Liebherr Material handling machine LH 40 M Litronic Operator’s manual 89396 – PDF DOWNLOAD

Description

Liebherr Material handling machine LH 40 M Litronic Operator’s manual 89396 – PDF DOWNLOAD

FILE DETAILS:

Liebherr Material handling machine LH 40 M Litronic Operator’s manual 89396 – PDF DOWNLOAD

Language : English
Pages :430 
Downloadable : Yes
File Type : PDF
Size: 87.2 MB

DESCRIPTION:

Liebherr Material handling machine LH 40 M Litronic Operator’s manual 89396 – PDF DOWNLOAD

Product ID
Manufacturer:Liebherr-Hydraulikbagger GmbH
Type: LH 40 M Litronic
Type no : 1215
From Serial NO:89396

Preface

• This operator’s manual is intended for you as the operator or maintenance staff. It contains warnings, important information, and tips for working with the machine. It simplifies the process of familiarization and getting to know the machine and helps to avoid malfunctions caused by incorrect operation. Compliance with the operator’s manual increases the reliability and service life of the machine.
• The operator’s manual must be kept with the machine. Make sure that a copy is always kept close at hand in the workplace. Read the operator’s manual before putting it into service for the first time and subsequently at regular intervals. Everyone who carries out work with or on the machine must be familiar with and use this operator’s manual.
• Examples of this work include:

• The owner is responsible for supplementing the operator’s manual with instructions based on existing national regulations on accident prevention and environmental protection. In addition to this operator’s manual and the regulations on accident prevention applicable in the user’s country and at the place of use, it is also necessary to comply with the recognized technical rules on safety and technically proficient working.
• Some sections of this operator’s manual do not apply to all machines. Some illustrations in this operator’s manual may show details and implements that are different from your machine. In some illustrations, protective devices and covers have been removed to provide a clearer representation.
• Liebherr machines are subject to continuous improvement, which may result in changes to your machine that are not referred to in this operator’s manual yet. If you require further explanations or information, please contact Liebherr customer service. All documentation purchased for this machine, including the operator’s manual, maintenance manual, spare parts catalog, etc., is available from MyLiebherr for the entire service life of the machine.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Liebherr Material handling machine LH 40 M Litronic Operator’s manual 89396 – PDF DOWNLOAD

