5.3.4 Engine oils 291
5.3.5 Refrigerant 292
5.3.6 Coolant 293
5.3.7 Hydraulic oils 294
5.3.8 Gearoils 296
5.3.9 Pump distributor gear oils 297
5.3.10 Energy recuperation cylinder oils 298
5.3.11 Greases 298
5.3.12 Windscreen washer fluid 299
5.3.13 Lubricants and care products for electrical and mechanical systems 299
Access points for maintenance work 300
5.4.1 Access points on uppercarriage 300
5.4.2 Access points under the uppercarriage 302
5.4.3 Access points on undercarriage 303
Preparing for maintenance 304
5.5.1 Maintenance procedures 304
5.5.2 Preparing for maintenance 305
5.5.3 Putting machine in maintenance position 307
General maintenance 308
5.6.1 Welding 308
5.6.2 Corrosion-proofing piston rods 308
5.6.3 Cleaning the machine 309
5.6.4 Cleaning travei gear 310
5.6.5 Cleaning fan and radiator 311
Complete machine 312
5.7.1 Checking machine for proper condition and tightness 312
5.7.2 Lubricating bearings on machine and working attachment 317
5.7.3 Checking components for cracks 319
5.7.4 Lubricating hinges, locks and gas pressure springs of doors, hoods and
windows 320
Drive group 321
5.8.1 Diesel engine: Bringing into maintenance position 321
5.8.2 Diesel engine: Checking oil level 321
5.8.3 Fuel pre-filter: Draining water 322
Operator’s manual Contents
5.8.4 Fuel tank: Draining water and sediments
5.8.5 Air filter: Emptying dust collecting tank
5.8.6 Air filter: Replacing main filter cartridge
5.8.7 Air filter: Replacing safety filter cartridge
5.8.8 Pump distributor gear: Checking oil level
5.8.9 Diesel particulate filter: Activating and deactivating regeneration
5.9 Cooling system
5.9.1 Checking coolant level
5.9.2 Checking cooling system and heat exchanger for contamination and
cleaning
5.1 O Working hydraulics
5.10.1 Depressurising hydraulic system
5.10.2 Hydraulic tank: Checking oil level
5.10.3 Hydraulic tank: Draining water and sediments
5.10.4 Return filter: Checking and cleaning magnetic rod
5.10.5 Return leakage oil filter: Replacing filter cartridge
5.10.6 Bypass filter (option): Checking degree of contamination of filter
cartridge
5.11 Electrical system
5.11.1 General information
5.12 Travei gear
5.12.1 Checking track tension
5.12.2 Tightening track
5.12.3 Slackening track
5.12.4 Determining track type
5.13 Working attachment
5.13.1 Lubricating working tool
5.13.2 Checking pin bearings for wear
5.14 Operator’s cab, heating and air conditioning
5.14.1 Filling with windscreen washer fluid
5.14.2 Heating: Checking function
5.14.3 Auxiliary heater (option): Checking function
5.14.4 Switching on air conditioning unit
5.14.5 Checking and cleaning air conditioning condenser
5.15 Lubrication system
5.15.1 Lubrication system: Filling with grease
5.15.2 Checking lubrication of bearings (grease collar)
5.16 Slewing gearbox and slewing ring
5.16.1 Slewing gearbox: Checking oil level
lndex

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• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

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