1 Product description 19
1.1 Technical description 19
1.1.1 General overview 19
1.2 Technical data 21
1.2.1 Vibration emission 21
1.2.2 CO2 emissions of diesel engine 21
1.2.3 Sound level 23
1.2.4 Specifications 24
2 Safety warnings 25
2.1 lnformation on these instructions 25
2.1.1 Representation of warning messages 25
2.1.2 Graphic symbols in these instructions 25
2.2 lntended use 26
2.2.1 Laws, rules, guidelines and safety regulations 26
2.2.2 lntended use 26
2.2.3 Foreseeable misuse 27
2.2.4 Operating conditions 27
2.2.5 Disposal 28
2.3 Description of staff 29
2.3.1 Personal protective equipment 29
2.3.2 Requirements for staff 29
2.3.3 Operating company 30
2.3.4 Operator 30
2.3.5 Maintenance staff 31
2.3.6 Electrical engineer 32
2.3.7 Refrigeration technician 33
2.3.8 Slinger 33
2.3.9 Spotter 34
.4 Signs on the machine 35
2.4.1 Location of signs 35
2.4.2 Safety signs and information signs 38
2.4.3 ldentification plate 47
2.5 Protective devices on the machine 48
2.5.1 Safety lever or folding console 48
2.5.2 Operator’s cab 48
2.5.3 Height-adjustable operator’s cab 48
2.5.4 Tip over protective structure (TOPS) 49
2.5.5 Roll over protective structure (ROPS) 49
2.5.6 Falling object protective structures (FOPS and FGPS) 50
2.6 Emergency equipment on the machine 50
2.6.1 Emergency exit (standard) 50
2.6.2 Fire extinguisher (option) 50
2.6.3 Emergency command devices of machine 51
2.6.4 Emergency stop function of machine 51
2.7 Safe operation 51
2.7.1 lntoxicants 51
2.7.2 Dangerous fuels and operating fluids 52
2.7.3 Transporting machine 52
2.7.4 Access to machine 53
2.7.5 Machine danger zone 54
2.7.6 Visibility 54
2.7.7 Protection against vibration 55
2.7.8 Operation of machine 56
2.7.9 Load-lifting work 58
2.8 Safework 59
2.8.1 Machines with height adjustable cab 59
2.9 Safe maintenance 59
2.9.1 Spare parts 59
2.9.2 Heavy parts 60
2.9.3 Regular checks 60
2.10 Modifications to the machine 60
2.10.1 Modifications, add-ons and retrofittings 60
3 Control and operation 63
3.1 Control and operating elements 63
3.1.1 Overview of operator’s platform 63
3.1.2 Control unit A 65
3.1.3 Control unit B 66
3.1.4 Further control units 66
3.1.5 Symbols on control description sticker 67
3.2 Display 75
3.2.1 Display 75
3.2.2 Status symbols 76
3.2.3 Start page menu 89
3.2.4 Camera menu 90
3.2.5 Air conditioning 91
3.2.6 Operating status menu 93
3.2.7 Diesel particulate filter submenu (option) 94
3.2.8 Sensor-controlled low idle automatic and automatic engine stop
submenu (option) 95
3.2.9 System settings menu 96
3.2.10 Operating hour meter and odometer submenu 97
3.2.11 Windscreen wiper interval submenu 97
3.2.12 Radio remete control submenu 98
3.2.13 Display settings submenu 99
3.2.14 Display brightness and display volume submenu 99
3.2.15 Camera image contrast submenu 100
3.2.16 Camera return time submenu 100
3.2.17 Regional settings and system parameters submenu 101
3.2.18 Unit selection submenu 101
3.2.19 System diagnosis submenu 102
3.2.20 Time zone submenu 102
3.2.21 Time format and date format submenu 103
3.2.22 Language selection submenu 103
3.2.23 Electrical outputs submenu 104
3.2.24 Electrical inputs submenu 105
3.2.25 Function settings menu 105
3.2.26 Central lubrication system submenu (option) 107
3.2.27 Maintenance submenu 107
3.2.28 SF submenu 109
3.2.29 User profile submenu 111
3.2.30 Stick cylinder shut-off submenu (option) 112
3.2.31 Hoist cylinder shut-off submenu (option) 112
3.2.32 Stick cylinder shut-off and hoist cylinder shut-off submenu (option) 113
3.2.33 Stick cylinder speed and hoist cylinder speed submenu (option) 114
3.2.34 Workspace limitation submenu (option) 114
3.2.35 Automatic reversible fan drive submenu (option) 115
3.2.36 Comfort slewing brake submenu (option) 116
3.2.37 Bleeding hydraulic circuit submenu 116
3.2.38 lnformation menu 117
3.2.39 Operating time submenu 118
3.2.40 Fuel consumption submenu 118
3.2.41 Key assignment submenu 119
3.2.42 Tool Control menu 119
3.2.43 Service codes menu 120
3.3 Control 122
3.3.1 Battery main switch 122
3.3.2 Entering and exiting machine 123
3.3.3 Step lighting (option) 124
3.3.4 Emergency exit 124
3.3.5 Fire extinguisher (option) 125
3.3.6 Folding console 125
3.3.7 Operator’s seat 127
3.3.8 Safety belt 134
3.3.9 Exit protection (option) 136
3.3.10 Steering wheel 137
3.3.11 lgnition key 137
3.3.12 Confirmation button 138
3.3.13 Horn 139
3.3.14 Raising and lowering operator’s cab (option) 140
3.3.15 Windscreen 142
3.3.16 Sun blind 144
3.3.17 Viewing devices 145
3.3.18 Lighting 147
3.3.19 Cab lighting system 148
3.3.20 Beacon (option) 149
3.3.21 Windscreen wipers 150
3.3.22 Windscreen washer system 150
3.3.23 Auxiliary heater (option) 151
3.3.24 LiDAT (option) 151
3.4 Operation 152
3.4.1 lnspection tour before putting into service 152
3.4.2 Refuelling 153
3.4.3 Refuelling with electric refuelling pump (option) 153
3.4.4 Filling with diesel exhaust fluid 155
3.4.5 Preheating system for fuels and operating fluids (option) 156
3.4.6 lmmobiliser (option) 158
3.4.7 Preparing machine for dust intensiva application 159
3.4.8 Preparing machine for use in biologically sensitiva areas 160
3.4.9 Operator code (option) 160
3.4.10 Starting diesel engine 161
3.4.11 Bringing machine to operating temperatura 162
3.4.12 Engine speed and operating mode 162
3.4.13 After starting 164
3.4.14 Sensor-controlled low idle automatic 165
3.4.15 Automatic engine stop after idling (option) 165
3.4.16 Shutting off diesel engine 166
3.4.17 Shutting off diesel engine in an emergency 166
3.4.18 Travelling and braking 167
3.4.19 Joystick steering 170
3.4.20 Four wheel steering (option) 171
3.4.21 Steering reversai (option) 172
3.4.22 Travei alarm (option) 173
3.4.23 Locking and unlocking oscillating axle 174
3.4.24 Supporting machine 175
3.4.25 Controlling working attachment 178
3.4.26 Turning and braking uppercarriage 179
3.4.27 Slewing brake 179
3.4.28 Positioning slewing brake 184
3.4.29 Hoist cylinder pressure warning device (option) 185
3.4.30 Lowering boom actively (option) 185
3.4.31 Selecting the working tool 185
3.4.32 Controlling special working attachment with mini-joystick 186
3.4.33 Changing over control of right mini-joystick (option) 187
3.4.34 Grapple priority (option) 188
3.4.35 Autolift (Option) 189
3.4.36 Magnet system (option) 189
3.4.37 Reversible fan drive for radiator cleaning (option) 191
3.5 Shut-off functions 194
3.5.1 Stick cylinder shut-off (option) 194
3.5.2 Hoist cylinder shut-off (option) 197
3.5.3 Stick cylinder shut-off for heavy working tool (option) 201
3.5.4 Bypassing stick cylinder shut-off for heavy working tool 202
3.5.5 Height limitation 204
3.5.6 Depth limitation (option) 214
3.5.7 Overload warning system (option) 222
3.5.8 Load moment limitation (option) 224
3.6 General working methods 230
3.6.1 Working without damaging the machine 230
3.6.2 Putting machine in working position 231
3.6.3 Travelling at operating location 232
3.6.4 Travelling with load at operating location 233
3.6.5 Travelling under obstacles 234
3.6.6 Handling loads 235
3.6.7 Loading transport vehicle 235
3.6.8 Lifting loads 236
3.6.9 Use of banksmen 237
3.7 lnstalling and removing working attachment 238
3.7.1 Using quick coupler 238
3.7.2 lnstalling and removing grapple on industrial stick 238
3.7.3 lnstalling and removing boom 241
3.8 Parking machine 242
3.9 Transport 243
copyright© Liebherr-Hydraulikbagger GmbH 2020
14 llEBHERR LH 40 M Litronic -1215 / 89396
Operator’s manual Contents
3.9.1 Preparatory work 243
3.9.2 Driving machine onto low-loader 243
3.9.3 Tying down machine 245
3.9.4 After transport 246
3.10 Emergency operation 247
3.10.1 Jump starting 247
3.10.2 Lowering working attachment when engine is shut off 248
3.10.3 Lowering operator’s cab in an emergency (option) 248
3.10.4 Towing 249
3.10.5 Transmission 252
4 Malfunctions 255
4.1 Service code tables 255
4.1.1 Warning symbols 255
4.2 Fault – Cause – Remedy 262
4.2.1 Diesel engine and fuel system 262
4.2.2 Hydraulic system 265
4.2.3 Electrical system 266
4.2.4 Heating, ventilation and air conditioning unit 266
4.2.5 Working attachment 267
4.3 Problem remedy 268
4.3.1 Fuses and relays in the uppercarriage 268
4.3.2 Operator’s platform fuses and relays 274
5 Maintenance 281
5.1 lnspection and maintenance schedule 281
5.2 Filling quantities and lubrication chart 287
5.2.1 Filling quantities 287
5.2.2 Lubrication chart 289
5.3 Fuels, lubricants and operating fluids 293
5.3.1 General information about lubricants and fuels 293
5.3.2 Diesel fuels 293
5.3.3 Diesel exhaust fluids 294
5.3.4 Engine oils 295
5.3.5 Refrigerant 296
copyright© Liebherr-Hydraulikbagger GmbH 2020
LH 40 M Litronic – 1215 / 89396 llEBHERR 15
Contents Operator’s manual
5.3.6 Coolant 297
5.3.7 Hydraulic oils 298
5.3.8 Axle oils 300
5.3.9 Gearoils 301
5.3.10 Transmission oils 301
5.3.11 Pump distributor gear oils 302
5.3.12 Energy recuperation cylinder oils 303
5.3.13 Greases 303
5.3.14 Windscreen washer fluid 304
5.3.15 Lubricants and care products for electrical and mechanical systems 304
5.4 Access points for maintenance work 305
5.4.1 Access points on uppercarriage 305
5.4.2 Access points under the uppercarriage 307
5.5 Preparing for maintenance 308
5.5.1 Maintenance procedures 308
5.5.2 Preparing for maintenance 309
5.5.3 Putting machine in maintenance position 311
5.6 General maintenance 312
5.6.1 Welding 312
5.6.2 Corrosion-proofing piston rods 312
5.6.3 Cleaning the machine 313
5.6.4 Cleaning fan and radiator 315
5.7 Complete machine 316
5.7.1 Checking machine for proper condition and tightness 316
5.7.2 Lubricating bearings on machine and working attachment 320
5.7.3 Checking components for cracks 322
5.7.4 Lubricating hinges, locks and gas pressure springs of doors, hoods and
windows 323
5.8 Drive group 324
5.8.1 Diesel engine: Bringing into maintenance position 324
5.8.2 Diesel engine: Checking oil level 324
5.8.3 Fuel pre-filter: Draining water 325
5.8.4 Fuel tank: Draining water and sediments 326
5.8.5 Air filter: Emptying dust collecting tank 328
5.8.6 Air filter: Replacing main filter cartridge 329
copyright© Liebherr-Hydraulikbagger GmbH 2020
16 llEBHERR LH 40 M Litronic -1215 / 89396
Operator’s manual Contents
5.8.7 Air filter: Replacing safety filter cartridge 331
5.8.8 Pump distributor gear: Checking oil level 332
5.8.9 Diesel particulate filter: Activating and deactivating regeneration 333
5.9 Cooling system 340
5.9.1 Checking coolant level 340
5.9.2 Checking cooling system and heat exchanger for contamination 341
5.10 Working hydraulics 343
5.10.1 Depressurising hydraulic system 343
5.10.2 Hydraulic tank: Checking oil level 343
5.10.3 Hydraulic tank: Draining water and sediments 346
5.10.4 Return filter: Checking and cleaning magnetic rod 348
5.10.5 Return leakage oil filter: Replacing filter cartridge 349
5.10.6 Bypass filter (option): Checking degree of contamination of filter
cartridge 350
5.11 Electrical system 351
5.11.1 General information 351
5.12 Axles 352
5.12.1 Screw plug tightening torques 352
5.12.2 Lubricating axles 352
5.12.3 Tyres: Checking tyre pressure 353
5.12.4 Tyres: checking foam-filled tyres 354
5.12.5 Wheels: Checking mounting of wheel nuts 355
5.13 Working attachment 356
5.13.1 Lubricating working tool 356
5.13.2 Checking pin bearings for wear 356
5.14 Operator’s cab, heating and air conditioning 357
5.14.1 Filling with windscreen washer fluid 357
5.14.2 Heating: Checking function 357
5.14.3 Auxiliary heater (option): Checking function 359
5.14.4 Switching on air conditioning unit 359
5.14.5 Checking and cleaning air conditioning condenser 360
5.15 Lubrication system 361
5.15.1 Lubrication system: Filling with grease 361
5.15.2 Checking lubrication of bearings (grease collar) 362
5.16 Slewing gearbox and slewing ring 363
copyright© Liebherr-Hydraulikbagger GmbH 2020
LH 40 M Litronic – 1215 / 89396 llEBHERR 17
Contents Operator’s manual
5.16.1 Slewing gearbox: Checking oil level 363
6 Appendix 365
lndex 367

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PLEASE NOTE:

•  This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

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